Backflushing roller and vertical paper tape combined filtering device
By designing a combined filtration device for recoil rollers and vertical paper tape, the problems of large space and high energy consumption in the prior art are solved, and efficient self-flow filtration and purification of the filtrate are realized, and operating costs and cleaning frequency are reduced.
Patent Information
- Application Number
- CN202421368086.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing backcoil roller chip discharger occupies a large floor space, and requires water pump equipment when transporting the filtered chip liquid, resulting in increased energy consumption and cost. The bottom of the water tank is prone to residual fine impurities and needs to be cleaned regularly.
A combined filter device of back roller and vertical paper tape is designed. The back roller chip discharge machine is installed on the bracket, and the roller is connected to the secondary water tank. The vertical paper tape filter is located below the roller and the secondary water tank. It is connected to the outlet of the secondary water tank through a self-flow pipeline to realize the self-flow filtration and purification of the filtrate.
The floor space is reduced, and the three-stage filtrate is purified by combining the filter device, which reduces energy consumption and operating costs, and avoids the accumulation of impurities at the bottom of the water tank, reducing the frequency of cleaning.
Smart Images

Figure CN222623918U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chip conveyors, in particular to a combined filter device of a recoil roller and a vertical paper belt. Background Art
[0002] During the machining process of machine tools, high temperatures are often generated. In order to cool and lubricate the tools and workpieces, chip fluid is often added during the machining process to play a cooling and protective role. In order to avoid resource waste and environmental pollution, the chip fluid usually needs to be recycled. However, impurities such as chips generated during the machining process will mix with the chip fluid. When it is reused, the chips in the coolant need to be filtered and discharged.
[0003] The recoil drum chip conveyor is a commonly used chip removal equipment for machine tools. The chips and coolant generated during the machining process of the machine tool are discharged from the chip removal port of the machine tool into the recoil drum scraper chip conveyor. The chips are transported to the chip removal port through the scraper and fall into the chip collection car. The drum is designed with a backwashing function from the inside to the outside to keep the filter clean. The coolant is finely filtered by the polygonal drum and then purified by the water channel and filter in the water tank. The purified coolant can be recycled and reused by the machine tool. The existing recoil drum chip conveyor is often placed on the ground together with the water tank, occupying a large ground space. When the chip liquid filtered by the drum in the water tank is transported, water pumps and other equipment are often required for transportation, resulting in increased energy consumption and costs. The installation position of the water pump is often located on the top or side of the water tank, which is difficult to insert into the bottom of the water tank. This results in fine impurities remaining at the bottom of the water tank, and the water tank needs to be cleaned regularly.
[0004] The vertical paper belt filter is a device that uses filter cloth or filter paper to filter impurities in the cutting fluid or cutting oil. The vertical paper belt filter is mainly composed of the following parts: a housing, a mesh chain, a mesh chain drive structure and a paper pressing plate arranged in the housing. A paper outlet and a paper inlet are respectively provided on both sides of the housing. The mesh chain drive structure includes a drive shaft respectively arranged between the paper pressing plate and the paper outlet and a driven shaft respectively arranged between the paper pressing plate and the paper inlet. A limiting roller is respectively provided at the lower part of the drive shaft and the driven shaft. The paper belt filter can fully filter out various types of metal and non-metallic fine impurities in the coolant, and is particularly suitable for various types of grinding machines, honing machines and other finishing machine tools. When the dirty liquid falls on the filter cloth, fine chips and impurities are adsorbed on the filter cloth, and they themselves become a filter layer to participate in the filtration, which increases the filtering effect of the filter cloth. Since the filter cloth works on an arc surface, it not only increases the filtering area, but also reduces the floor space. Utility Model Content
[0005] In view of the above shortcomings of the prior art, the purpose of the utility model is to provide a recoil drum and vertical paper belt combined filtering device.
[0006] To achieve the above objectives, the technical solutions adopted are:
[0007] A recoil drum and vertical paper belt combined filtering device comprises a recoil drum chip conveyor and a vertical paper belt filter, wherein the recoil drum chip conveyor is mounted on a bracket, the recoil drum chip conveyor comprises a chip conveyor housing, a drum is arranged in the chip conveyor housing, the drum is communicated with an auxiliary water tank, the vertical paper belt filter is arranged below the recoil drum chip conveyor and the auxiliary water tank, a water outlet is arranged at the bottom of the auxiliary water tank, and the water outlet of the auxiliary water tank is connected to the vertical paper belt filter through a gravity pipeline.
[0008] Furthermore, the drum is connected to the auxiliary water tank through a through hole.
[0009] The beneficial effect of adopting the above further technical solution is that the primary filtrate obtained by filtering in the drum can overflow into the auxiliary water tank through the through hole, without the need for pump transportation, thereby reducing energy consumption.
[0010] Furthermore, there is at least one through hole.
[0011] The beneficial effect of adopting the above further technical solution is: in order to increase the speed of the filtrate overflowing into the auxiliary water tank, the number of through holes can be appropriately increased to improve efficiency.
[0012] Furthermore, a clean liquid water tank is provided below the vertical paper belt filter.
[0013] The beneficial effect of adopting the above further technical solution is that the secondary filtrate obtained by filtering through the vertical paper belt filter flows by gravity into the clean liquid water tank below, without the need for pump transportation, thus reducing energy consumption, and the clean liquid water tank can store the filtrate.
[0014] Furthermore, an oil separator is provided on the clean liquid water tank, and the oil separator is located on the recoil roller chip conveyor side.
[0015] The beneficial effect of adopting the above further technical solution is: removing the excess oil produced in the machine tool from the filtrate, so that it can be returned to the machine tool for recycling.
[0016] Furthermore, a water pump is provided on the clean liquid water tank, and the water pump is connected to the reflux pipeline and the backwash pipeline.
[0017] The beneficial effect of adopting the above further technical solution is that most of the filtrate is supplied to the machine tool for recycling through the reflux pipeline by the water pump arranged on the clean liquid water tank, and the other part is supplied to the recoil roller chip conveyor through the recoil pipeline to recoil the roller.
[0018] Furthermore, a refrigerator is provided on the clean liquid water tank.
[0019] The beneficial effect of adopting the above further technical solution is that the refrigerator can prevent the filtrate in the clean liquid water tank from being at a relatively constant temperature, preventing the temperature from being too high and affecting the recycling of the filtrate.
[0020] Furthermore, the recoil drum and vertical paper belt combined filtering device also includes a control box.
[0021] Furthermore, the chip conveyor housing includes a horizontal housing and an inclined housing, the auxiliary water tank includes a housing, and the bottom of the chip conveyor horizontal housing is not lower than the bottom of the auxiliary water tank housing.
[0022] The beneficial effect of adopting the above further technical solution is that the bottom of the horizontal shell of the chip conveyor is not lower than the bottom of the auxiliary water tank shell, which can ensure that the liquid in the drum inside the horizontal shell of the chip conveyor flows into the auxiliary water tank by gravity.
[0023] Compared with the prior art, the beneficial effects of the utility model are:
[0024] (1) Small space occupation: the recoil drum is installed on the water tank through a bracket, which reduces the ground space occupied;
[0025] (2) The tertiary filtrate is obtained by filtering through a combination of a recoil drum and a vertical paper belt, and the oil removal treatment of an oil separator is used to further purify the filtrate and improve the filtering effect;
[0026] (3) The primary filtrate after filtration by the recoil drum chip conveyor flows by gravity to the vertical paper belt filter through the height difference, eliminating the need for a lifting pump and reducing the cost of use;
[0027] (4) A water outlet is provided at the bottom of the auxiliary water tank of the recoil roller chip conveyor to prevent the sedimentation of fine impurities in the auxiliary water tank and reduce the frequency of customers cleaning the water tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0029] Figure 2 It is the front view of the utility model;
[0030] Figure 3 It is a right side view of the utility model;
[0031] Figure 4 It is a top view of the utility model;
[0032] Figure 5 It is a cross-sectional view of the roller and the paper pressing plate from the perspective of the main view of the utility model;
[0033] Figure 6 It is a rear view of the utility model;
[0034] 1. Recoil roller chip conveyor; 101. Chip conveyor housing; 102. Roller; 103. Chip liquid inlet; 104. Chip outlet; 2. Vertical paper belt filter; 201. Filter housing; 202. Paper pressing plate; 203. Primary filtrate inlet; 204. Paper outlet; 205. Paper inlet; 3. Bracket; 4. Auxiliary water tank; 5. Water outlet; 6. Gravity pipeline; 7. Clean liquid water tank; 8. Oil separator; 9. Water pump; 10. Reflux pipeline; 11. Recoil pipeline; 12. Refrigerator; 13. Liquid inlet pipeline; 14. Control box. DETAILED DESCRIPTION
[0035] The present invention is described below in conjunction with examples, which are only used to explain the present invention and are not used to limit the scope of the present invention.
[0036] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0037] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] Reference Figures 1 to 6 A recoil drum and vertical paper belt combined filtering device comprises a recoil drum chip conveyor 1 and a vertical paper belt filter 2. The recoil drum chip conveyor 1 is mounted on a bracket 3. The recoil drum chip conveyor 1 comprises a chip conveyor housing 101. A drum 102 is arranged in the chip conveyor housing 101. The drum 102 is communicated with an auxiliary water tank 4. The vertical paper belt filter 2 is arranged below the recoil drum chip conveyor 1 and the auxiliary water tank 4. A water outlet 5 is arranged at the bottom of the auxiliary water tank 4. The water outlet 5 of the auxiliary water tank 4 is connected to the vertical paper belt filter 2 through a gravity pipeline 6.
[0039] In this embodiment, the chip conveyor housing 101 and the auxiliary water tank 4 are provided with a through hole for connecting the drum 102 and the auxiliary water tank 4. The drum 102 is connected to the auxiliary water tank 4 through the through hole, and specifically, there is at least one through hole. In this embodiment, a clean liquid water tank 7 is provided below the vertical paper belt filter 2.
[0040] In an optional embodiment, an oil separator 8 is provided on the clean liquid water tank 7 .
[0041] In this embodiment, a water pump 9 is provided on the clean liquid water tank 7 , and the water pump 9 is connected to a reflux pipeline 10 and a backwash pipeline 11 .
[0042] Optionally, a refrigerator 12 is provided on the clean liquid water tank 7 .
[0043] In this embodiment, specifically, the recoil drum and vertical paper belt combined filtering device further includes a control box 14 .
[0044] In this embodiment, the chip conveyor housing 101 includes a horizontal housing and an inclined housing, the auxiliary water tank 4 includes a housing, and the bottom of the chip conveyor horizontal housing is not lower than the bottom of the auxiliary water tank 4 housing.
[0045] The recoil drum chip conveyor 1 comprises conventional structures such as a chip liquid inlet 103, a chip outlet 104, a drum 102, and a scraper (not shown in the figure). During operation, the chip liquid mixed with chips such as iron chips used by the machine tool enters the recoil drum chip conveyor 1 through the chip liquid inlet 103 through the liquid inlet pipeline 13. After being filtered by the filter screen on the drum 102, the filtered chips are scraped off by the scraper plate and discharged from the chip outlet 104 under the action of the scraper of the chip conveyor and transported to the chip collection vehicle. The filtered primary filtrate enters the cylinder cavity of the drum 102, and then enters the auxiliary water tank 4 connected to the drum 102. The primary filtrate enters the vertical paper belt filter 2 through the gravity pipeline 6 connected to the bottom of the auxiliary water tank 4. The vertical paper belt filter 2 comprises a filter housing 201 and a paper pressing plate 202 arranged in the housing. The primary filter from the auxiliary water tank 4 The liquid enters the vertical paper belt filter 2 through the primary filtrate inlet 203 on the filter housing 201. A paper outlet 204 and a paper inlet 205 are respectively provided on both sides of the filter housing 201. The filter paper enters the vertical paper belt filter 2 from the paper inlet 205. The impurities in the primary filtrate are blocked by the filter paper to form a filter cake, which is output from the paper outlet 204 under the drive of the transmission device. The secondary filtrate obtained by filtration will enter the clean liquid water tank 7 below. The oil separator 8 provided on the clean liquid water tank 7 can separate the excess oil in the clean liquid water tank 7 to obtain the tertiary filtrate. Most of the tertiary filtrate is supplied to the machine tool for recycling through the water pump 9 provided on the clean liquid water tank 7 through the reflux pipeline 10, and the other part is supplied to the recoil roller chip conveyor 1 through the recoil pipeline 11 to recoil the roller 102 to wash away the fine debris blocked on the filter net and scrape it out by the scraper plate.
[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A recoil drum and vertical paper belt combined filtering device, characterized in that: It includes a recoil drum chip conveyor and a vertical paper belt filter. The recoil drum chip conveyor is installed on a bracket. The recoil drum chip conveyor includes a chip conveyor housing. A drum is arranged in the chip conveyor housing. The drum is connected to an auxiliary water tank. The vertical paper belt filter is arranged below the recoil drum chip conveyor and the auxiliary water tank. A water outlet is arranged at the bottom of the auxiliary water tank. The water outlet of the auxiliary water tank is connected to the vertical paper belt filter through a gravity pipeline.
2. The recoil drum and vertical paper belt combined filtering device according to claim 1, characterized in that: The drum is connected with the auxiliary water tank through a through hole.
3. The recoil drum and vertical paper belt combined filtering device according to claim 2, characterized in that: There is at least one through hole.
4. The recoil drum and vertical paper belt combined filtering device according to claim 1, characterized in that: A clean liquid water tank is arranged below the vertical paper belt filter.
5. The recoil drum and vertical paper belt combined filtering device according to claim 4, characterized in that: An oil separator is arranged on the clean liquid water tank.
6. The recoil drum and vertical paper belt combined filtering device according to claim 4, characterized in that: The clean liquid water tank is provided with a water pump, and the water pump is connected to the reflux pipeline and the backwash pipeline.
7. The recoil drum and vertical paper belt combined filtering device according to claim 4, characterized in that: The clean liquid water tank is provided with a refrigerator.
8. The recoil drum and vertical paper belt combined filtering device according to claim 4, characterized in that: Also includes control box.