Multi-strand bunching machine for cable
By setting up the card block, handle and return spring in the cable multi-strand wire bundle machine to adjust the tension, and adopting a detachable bundle-retraction roller structure and tie rod mechanism, the complex problem of cable wire breaking and bundle-retraction roller replacement during the bundle-retraction process is solved, and a more efficient cable production process is achieved.
Patent Information
- Application Number
- CN202420910643.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing cable multi-strand wire bundlers have high tension during the bundling process, which may cause the cable wire to break, and the disassembly and assembly of the bundling rollers is complicated, requiring additional tools.
A multi-strand wire bundling machine is designed. By setting up a card block, handle and return spring, the tension of the cable wire can be adjusted to prevent breakage; at the same time, a detachable beam-collection roller structure and tie rod mechanism are adopted to facilitate replacement of the beam-collection roller.
It effectively prevents the cable wire from breaking during the bundling process, simplifies the replacement process of the bundling roller, and reduces the dependence on additional disassembly tools.
Smart Images

Figure CN222619467U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of multi-strand wire bundling, in particular to a multi-strand wire bundling machine for cables. Background Art
[0002] Cable is a conductor used to transmit power or signals, usually composed of multiple strands of wire. A multi-strand wire bundler is a device used to manufacture cables, which bundles multiple filaments together to form a bundle, and then insulates and sheaths them to form a cable product.
[0003] At present, a multi-strand cable bundling machine introduces multiple filaments from a supply device into the machine. After a series of guiding devices and tension control devices, the multi-strand cable bundling machine bundles these filaments together to form a bundle. Due to the different materials or specifications of the cable wires, they may break due to the high tension during the bundling process. In addition, the bundling rollers are mostly fixed to the driving mechanism with screws and nuts, and disassembly and assembly require the use of additional disassembly tools, which is more troublesome. Therefore, a multi-strand cable bundling machine is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a multi-strand wire bundling machine for cables, aiming to improve the problems in the prior art that the tension borne during the bundling process cannot be adjusted according to the material or specifications of the cable wires, and it is inconvenient to replace the bundling rollers.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a multi-strand wire bundling machine for cables, comprising a workbench, the outer wall of the workbench is fixedly connected to a support frame a, the back of the support frame a is fixedly connected to a motor a, the output shaft of the motor a is fixedly connected to a rotating shaft a, the outer wall of the rotating shaft a is fixedly connected to a skeleton, the inner wall of the skeleton is rotatably connected to a transmission assembly, the end of the transmission assembly is fixedly connected to the back of a wire-releasing mechanism, the end of the rotating shaft a is fixedly connected to a turntable, the inner wall of the turntable is provided with three groups of wire holes, a slide rail is provided on the outer wall above the workbench, the inner wall of the slide rail is slidably connected to a wire bundling mechanism, the outer wall of the wire bundling mechanism is fixedly connected to a handle, the inner wall of the handle is elastically connected to a block through a reset spring a, and the side wall of the slide rail is provided with a slot.
[0006] As a further description of the above technical solution:
[0007] The upper outer wall of the workbench is fixedly connected to a support frame b, a motor b is welded to the back of the support frame b, a rotating shaft c is fixedly connected to the output shaft of the motor b, a focusing roller is detachably connected to the outer wall of the rotating shaft c, a fixed block is detachably connected to the outer wall of the rotating shaft c, the inner wall of the fixed block is elastically connected to a limiting block via a reset spring b, a pull rod is fixedly connected to the back of the limiting block, and two sets of limiting grooves are provided on the outer wall of the rotating shaft c.
[0008] As a further description of the above technical solution:
[0009] The transmission assembly includes three groups of rotating shafts b, the outer walls of the three groups of rotating shafts b are rotatably connected to the inner wall of the frame, a gear a is fixedly connected to the raised shaft on the front of the support frame a, a gear b is fixedly connected to the rear end of the rotating shaft b, and the outer wall of the gear a is meshed with the outer wall of the gear b.
[0010] As a further description of the above technical solution:
[0011] One end of the return spring a is fixedly connected to the inner wall of the handle, and the other end of the return spring a is fixedly connected to the bottom end of the clamping block.
[0012] As a further description of the above technical solution:
[0013] The inner wall of the clamping slot is clamped with the outer wall of the clamping block, and the outer wall of the handle slides with the inner wall of the slide rail.
[0014] As a further description of the above technical solution:
[0015] One end of the return spring b is fixedly connected to the inner wall of the fixed block, and the other end of the return spring b is fixedly connected to the back side of the limit block.
[0016] As a further description of the above technical solution:
[0017] The outer wall of the pull rod is slidably connected to the inner wall of the fixing block.
[0018] As a further description of the above technical solution:
[0019] The outer wall of the limiting block is clamped with the inner wall of the limiting groove.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, by setting a clamping block and a handle, when the tension of the cable wire needs to be adjusted, the clamping block is pressed downward until it is released from the clamping slot, and the handle can be used to drive the wire binding mechanism to slide along the slide rail to adjust the distance between it and the guide hole, thereby adjusting the tension of the cable wire to prevent it from breaking.
[0022] 2. In the utility model, by setting a pull rod and a fixed block, when the focusing roller needs to be replaced, the pull rod is pulled outward until the limit block and the limit groove are released from the engagement, and then the fixed block can be removed to replace the focusing roller, which is relatively convenient and does not require the aid of additional disassembly tools. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is an overall front schematic diagram of a multi-strand wire bundling machine for cables proposed by the utility model;
[0024] Figure 2 This is a schematic diagram of the overall back side of a multi-strand wire bundling machine for cables proposed by the utility model;
[0025] Figure 3 This is a front schematic diagram of a fixing block of a multi-strand cable bundler proposed by the utility model;
[0026] Figure 4 The utility model is a front schematic diagram of a wire bundling mechanism of a multi-strand wire bundling machine for cables.
[0027] Legend:
[0028] 1. Workbench; 2. Support frame a; 3. Motor a; 4. Rotating shaft a; 5. Frame; 6. Rotating shaft b; 7. Gear a; 8. Gear b; 9. Pay-off mechanism; 10. Turntable; 11. Wire hole; 12. Slide rail; 13. Wire bundling mechanism; 14. Support frame b; 15. Motor b; 16. Rotating shaft c; 17. Bunching roller; 18. Fixed block; 19. Reset spring b; 20. Limit block; 21. Limit slot; 22. Pull rod; 23. Handle; 24. Reset spring a; 25. Block; 26. Block slot. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1 , Figure 2 and Figure 4The utility model provides an embodiment: a multi-strand wire bundling machine for cables, comprising a workbench 1, a support frame a2 is fixedly connected to the outer wall of the workbench 1, a motor a3 is fixedly connected to the back of the support frame a2, a rotating shaft a4 is fixedly connected to the output shaft of the motor a3, the motor a3 is driven to rotate the rotating shaft a4, a frame 5 is fixedly connected to the outer wall of the rotating shaft a4, so that the frame 5 is rotated through the rotating shaft a4, and a transmission assembly is rotatably connected to the inner wall of the frame 5, the transmission assembly comprises three groups of rotating shafts b6, the outer walls of the three groups of rotating shafts b6 are rotatably connected to the inner wall of the frame 5, a gear a7 is fixedly connected to the raised shaft on the front side of the support frame a2, and a gear is fixedly connected to the rear end of the rotating shaft b6. Wheel b8, the outer wall of gear a7 is meshed with the outer wall of gear b8. In the process of rotating shaft a4 driving skeleton 5 to rotate, gear a7 rotates under the action of gear b8, thereby driving rotating shaft b6 to rotate. The front end of rotating shaft b6 is fixedly connected with wire-releasing mechanism 9, and the end of transmission assembly is fixedly connected with the back of wire-releasing mechanism 9, thereby driving wire-releasing mechanism 9 to rotate. The end of rotating shaft a4 is fixedly connected with turntable 10, and the inner wall of turntable 10 is provided with three groups of wire holes 11. The three groups of wire-releasing mechanisms 9 straighten the cable wires through the corresponding wire holes 11, and according to the rotation of turntable 10, the transmission assembly is used to adjust the wire-releasing angle of wire-releasing mechanism 9 to prevent jamming during wire-releasing process.
[0031] Furthermore, a slide rail 12 is provided on the outer wall above the workbench 1, and a wire bundling mechanism 13 is slidably connected to the inner wall of the slide rail 12. The wire bundling mechanism 13 is used to gather the cable wires together and bundle them together as the rotating shaft a4 rotates. A handle 23 is fixedly connected to the outer wall of the wire bundling mechanism 13, and a block 25 is elastically connected to the inner wall of the handle 23 through a return spring a24. One end of the return spring a24 is fixedly connected to the inner wall of the handle 23, and the other end of the return spring a24 is fixedly connected to the bottom end of the block 25. Pressing the block 25 inwards can squeeze the return spring a24 to retract it. At the same time, the elastic force generated by the deformation of the return spring a24 gives the block 25 an upward thrust to reset it. A slot 26 is provided on the side wall of the slide rail 12, and the inner wall of the slot 26 is engaged with the outer wall of the block 25. After the block 25 is pressed inwards until it is released from the slot 26, the wire bundling mechanism 13 can be driven to slide along the slide rail 12 by the handle 23. In this way, the distance between the wire bundling mechanism 13 and the turntable 10 is adjusted, the tension of the cable wire during the bundling process is changed, and the cable wire is prevented from breaking during the bundling process, and the outer wall of the handle 23 slides with the inner wall of the slide rail 12.
[0032] Reference Figure 1-Figure 3The upper outer wall of the workbench 1 is fixedly connected with a support frame b14, and a motor b15 is welded on the back of the support frame b14. A rotating shaft c16 is fixedly connected to the output shaft of the motor b15. The outer wall of the rotating shaft c16 is detachably connected with a bunching roller 17. The motor b15 is driven to make the rotating shaft c16 drive the bunching roller 17 to rotate, thereby retracting the bundled cable and driving the entire wire bundling process. The outer wall of the rotating shaft c16 is detachably connected with a fixed block 18. The inner wall of the fixed block 18 is elastically connected to the limit block 20 through a reset spring b19. One end of the reset spring b19 is fixedly connected to the inner wall of the fixed block 18, and the other end of the reset spring b19 is fixedly connected to the back of the limit block 20. The limit block 20 is fixedly connected, and the limit block 20 can squeeze the reset spring b19 to retract. At the same time, the elastic force generated by the deformation of the reset spring b19 gives the limit block 20 a thrust in the opposite direction, prompting it to reset. A pull rod 22 is fixedly connected to the back of the limit block 20, and the outer wall of the pull rod 22 is slidably connected to the inner wall of the fixed block 18. Pulling the pull rod 22 outward can pull the limit block 20 to move outward. Two groups of limit grooves 21 are provided on the outer wall of the rotating shaft c16, and the outer wall of the limit block 20 is clamped with the inner wall of the limit groove 21. After pulling the pull rod 22 outward until the limit block 20 is released from the limit groove 21, the fixed block 18 can be removed from the rotating shaft c16, thereby replacing the focusing roller 17.
[0033] Working principle: Start the motor a3 to make the shaft a4 drive the skeleton 5 to rotate. At the same time, under the action of the gear b8, the gear a7 rotates while making a circular motion, driving the shaft b6 and the pay-off mechanism 9 to rotate, maintaining the best pay-off angle, and the paid-out cable wire passes through the wire hole 11 and is bundled together under the action of the wire bundling mechanism 13. When adjusting the wire bundling mechanism 13 according to the material or size of the cable wire, press the card block 25 downward to push it out of the card slot 26, and then slide the handle 23 to drive the wire bundling mechanism 13 to slide along the slide rail 12 to adjust the distance between the wire bundling mechanism 13 and the wire hole 11, and change the tension of the cable wire during the bundling process to prevent it from breaking. The motor b15 starts to rotate the bundling roller 17 to retract the bundled cable. When the bundling roller 17 needs to be replaced, pull the two sets of pull rods 22 outward to release the clamping connection between the limit block 20 and the limit slot 21, and then the fixed block 18 can be removed to replace the bundling roller 17.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A multi-strand cable bundling machine, comprising a workbench (1), characterized in that: The outer wall of the workbench (1) is fixedly connected to a support frame a (2), the back of the support frame a (2) is fixedly connected to a motor a (3), the output shaft of the motor a (3) is fixedly connected to a rotating shaft a (4), the outer wall of the rotating shaft a (4) is fixedly connected to a frame (5), the inner wall of the frame (5) is rotatably connected to a transmission component, the end of the transmission component is fixedly connected to the back of a wire-releasing mechanism (9), the end of the rotating shaft a (4) is fixedly connected to a turntable (10), the inner wall of the turntable (10) is provided with three groups of wire holes (11), the upper outer wall of the workbench (1) is provided with a slide rail (12), the inner wall of the slide rail (12) is slidably connected to a wire bundling mechanism (13), the outer wall of the wire bundling mechanism (13) is fixedly connected to a handle (23), the inner wall of the handle (23) is elastically connected to a clamping block (25) via a reset spring a (24), and the side wall of the slide rail (12) is provided with a clamping groove (26).
2. A multi-strand cable bundler according to claim 1, characterized in that: The upper outer wall of the workbench (1) is fixedly connected to a support frame b (14), a motor b (15) is welded to the back of the support frame b (14), a rotating shaft c (16) is fixedly connected to the output shaft of the motor b (15), the outer wall of the rotating shaft c (16) is detachably connected to a gathering roller (17), the outer wall of the rotating shaft c (16) is detachably connected to a fixing block (18), the inner wall of the fixing block (18) is elastically connected to a limiting block (20) via a reset spring b (19), the back of the limiting block (20) is fixedly connected to a pull rod (22), and the outer wall of the rotating shaft c (16) is provided with two sets of limiting grooves (21).
3. A multi-strand wire bundling machine for cables according to claim 1, characterized in that: The transmission assembly comprises three groups of rotating shafts b (6), the outer walls of the three groups of rotating shafts b (6) are rotatably connected to the inner wall of the frame (5), a gear a (7) is fixedly connected to the raised shaft on the front side of the support frame a (2), a gear b (8) is fixedly connected to the rear end of the rotating shaft b (6), and the outer wall of the gear a (7) is meshed with the outer wall of the gear b (8).
4. A multi-strand cable bundler according to claim 1, characterized in that: One end of the return spring a (24) is fixedly connected to the inner wall of the handle (23), and the other end of the return spring a (24) is fixedly connected to the bottom end of the clamping block (25).
5. A multi-strand wire bundling machine for cables according to claim 1, characterized in that: The inner wall of the clamping groove (26) is clamped with the outer wall of the clamping block (25), and the outer wall of the handle (23) slides with the inner wall of the slide rail (12).
6. A multi-strand wire bundling machine for cables according to claim 2, characterized in that: One end of the return spring b (19) is fixedly connected to the inner wall of the fixed block (18), and the other end of the return spring b (19) is fixedly connected to the back side of the limit block (20).
7. A multi-strand wire bundling machine for cables according to claim 2, characterized in that: The outer wall of the pull rod (22) is slidably connected to the inner wall of the fixing block (18).
8. A multi-strand cable bundler according to claim 2, characterized in that: The outer wall of the limiting block (20) is clamped with the inner wall of the limiting groove (21).