Material dissolving device
By designing a material dissolution device with a V-shaped dissolution mechanism including heating parts and multi-directional stirring components, the problems of slow dissolution speed of traditional dissolution equipment and easy material agglomeration are solved, and a more efficient material dissolution and stable processing process is achieved.
Patent Information
- Application Number
- CN202420453336.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-08
AI Technical Summary
Traditional material dissolution equipment has a slow dissolution rate, and the dissolved materials often have agglomeration, which affects subsequent processing and yield.
A material dissolution device is designed, including a support frame, a rotating assembly and a V-shaped dissolution mechanism. The V-shaped dissolution mechanism is equipped with a heating piece, a bottom stirring assembly and a side stirring assembly to dissolve the material more effectively through rotation and stirring.
Through heating and multi-directional stirring, the dissolution speed of the material is significantly improved, material agglomeration is avoided, and the stability and yield of the material in subsequent processing are ensured.
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Figure CN222624202U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material dissolution, in particular to a material dissolution device. Background Art
[0002] White carbon black is a general term for white powdered X-ray amorphous silicic acid and silicate products, mainly precipitated silica, fumed silica and ultrafine silica gel, and also includes powdered synthetic aluminum silicate and calcium silicate. White carbon black is a porous substance, and its composition can be expressed by SiO2·nH2O, where nH2O exists in the form of surface hydroxyl groups. It is soluble in caustic alkali and hydrofluoric acid, but insoluble in water, solvents and acids (except hydrofluoric acid).
[0003] During the processing of silica, the processed materials need to be pre-dissolved to facilitate the subsequent processing of the materials. However, traditional material dissolving equipment usually simply stirs and dissolves the materials. The dissolution speed of traditional material dissolving equipment is slow, and the dissolved materials often clump, which affects the subsequent processing of the materials and reduces the yield rate. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In order to solve the above problems in the prior art, the utility model provides a material dissolving device, which can better dissolve the material, avoid material agglomeration, ensure that the material is not affected in subsequent processing, and ensure the yield rate.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:
[0008] A material dissolving device comprises a support frame, a rotating assembly and a V-shaped dissolving mechanism, wherein the V-shaped dissolving mechanism is connected to the support frame through the rotating assembly;
[0009] The V-shaped dissolution mechanism includes a V-shaped dissolution cylinder, a feed cover, a heating element, a side stirring assembly and a bottom stirring assembly. The V-shaped dissolution cylinder is connected to the support frame through the rotating assembly. The heating element is provided on the inner surface of the V-shaped dissolution cylinder. A feed outlet is provided at the bottom of the V-shaped dissolution cylinder. The feed cover is installed on the feed outlet. One side of the bottom stirring assembly is connected to the feed cover, and the other side of the bottom stirring assembly is installed at the bottom of the inner surface of the V-shaped dissolution cylinder. A side stirring assembly is provided on each side of the V-shaped dissolution cylinder.
[0010] Furthermore, the bottom stirring assembly includes a first rotating drive member, a rotating connection assembly, a first stirring shaft and a first stirring member, one side of the first stirring shaft is installed on the bottom of the inner surface of the V-shaped dissolution cylinder through the rotating connection assembly, the other side of the first stirring shaft is fixedly connected to the first stirring member, the first rotating drive member is detachably connected to the feed cover, and the first rotating drive member is drivingly connected to the first stirring shaft through the rotating connection assembly.
[0011] Furthermore, the rotating connection assembly includes a rotating frame, a rotating member and a transmission member. The rotating frame is fixedly mounted on the bottom of the inner surface of the V-shaped dissolution cylinder. A mounting hole is provided on the inner side of the rotating frame. The rotating member is rotatably connected to the mounting hole. One side of the first stirring shaft is fixedly connected to one side of the rotating member. The other side of the rotating member is provided with an engaging groove adapted to the transmission member. The first rotating driving member is connected to the transmission member, and the transmission member is connected to the engaging groove.
[0012] Furthermore, an outer surface of the transmission member is provided with an arc-shaped chamfer, and a top of the engagement groove is provided with an arc-shaped chamfer.
[0013] Furthermore, the side stirring assembly includes a second rotating drive member, a second stirring shaft and a second stirring member, the second stirring shaft is rotatably connected to the top of one side of the V-shaped dissolution cylinder, the second rotating drive member is drivingly connected to the second stirring shaft, and the second stirring member is installed on the outer surface of the second stirring shaft.
[0014] Furthermore, the support frame includes a bottom plate and side plates, and two sides of the bottom plate are respectively fixedly connected with a side plate, and the side plates are connected to the rotating assembly.
[0015] Furthermore, the rotating assembly includes a rotating shaft, a coupling and a third rotating driving member. A rotating shaft is fixedly connected to each side of the V-shaped dissolution cylinder. One rotating shaft is rotatably connected to one side plate, and the other rotating shaft is rotatably connected to the other side plate. The third rotating driving member is installed on the other side plate, and the third rotating driving member is connected to the other rotating shaft through a coupling.
[0016] Furthermore, it also includes an observation window, which is embedded in the outer surface of the V-shaped dissolution tank.
[0017] Furthermore, it also includes a controller, which is electrically connected to the rotating component and the V-shaped dissolving mechanism respectively.
[0018] (III) Beneficial effects
[0019] The beneficial effect of the utility model is that when it is necessary to dissolve the silica material during the production process of silica, the silica processing material can be introduced into the V-shaped dissolution cylinder through the material outlet, and then the heating element is operated to preheat the material, and then the rotating component is operated to drive the V-shaped dissolution cylinder to rotate on the support frame, so that the material rolls and dissolves in the V-shaped dissolution cylinder, and the bottom stirring component and the side stirring component are operated at the same time, so that the material is stirred and dissolved by the bottom stirring component when it reaches the bottom of the V-shaped dissolution cylinder, and the material is stirred and dissolved by the side stirring component when it reaches the two sides of the V-shaped dissolution cylinder, thereby better dissolving the material, avoiding material agglomeration, ensuring that the material is not affected in subsequent processing, and ensuring the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a material dissolving device according to an embodiment of the utility model;
[0021] Figure 2 It is a front view of the overall structure of the material dissolving device according to an embodiment of the utility model;
[0022] Figure 3 It is a cross-sectional view of the overall structure of the material dissolving device according to an embodiment of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of a rotating connection assembly in a material dissolving device according to an embodiment of the utility model;
[0024] Figure 5 This is a schematic diagram of the structure of a rotating part in a material dissolving device according to an embodiment of the utility model;
[0025] [Description of Reference Numerals]
[0026] Bottom plate 1, side plate 2, controller 3, side stirring assembly 4, V-shaped dissolving cylinder 5, rotating shaft 6, third rotating drive member 7, bottom stirring assembly 8, feed cover 9, second rotating drive member 401, second stirring shaft 402, second stirring member 403, first rotating drive member 801, first stirring shaft 802, first stirring member 803, rotating frame 804, rotating member 805, transmission member 806, meshing groove 807. DETAILED DESCRIPTION
[0027] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.
[0028] Please refer to Figures 1 to 5 As shown, a material dissolving device of the utility model comprises a supporting frame, a rotating assembly and a V-shaped dissolving mechanism, wherein the V-shaped dissolving mechanism is connected to the supporting frame through the rotating assembly;
[0029] The V-shaped dissolution mechanism includes a V-shaped dissolution cylinder 5, a feed cover 9, a heating element, a side stirring assembly 4 and a bottom stirring assembly 8. The V-shaped dissolution cylinder 5 is connected to the support frame through the rotating assembly. The inner surface of the V-shaped dissolution cylinder 5 is provided with the heating element. The bottom of the V-shaped dissolution cylinder 5 is provided with a feed port, and the feed cover 9 is installed on the feed port. One side of the bottom stirring assembly 8 is connected to the feed cover 9, and the other side of the bottom stirring assembly 8 is installed at the bottom of the inner surface of the V-shaped dissolution cylinder 5. The side stirring assembly 4 is respectively provided on both sides of the V-shaped dissolution cylinder 5.
[0030] The working principle of the utility model is as follows: when it is necessary to dissolve the silica material during the production process of silica, the silica processing material can be introduced into the V-shaped dissolving cylinder 5 through the material outlet, and then the heating element is operated to preheat the material, and then the rotating component is operated to drive the V-shaped dissolving cylinder 5 to rotate on the support frame, and the bottom stirring component 8 and the side stirring component 4 are operated at the same time, so that when the material reaches the bottom of the V-shaped dissolving cylinder 5, the material is stirred and dissolved by the bottom stirring component 8, and when the material reaches the two sides of the V-shaped dissolving cylinder 5, the material is stirred and dissolved by the side stirring component 4.
[0031] Furthermore, the bottom stirring assembly 8 includes a first rotating drive member 801, a rotating connection assembly, a first stirring shaft 802 and a first stirring member 803, one side of the first stirring shaft 802 is installed on the bottom of the inner surface of the V-shaped dissolution cylinder 5 through the rotating connection assembly, the other side of the first stirring shaft 802 is fixedly connected to the first stirring member 803, the first rotating drive member 801 is detachably connected to the feed cover 9, and the first rotating drive member 801 is drivingly connected to the first stirring shaft 802 through the rotating connection assembly.
[0032] From the above description, it can be seen that when it is necessary to stir and dissolve the material at the bottom of the V-shaped dissolution cylinder 5, the first rotating drive member 801 can be operated to drive the first stirring shaft 802 to rotate through the rotating connection assembly, and the material is stirred and dissolved through the first stirring member 803.
[0033] Furthermore, the rotating connection assembly includes a rotating frame 804, a rotating member 805 and a transmission member 806. The rotating frame 804 is fixedly installed at the bottom of the inner surface of the V-shaped dissolution cylinder 5. A mounting hole is provided on the inner side of the rotating frame 804. The rotating member 805 is rotatably connected to the mounting hole. One side of the first stirring shaft 802 is fixedly connected to one side of the rotating member 805. The other side of the rotating member 805 is provided with an engaging groove 807 adapted to the transmission member 806. The first rotating drive member 801 is connected to the transmission member 806, and the transmission member 806 is connected to the engaging groove 807.
[0034] From the above description, it can be seen that when the feed cover 9 needs to be opened, the feed cover 9 drives the first rotating drive member 801 to move, and the first rotating drive member 801 drives the transmission member 806 to disengage from the engagement groove 807, so that the material passes through the material outlet. When the feed cover 9 is closed, the feed cover drives the first rotating drive member 801 to move, and the first rotating drive member 801 drives the transmission member 806 to insert into the engagement groove 807 on the rotating member 805. When the first rotating drive member 801 is running, the first rotating drive member 801 drives the rotating member 805 to rotate in the mounting hole through the transmission member 806, and the rotating member 805 drives the first stirring shaft 802 and the first stirring member 803 to operate.
[0035] Furthermore, an outer surface of the transmission member 806 is provided with an arc-shaped chamfer, and a top of the engagement groove 807 is provided with an arc-shaped chamfer.
[0036] It can be seen from the above description that it is convenient to insert the transmission member 806 into the engagement groove 807 .
[0037] Furthermore, the side stirring assembly 4 includes a second rotating drive member 401, a second stirring shaft 402 and a second stirring member 403, the second stirring shaft 402 is rotatably connected to the top of one side of the V-shaped dissolution cylinder 5, the second rotating drive member 401 is drivingly connected to the second stirring shaft 402, and the second stirring member 403 is installed on the outer surface of the second stirring shaft 402.
[0038] From the above description, it can be seen that when it is necessary to stir and dissolve the materials on both sides of the V-shaped dissolution cylinder 5, the second rotating drive member 401 can be operated to make the second rotating drive member 401 drive the second stirring shaft 402 to rotate, so that the second stirring shaft 402 stirs and dissolves the materials through the second stirring member 403.
[0039] Furthermore, the support frame includes a bottom plate 1 and a side plate 2, and two sides of the bottom plate 1 are respectively fixedly connected with a side plate 2, and the side plates 2 are connected to the rotating assembly.
[0040] From the above description, it can be seen that it is beneficial to support the entire device through the bottom plate 1 and the side plate 2.
[0041] Furthermore, the rotating assembly includes a rotating shaft 6, a coupling and a third rotating driving member 7. A rotating shaft 6 is fixedly connected to each side of the V-shaped dissolution cylinder 5. One rotating shaft 6 is rotatably connected to one side plate 2, and another rotating shaft 6 is rotatably connected to another side plate 2. The third rotating driving member 7 is installed on the other side plate 2, and the third rotating driving member 7 is connected to the other rotating shaft 6 through a coupling.
[0042] From the above description, it can be seen that when it is necessary to drive the V-shaped dissolution cylinder 5 to flip, the third rotating drive member 7 can be operated to drive the rotating shaft 6 to rotate through the coupling, and drive the V-shaped dissolution cylinder 5 to flip through the rotating shaft 6.
[0043] Furthermore, it also includes an observation window, which is embedded in the outer surface of the V-shaped dissolution tank 5.
[0044] As can be seen from the above description, it is helpful to observe the dissolution of the material inside the V-shaped dissolution cylinder 5 through the observation window.
[0045] Furthermore, it also includes a controller 3, and the controller 3 is electrically connected to the rotating component and the V-shaped dissolving mechanism respectively.
[0046] It can be seen from the above description that it is more convenient for the user to control the entire device.
[0047] Embodiment 1
[0048] Please refer to Figures 1 to 5 , a material dissolving device, comprising a support frame, a rotating assembly and a V-shaped dissolving mechanism, wherein the V-shaped dissolving mechanism is connected to the support frame through the rotating assembly;
[0049] The V-shaped dissolution mechanism includes a V-shaped dissolution cylinder 5, a feed cover 9, a heating element, a side stirring assembly 4 and a bottom stirring assembly 8. The V-shaped dissolution cylinder 5 is connected to the support frame through the rotating assembly. The inner surface of the V-shaped dissolution cylinder 5 is provided with the heating element. The bottom of the V-shaped dissolution cylinder 5 is provided with a feeding port, and the feed cover 9 is installed on the feeding port. One side of the bottom stirring assembly 8 is connected to the feed cover 9, and the other side of the bottom stirring assembly 8 is installed at the bottom of the inner surface of the V-shaped dissolution cylinder 5. The two sides of the V-shaped dissolution cylinder 5 are respectively provided with a side stirring assembly 4;
[0050] The heating element adopts electric heating wire;
[0051] One side of the feed cover 9 is rotatably connected to one side of the feed outlet through a hinge, and the other side of the feed cover 9 is detachably connected to the other side of the feed outlet through a lock;
[0052] The V-shaped dissolving cylinder 5 is composed of two left and right chambers;
[0053] The bottom stirring assembly 8 includes a first rotating driving member 801, a rotating connecting assembly, a first stirring shaft 802 and a first stirring member 803. One side of the first stirring shaft 802 is installed on the bottom of the inner surface of the V-shaped dissolving cylinder 5 through the rotating connecting assembly. The other side of the first stirring shaft 802 is fixedly connected with the first stirring member 803 and welded. The first rotating driving member 801 is detachably connected to the feed cover 9 through bolts. The first rotating driving member 801 is drivingly connected to the first stirring shaft 802 through the rotating connecting assembly.
[0054] The first rotating driving member 801 adopts a three-phase motor;
[0055] The rotating connection assembly includes a rotating frame 804, a rotating member 805 and a transmission member 806. The rotating frame 804 is fixedly mounted on the bottom of the inner surface of the V-shaped dissolving cylinder 5 and is welded. A mounting hole is provided on the inner side of the rotating frame 804. The rotating member 805 is rotatably connected to the mounting hole. One side of the first stirring shaft 802 is fixedly connected to one side of the rotating member 805 and is welded. The other side of the rotating member 805 is provided with an engagement groove 807 adapted to the transmission member 806. The first rotating driving member 801 is connected to the transmission member 806, and the transmission member 806 is connected to the engagement groove 807.
[0056] The outer surface of the transmission member 806 is provided with an arc chamfer, and the top of the engagement groove 807 is provided with an arc chamfer;
[0057] The side stirring assembly 4 includes a second rotating driving member 401, a second stirring shaft 402 and a second stirring member 403, wherein the second stirring shaft 402 is rotatably connected to the top of one side of the V-shaped dissolving cylinder 5 through a bearing, the second rotating driving member 401 is drivingly connected to the second stirring shaft 402, and the outer surface of the second stirring shaft 402 is mounted with the second stirring member 403 by welding;
[0058] The second rotating driving member 401 adopts a three-phase motor;
[0059] The support frame includes a bottom plate 1 and a side plate 2, and the two sides of the bottom plate 1 are respectively fixedly connected with a side plate 2, and the side plates 2 are connected to the rotating assembly by welding;
[0060] The rotating assembly includes a rotating shaft 6, a coupling and a third rotating driving member 7. The two sides of the V-shaped dissolving cylinder 5 are respectively fixedly connected with a rotating shaft 6, and welding is adopted. One rotating shaft 6 is rotatably connected to one side plate 2, and the other rotating shaft 6 is rotatably connected to the other side plate 2. The third rotating driving member 7 is installed on the other side plate 2, and the third rotating driving member 7 is connected to the other rotating shaft 6 through a coupling;
[0061] The third rotating driving member 7 is a stepping motor;
[0062] It also includes an observation window, which is embedded in the outer surface of the V-shaped dissolving cylinder 5;
[0063] The observation window is made of transparent glass;
[0064] It also includes a controller 3, which is electrically connected to the rotating assembly and the V-shaped dissolving mechanism respectively;
[0065] The controller 3 model is DATA-7311;
[0066] The controller 3 is electrically connected to the heating element, the first rotation driving element 801 , the second rotation driving element 401 and the third rotation driving element 7 respectively.
[0067] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, special-shaped parts can be customized according to the description and the drawings, and the specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0068] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A material dissolving device, characterized in that: It includes a support frame, a rotating assembly and a V-shaped dissolving mechanism, wherein the V-shaped dissolving mechanism is connected to the support frame through the rotating assembly; The V-shaped dissolution mechanism includes a V-shaped dissolution cylinder, a feed cover, a heating element, a side stirring assembly and a bottom stirring assembly. The V-shaped dissolution cylinder is connected to the support frame through the rotating assembly. The heating element is provided on the inner surface of the V-shaped dissolution cylinder. A feed outlet is provided at the bottom of the V-shaped dissolution cylinder. The feed cover is installed on the feed outlet. One side of the bottom stirring assembly is connected to the feed cover, and the other side of the bottom stirring assembly is installed at the bottom of the inner surface of the V-shaped dissolution cylinder. A side stirring assembly is provided on each side of the V-shaped dissolution cylinder.
2. The material dissolving device according to claim 1, characterized in that: The bottom stirring assembly includes a first rotating drive member, a rotating connection assembly, a first stirring shaft and a first stirring member. One side of the first stirring shaft is installed on the bottom of the inner surface of the V-shaped dissolution cylinder through the rotating connection assembly, and the other side of the first stirring shaft is fixedly connected to the first stirring member. The first rotating drive member is detachably connected to the feed cover, and the first rotating drive member is drivingly connected to the first stirring shaft through the rotating connection assembly.
3. The material dissolving device according to claim 2, characterized in that: The rotating connection assembly includes a rotating frame, a rotating member and a transmission member. The rotating frame is fixedly mounted on the bottom of the inner surface of the V-shaped dissolution cylinder. A mounting hole is provided on the inner side of the rotating frame. The rotating member is rotatably connected to the mounting hole. One side of the first stirring shaft is fixedly connected to one side of the rotating member. The other side of the rotating member is provided with an engaging groove adapted to the transmission member. The first rotating driving member is connected to the transmission member, and the transmission member is connected to the engaging groove.
4. The material dissolving device according to claim 3, characterized in that: The outer surface of the transmission member is provided with an arc chamfer, and the top of the engagement groove is provided with an arc chamfer.
5. The material dissolving device according to claim 1, characterized in that: The side stirring assembly includes a second rotating drive member, a second stirring shaft and a second stirring member. The second stirring shaft is rotatably connected to the top of one side of the V-shaped dissolution cylinder. The second rotating drive member is drivingly connected to the second stirring shaft. The second stirring member is installed on the outer surface of the second stirring shaft.
6. The material dissolving device according to claim 1, characterized in that: The support frame includes a bottom plate and side plates, and two sides of the bottom plate are respectively fixedly connected with a side plate, and the side plates are both connected to the rotating assembly.
7. The material dissolving device according to claim 6, characterized in that: The rotating assembly includes a rotating shaft, a coupling and a third rotating driving member. A rotating shaft is fixedly connected to each side of the V-shaped dissolution cylinder. One rotating shaft is rotatably connected to one side plate, and the other rotating shaft is rotatably connected to the other side plate. The third rotating driving member is installed on the other side plate, and the third rotating driving member is connected to the other rotating shaft through a coupling.
8. The material dissolving device according to claim 1, characterized in that: It also includes an observation window, which is embedded in the outer surface of the V-shaped dissolution cylinder.
9. The material dissolving device according to claim 1, characterized in that: It also includes a controller, which is electrically connected to the rotating component and the V-shaped dissolving mechanism respectively.