Damp and hot waste gas condenser
By setting up the flushing pipe interface and flushing pipe in the humid and hot exhaust gas condenser, the column pipe cleaning without stopping is achieved. By adjusting the position of the partition, the condensation effect is improved, and the problems of cleaning difficulties and gas flow rate in the prior art are solved.
Patent Information
- Application Number
- CN202420591473.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The existing wet and heat exhaust gas condensers need to be cut off and drilled for manual cleaning. The partition is in the middle position, resulting in the gas flow rate too fast, affecting the heat exchange effect.
A humid and heat exhaust gas condenser is designed. By setting the flushing pipe interface and flushing pipe in the cleaning assembly in the column tube, the column tube can be cleaned without production stoppage. By adjusting the partition position, the volume of the air intake chamber is increased and the gas flow rate is reduced.
It realizes cleaning of the line pipe without stopping production, avoiding the occurrence of blockage, and at the same time, adjusting the position of the partition, the condensation effect is improved.
Smart Images

Figure CN222623689U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the general field of heat exchange technology, in particular to a wet heat exhaust gas condenser. Background Art
[0002] During heat exchange, the hot and humid waste gas enters from the waste gas inlet of the top head. After heat exchange in the tube, the condensed waste water is discharged from the bottom head by gravity, and the non-condensable gas flows out from the waste gas outlet at the other end of the top head. The circulating cooling water enters from the shell inlet, and after heat exchange, it flows out from the shell outlet. The waste gas inlet and outlet of the top head are separated by a middle partition. Insufficient points in production:
[0003] 1. Due to the high dust content in the exhaust gas, the tubes in the tube bundle are easily clogged. Once the clog is serious, the equipment cannot achieve the condensation and heat exchange function, and the condenser cannot be cleaned online. It is necessary to stop production and open the holes for manual cleaning;
[0004] 2. After the humid and hot exhaust gas is condensed, the volume flow rate is significantly reduced. The partition is in the middle position, which will cause the gas flow rate to be too fast and affect the heat exchange effect. Utility Model Content
[0005] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a humid heat exhaust gas condenser which can solve the problem that the condenser needs to be manually cleaned only after production is stopped and holes are punched, and the partition is in the middle position which affects the heat exchange effect.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a humid heat exhaust gas condenser, comprising tubes;
[0007] A cleaning assembly for facilitating cleaning of the array tubes is arranged in the array tubes, the cleaning assembly comprises a flushing pipe interface and a flushing pipe, the flushing pipe interface is adhered to the array tubes, and a part of the flushing pipe is arranged outside the array tubes, and the flushing pipe is welded to the surface of the flushing pipe interface;
[0008] A partition is welded inside the tube array, which divides the inside of the tube array into two parts, namely the air inlet cavity and the air outlet cavity. The two ends of the flushing pipe are respectively inside the two parts of the tube array divided by the partition, and the interface between the flushing pipe and the partition is connected by welding.
[0009] Preferably, a cylinder is mounted on the lower surface of the tube array by screws.
[0010] Preferably, a wet hot exhaust gas inlet pipe is welded to the surface of the tube array, and an exhaust gas outlet pipe is welded to the surface of the tube array.
[0011] Preferably, the hot and humid exhaust gas inlet pipe and the exhaust gas outlet pipe are symmetrically distributed along the tube array.
[0012] Preferably, two inspection pipes are welded on the surface of the tube array, and the two inspection pipes are symmetrically distributed along the tube array.
[0013] Preferably, covers are screwed onto the surfaces of the two inspection pipes, and handles are welded onto the back sides of the two covers.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] (1) The hot and humid exhaust gas condenser is provided with a flushing pipe interface and a flushing pipe with a diversion function in the cleaning component. Clean water is injected into the flushing pipe interface. After diversion through the flushing pipe, the tubes can be directly cleaned to avoid blockage of the tubes in the tube bundle caused by excessive dust in the exhaust gas. In addition, there is no need to stop production and drill holes during cleaning, making it more convenient to clean the tubes.
[0016] (2) The wet hot exhaust gas condenser is provided with a partition with an offset position, as shown in the figure. Compared with the position of the partition in the figure, by adjusting the position of the partition, the volume of the air inlet cavity is increased, the gas flow rate is reduced, and the condensation effect of the condenser on the wet hot exhaust gas is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0018] Figure 1 It is a structural schematic diagram of the existing device described in the utility model;
[0019] Figure 2 This is an overall schematic diagram of the flushing pipe interface, flushing pipe and partition after the position of the utility model is offset.
[0020] Figure numerals: 1. Wet and hot exhaust gas inlet pipe; 2. Flushing pipe interface; 3. Exhaust gas outlet pipe; 4. Inspection pipe; 5. Partition; 6. Flushing pipe; 7. Cylinder; 8. Handle; 9. Cover; 10. Tube array. DETAILED DESCRIPTION
[0021] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0022] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0024] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0025] See also Figure 1-2 , the utility model provides a technical solution: a humid heat exhaust gas condenser, comprising a tube array 10;
[0026] A cleaning assembly for facilitating cleaning of the array tubes is arranged in the array tubes 10, and the cleaning assembly includes a flushing pipe interface 2 and a flushing pipe 6, the flushing pipe interface 2 is adhered to the array tubes 10, and a part of it is arranged outside the array tubes 10, and the flushing pipe 6 is welded to the surface of the flushing pipe interface 2;
[0027] A partition 5 is welded inside the tube array 10, which divides the interior of the tube array 10 into two parts, namely an air inlet chamber and an air outlet chamber. The two ends of the flushing pipe 6 are respectively inside the two parts of the tube array 10 divided by the partition 5, and the interface between the flushing pipe 6 and the partition 5 is connected by welding.
[0028] The cylinder 7 is mounted on the lower surface of the tube array 10 by screws.
[0029] A wet hot exhaust gas inlet pipe 1 is welded to the surface of the tube array 10 , and an exhaust gas outlet pipe 3 is welded to the surface of the tube array 10 .
[0030] The wet hot exhaust gas inlet pipe 1 and the exhaust gas outlet pipe 3 are symmetrically distributed along the tube array 10 .
[0031] Two inspection pipes 4 are welded on the surface of the tube array 10 , and the two inspection pipes 4 are symmetrically distributed along the tube array 10 .
[0032] Covers 9 are screwed onto the surfaces of the two inspection pipes 4 , and handles 8 are welded onto the backs of the two cover 9 .
[0033] It should be noted that the partition 5 in the existing hot and humid exhaust gas condensation pipe is arranged inside the tube array 10. Figure 1 As shown, the tubes 10 are arranged in the center; and the partition 5 of the utility model is arranged in the position as shown Figure 2 As shown, the partition plate 5 is located closer to the exhaust gas outlet pipe 3.
[0034] When heat exchange is performed, the wet hot exhaust gas enters the interior of the tube array 10 through the wet hot exhaust gas inlet pipe 1 , and after heat exchange in the tube flow, the non-condensable gas flows out of the interior of the tube array 10 from the exhaust gas outlet pipe 3 .
[0035] When it is necessary to clean the array tube 10, first, clean water is injected into the inside of the flushing pipe interface 2. The clean water flows through the flushing pipe interface 2 to the inside of the flushing pipe 6 and then flows into the two parts of the array tube 10 divided by the partition 5 to clean the inside of the array tube 10.
[0036] In the sludge thermal drying process, after the wet sludge is heated in the dryer (indirect heat exchange with the heat source), the moisture is carried out of the dryer along with the carrier gas. Since the evaporated hot and humid exhaust gas has a high temperature and humidity and contains some dust, in order to facilitate pipeline transportation to the terminal device for collection and treatment, we need to use a condenser to cool and condense the hot and humid exhaust gas.
[0037] By providing a flushing pipe interface 2 and a flushing pipe 6 with a diversion function in the cleaning component, clean water is injected into the flushing pipe interface 2. After diversion through the flushing pipe 6, the tube array 10 can be directly cleaned to avoid clogging of the tube array in the tube bundle due to excessive dust in the exhaust gas. In addition, there is no need to stop production and drill holes during cleaning, making it more convenient to clean the tube array 10.
[0038] By setting the spacer 5 with offset position, as Figure 2 As shown, compared to Figure 1 The position of the middle partition 5 is adjusted to increase the volume of the air inlet cavity, reduce the gas flow rate, and improve the condensation effect of the condenser on the wet and hot exhaust gas.
[0039] Working principle: When heat exchange is performed, the hot and humid exhaust gas enters the interior of the tube array 10 through the hot and humid exhaust gas inlet pipe 1. After heat exchange in the tube flow, the non-condensable gas flows out of the interior of the tube array 10 from the exhaust gas outlet pipe 3.
[0040] When it is necessary to clean the array of tubes 10 , first, clean water is injected into the flushing pipe interface 2 . The clean water flows through the flushing pipe interface 2 to the inside of the flushing pipe 6 , and then flows into the two parts of the array of tubes 10 divided by the partition 5 .
[0041] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A wet heat exhaust gas condenser, characterized in that: include: Tube (10); A cleaning assembly for facilitating cleaning of the array tubes is arranged in the array tubes (10), the cleaning assembly comprising a flushing pipe interface (2) and a flushing pipe (6), the flushing pipe interface (2) is adhered to the array tubes (10), and a portion thereof is arranged outside the array tubes (10), and the flushing pipe (6) is welded to the surface of the flushing pipe interface (2); A partition (5) is welded inside the tube array (10), and the partition (5) divides the inside of the tube array (10) into two parts, namely an air inlet cavity and an air outlet cavity. The two ends of the flushing pipe (6) are respectively inside the two parts of the tube array (10) divided by the partition (5), and the interface between the flushing pipe (6) and the partition (5) is connected by welding.
2. A hot and humid exhaust gas condenser according to claim 1, characterized in that: The lower surface of the tube array (10) is mounted with a cylinder (7) via screws.
3. A wet heat exhaust gas condenser according to claim 1, characterized in that: A wet hot waste gas inlet pipe (1) is welded to the surface of the tube array (10), and a waste gas outlet pipe (3) is welded to the surface of the tube array (10).
4. A wet heat exhaust gas condenser according to claim 3, characterized in that: The wet hot exhaust gas inlet pipe (1) and the exhaust gas outlet pipe (3) are symmetrically distributed along the tube array (10).
5. The hot and humid exhaust gas condenser according to claim 1, characterized in that: Two inspection pipes (4) are welded on the surface of the tube array (10), and the two inspection pipes (4) are symmetrically distributed along the tube array (10).
6. A wet heat exhaust gas condenser according to claim 5, characterized in that: The surfaces of the two inspection pipes (4) are both screwed with covers (9), and handles (8) are welded on the opposite back surfaces of the two covers (9).