Coating mixing device

By setting up a crimping roller in the decomposition assembly of the paint mixing device to crush the agglomerate coating and setting up an automatic cleaning mechanism in the mixing barrel, the problems of agglomeration and manual cleaning during the paint mixing process are solved, and a more uniform mixing effect and a more efficient workflow are achieved.

CN222624357UActive Publication Date: 2025-03-18SICHUAN SHUGONG ADHESIVE CO LTD
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Patent Information

Application Number
CN202420378843.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2025-03-18
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

The existing paint mixing devices are prone to coatings during the stirring process, which affects the mixing effect, and require manual cleaning of the paint adhered to the inner wall of the mixing barrel, which increases the workload of the staff.

Method used

A coating mixing device is designed, including a box, a decomposition assembly and a mixing barrel. A crimping roller is arranged in the decomposition assembly to break the agglomerated coating. A mixing barrel is equipped with a mixing mechanism and a cleaning mechanism. The mixing mechanism is retractable to accommodate paints of different heights. The cleaning mechanism includes an annular scraper and a spray head for automatically cleaning the inner wall of the mixing barrel.

Benefits of technology

Through the crushing effect of the crimping roller, the coating agglomeration problem is effectively solved and the mixing effect is ensured uniformity; the automatic cleaning mechanism reduces the need for manual cleaning, reduces the workload of staff, and improves the quality of the paint.

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Abstract

The utility model relates to the technical field of coating mixing, and provides a coating mixing device which comprises a box body, a partition plate, a decomposition assembly, a mixing barrel and a cleaning assembly, the partition plate is welded to the inner side of the top of the box body, the decomposition assembly is arranged above the top of the partition plate, and a feeding hopper is connected to one side of the end face of the top of the box body in an inserted mode. One end of the bottom of the feeding hopper is located on one side above the top of the partition plate, a cover plate is hinged to the other side of the top end face of the box body, a mixing barrel is arranged on the inner side of the bottom of the box body, and a cleaning assembly is arranged on the top end face of the mixing barrel. The coating mixing device is easy to operate and good in using effect, the effect of decomposing and crushing caked coating is achieved through a decomposing assembly, a second motor is used for driving a mincing roller to grind the coating, then the crushing effect is achieved, the situation that large coating affects mixing of equipment is avoided, the coating on a partition plate can be pushed to move through a material pushing plate, and the coating mixing efficiency is improved. And the phenomenon that the discharging speed is affected due to accumulation is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of paint mixing equipment, in particular to a paint mixing device. Background Art

[0002] Paint, traditionally known as varnish in China, is a viscous liquid that is applied to the surface of an object to be protected or decorated and can form a firmly attached continuous film with the coated object. It is usually based on resin, oil, or emulsion, with or without pigments and fillers, and with corresponding additives, and is prepared with organic solvents or water.

[0003] A Chinese patent discloses a coating mixing device, with the publication number CN214319963U. The problem to be solved is that in the existing coating stirring process, most of the stirring is done manually. During the stirring process, uneven force is applied, which leads to uneven stirring between the coatings, poor mixing effect, and poor coating quality. However, when the coating is stored, the coating often agglomerates, which easily affects the final mixing effect (if agglomeration occurs when the coating is mixed in proportion, the proportion of a certain part of the material will be reduced, and the final mixed liquid product is not in the ideal proportion). In addition, when mixing the coating, since the coating itself is relatively viscous, it is easy to be adsorbed on the inner wall of the mixing barrel, and manual cleaning is required, which increases the workload of the staff. Therefore, it is very necessary to design a coating mixing device. Utility Model Content

[0004] The utility model aims to provide a paint mixing device, which solves the problem in the related art that paint agglomerates frequently during paint storage during use, which easily affects the mixing effect of the equipment.

[0005] The technical solution of the utility model is as follows:

[0006] A paint mixing device comprises a box, a disassembly component and a mixing barrel;

[0007] A feed hopper is provided on the top of the box body;

[0008] The box body is divided into an upper chamber and a lower chamber by a partition, the upper chamber is provided with a decomposition component, and the lower chamber is provided with a mixing barrel; a discharge port is opened on the partition, a stirring mechanism is provided in the mixing barrel, and the mixing barrel is led to the collecting barrel below through a material pipe at the bottom thereof;

[0009] The decomposition component has a pair of crushing rollers in the shape of auger shafts; when various coatings are poured from the feed hopper into the box, the lumps in the coatings are crushed by the crushing rollers and then enter the mixing barrel for full mixing.

[0010] As a preferred technical solution of the present application, the left portion of the partition is tilted downward, a pair of crushing rollers are arranged on the middle surface of the partition, and a discharge port is opened on the right portion of the partition;

[0011] The feed hopper is located just above the left part of the partition; when the coating is poured from the feed hopper, it flows to the right along the inclined part of the left part of the partition, and the agglomerates entrained by the liquid are crushed when passing through the crushing roller.

[0012] As a preferred technical solution of the present application, the partition is tilted with the left side higher and the right side lower, a pair of crushing rollers is provided in the middle of the partition, and a discharge port is opened at the right part of the partition; the feed hopper is located directly above the pair of crushing rollers; when the paint is poured from the feed hopper, the paint falls between the crushing rollers, and the agglomerated paint is crushed by the crushing rollers.

[0013] As a preferred technical solution of the present application, a cover plate that can be opened and closed is installed on the box body directly above the discharge port; a discharge hopper is installed at the discharge port, and the discharge hopper guides the paint from the upper cavity into the mixing barrel.

[0014] As the preferred technical solution of the present application, electric slide rails are installed on the front and rear sides of the left surface of the partition, and a push plate is installed between the two electric slide rails; when the electric slide rails are working, the push plate pushes the material from left to right along the left surface of the partition, pushing the paint adhered to the partition to the crushing roller.

[0015] As a preferred technical solution of the present application, the stirring mechanism can be installed on the back of the partition in a telescopic manner, and the stirring part of the stirring mechanism extends into the mixing barrel; when the stirring mechanism is telescopic, the emulsion at different heights in the mixing barrel can be stirred.

[0016] As a preferred technical solution of the present application, a cleaning mechanism is also provided at the mixing barrel; the cleaning mechanism includes an annular frame, an annular scraper, and a nozzle. The annular frame is fixedly arranged along the barrel mouth at the upper end of the mixing barrel, and a plurality of cylinders A are installed circumferentially on the annular frame, and the plurality of cylinders A are connected to the annular scraper, and the annular scraper is in contact with the inner wall of the mixing barrel; a plurality of nozzles are also arranged circumferentially on the annular frame, and the nozzles are connected to the water pump via water pipes; the annular scraper is driven by the cylinder A to scrape and clean the inner wall of the mixing barrel, and water for cleaning is sprayed out through the nozzle.

[0017] As a preferred technical solution of the present application, a fixing rod is welded circumferentially on the outer wall of the mixing barrel, and the fixing rod is installed on the inner wall of the box body through a damping member.

[0018] As a preferred technical solution of the present application, a heating tube is arranged on the inner wall of the lower cavity in the box body, and a temperature controller for controlling the heating tube is arranged on the outer wall of the box body.

[0019] As a preferred technical solution of the present application, an exhaust pipe is inserted into the inner wall of the lower chamber of the box body, and the exhaust pipe is connected to the exhaust fan; negative pressure is formed in the lower chamber, which is conducive to the smooth flow of the emulsion in the upper chamber into the mixing barrel of the lower chamber.

[0020] The working principle of the utility model is: a. When mixing different coatings, pour them into the upper cavity of the box body through the feed hopper, and then use the dragon-shaped crushing roller to forcibly squeeze or stir the agglomerated materials, and then pass them into the mixing barrel for mixing, so that the proportion of each emulsion in the mixed material is the real proportion (when there are agglomerates, the proportion of each component of the emulsion obtained after stirring is biased), thereby ensuring the quality of the coating; b. In addition, the material attached to the inner wall of the mixing barrel is also scraped off by the annular scraper, further ensuring the proportion of each component in the emulsion (if there is material adhesion, the proportion is biased); c. Through the stirring mechanism that can be extended up and down, the emulsions at different heights in the mixing barrel can be fully stirred, thereby improving the stirring effect; d. Through the nozzle and the annular scraper, the inner wall of the mixing barrel can also be automatically cleaned.

[0021] Beneficial effects of the utility model:

[0022] (1) The decomposition component breaks down the agglomerated paint, and the crushing roller crushes the paint to achieve a breaking effect, thereby preventing large pieces of paint from affecting the quality of the final emulsion;

[0023] In addition, the materials in the mixing barrel are scraped off by the annular scraper to further ensure the proportion of each emulsion component and improve the quality of the emulsion;

[0024] (2) The telescopic action of the stirring mechanism can fully stir the emulsion at different heights in the mixing barrel and improve the stirring effect;

[0025] (3) It can realize automatic cleaning inside the mixing barrel, replacing manual cleaning and reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0027] Figure 1 It is an isometric view of the entire utility model;

[0028] Figure 2 This is a front view of the internal structure of the utility model;

[0029] Figure 3 This is an overall side view of the utility model;

[0030] Figure 4 This is a schematic diagram of the internal structure of the utility model;

[0031] Figure 5This is an overall cross-sectional view of the utility model;

[0032] In the figure: 1. box body; 2. partition; 3. disassembly component; 4. feed hopper; 5. cover plate; 6. mixing barrel; 7. cleaning component; 8. material pipe; 9. closing valve; 10. bracket; 11. first motor; 12. stirring shaft; 13. stirring rod; 14. cylinder B; 15. connecting rod; 16. fixing rod; 17. damping; 18. heating pipe; 19. temperature controller; 20. exhaust pipe; 21. exhaust fan; 22. air guide pipe; 23. air filter box; 24. support; 25. connecting plate; 26. collecting barrel; 31. crushing roller; 32. second motor; 33. discharge port; 34. discharge hopper; 35. baffle; 36. push plate; 37. electric slide rail; 71. ring frame; 72. ring scraper; 73. cylinder A; 74. nozzle; 75. water pipe; 76. water pump. DETAILED DESCRIPTION

[0033] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Example 1

[0035] like Figure 1-3 As shown, this embodiment proposes a paint mixing device, including a housing 1, a decomposition component 3, and a mixing barrel 6;

[0036] A feed hopper 4 is provided on the top of the box body 1; a partition 2 is provided in the box body 1 to divide the upper chamber and the lower chamber, a decomposition component 3 is provided in the upper chamber, and a mixing barrel 6 is provided in the lower chamber; a discharge port 33 is provided on the partition 2, a stirring mechanism is provided in the mixing barrel 6, and the mixing barrel 6 is led to the collecting barrel 26 below through a material pipe 8 at the bottom thereof;

[0037] The decomposition component 3 has a pair of auger-shaped grinding rollers 31, and there is a certain distance between the grinding rollers 31 and the partition 2, which allows the emulsion of the fluid to pass normally, but does not allow the agglomerated material to pass;

[0038] During operation, when various coatings are poured from the feed hopper 4 into the housing 1, the lumps in the coatings are crushed or stirred by the crushing roller 31, and then enter the mixing barrel 6 for full mixing, to ensure that the ratio of each component in the final finished emulsion is the set ratio (there will be no ratio deviation due to agglomeration, and the agglomerates cannot be fully stirred in the mixing barrel 6, but can be broken by the crushing roller 31), thereby improving the quality of the finished emulsion.

[0039] like Figure 4 and Figure 5 As shown, the left part of the partition 2 is inclined downward, a pair of crushing rollers 31 are arranged on the middle surface of the partition 2, and a discharge port 33 is opened on the right part of the partition 2; the feed hopper 4 is located just above the left part of the partition 2; when the coating is poured from the feed hopper 4, it flows to the right along the inclined part of the left part of the partition 2, and the agglomerates entrained by the liquid are crushed when passing through the crushing roller 31;

[0040] Alternatively, the partition 2 is tilted so that it is higher on the left and lower on the right, a pair of crushing rollers 31 are provided in the middle of the partition 2, and a discharge port 33 is opened at the right part of the partition 2; the feed hopper 4 is located directly above the pair of crushing rollers 31; when the paint is poured from the feed hopper 4, the paint falls between the crushing rollers 31, and the agglomerated paint is crushed by the crushing rollers 31.

[0041] In this embodiment, Figure 4 As shown, the decomposition component 3 includes a pair of shredding rollers 31 and a corresponding second motor 32 (only schematically shown in the figure). The ends of the shredding rollers 31 pass through the inner wall of the upper cavity of the box body 1 (a sealed bearing is arranged between the two), and the second motor 32 is arranged on the outer wall of the box body 1. The pair of shredding rollers 31 are correspondingly connected to the corresponding second motors 32.

[0042] See also Figure 1 , Figure 2 , Figure 4 and Figure 5 A cover plate 5 that can be opened and closed is installed on the box body 1 just above the discharge port 33. After opening the cover plate 5, the discharge port 33 can be cleaned. In addition, a discharge hopper 34 is installed at the discharge port 33, and the discharge hopper 34 guides the coating from the upper cavity to the mixing barrel 6 (if there is only a discharge port 33 but no discharge hopper 34, the emulsion in the upper cavity will directly flow horizontally on the bottom surface of the partition 2, and the provision of the discharge hopper 34 can guide the emulsion).

[0043] Furthermore, if Figure 4 As shown, an inclined baffle 35 is provided on the surface of the right portion of the partition 2 and at the rear side of the discharge port 33 to allow the emulsion to flow out of the discharge port 33 better.

[0044] In this embodiment, Figure 4 and Figure 5 As shown, on the left surface of the partition 2, electric slide rails 37 are installed on the front and rear sides respectively, and a push plate 36 is installed between the two electric slide rails 37; when the electric slide rail 37 is working, the push plate 36 pushes the material from left to right along the left surface of the partition 2, and pushes the paint adhered to the partition 2 to the crushing roller 31.

[0045] In this embodiment, pillars 24 are welded around the bottom end surface of the box body 1, a connecting plate 25 is provided below the bottom of the box body 1, and the connecting plate 25 is welded and fixed to the pillars 24 on all sides, a collecting bucket 26 is placed on the connecting plate 25, and the collecting bucket 26 is located below the bottom of the material pipe 8.

[0046] Example 2

[0047] On the basis of Example 1, the mixing of the mixing barrel 6 is further designed.

[0048] like Figure 2 As shown, Figure 4 and Figure 5 As shown, the stirring mechanism can be installed on the back of the partition 2 in a telescopic manner, and the stirring part of the stirring mechanism extends into the mixing barrel 6; when the stirring mechanism is telescopic, the emulsions at different heights in the mixing barrel 6 can be stirred;

[0049] Specifically, a plurality of cylinders B14 are fixed on the bottom surface of the partition 2, and the output shaft of the cylinder B14 is a connecting rod 15, and a bracket 10 is suspended at the lower end of the connecting rod 15; a first motor 11 is fixed on the bracket 10, and the output shaft of the first motor 11 is a stirring shaft 12, and a plurality of stirring rods 13 are provided on the stirring shaft 12; the bracket 10 is driven up and down by the cylinder B14, thereby realizing the up and down movement of the stirring shaft 12 and the stirring rod 13.

[0050] like Figure 4 and Figure 5 As shown, a cleaning mechanism 7 is also provided at the mixing barrel 6. Specifically, the cleaning mechanism 7 includes an annular frame 71, an annular scraper 72, and a nozzle 74; wherein the annular frame 71 is fixedly provided along the barrel mouth of the mixing barrel 6, and a plurality of cylinders A73 are installed circumferentially on the annular frame 71, and the plurality of cylinders A73 are connected to the annular scraper 72, and the annular scraper 72 is in contact with the inner wall of the mixing barrel 6. In addition, a plurality of nozzles 74 are also provided circumferentially on the annular frame 71, and the nozzles 74 are connected to the water pump 76 via a water pipe 75. The annular scraper 72 is driven by the cylinder A73 to scrape and clean the inner wall of the mixing barrel 6, and the cleaning water is sprayed out through the nozzle 74.

[0051] In this embodiment, a fixing rod 16 is welded on the circumference of the outer wall of the mixing barrel 6, and the fixing rod 16 is installed on the inner wall of the box body 1 through a damping member 17. The damping member 17 has a variety of designs, for example, the damping member 17 includes a spring and a long tube, one end of the long tube is hinged on the inner wall of the box body 1, and the other end of the long tube is inserted with the fixing rod 16; a spring is sleeved at the joint between the fixing rod 16 and the long tube, and there are protrusions on the fixing rod 16 and the long tube, and the two ends of the spring are respectively against the protrusions of the fixing rod 16 and the long tube. When working, the fixing rod 16 can move in extension and contraction in the long tube and is subjected to the force of the spring, which plays a damping role.

[0052] Furthermore, the bottom of the mixing barrel 6 has an integrated material pipe 8 , the mixing barrel 6 is placed on the inner bottom plate of the box body 1 , and the material pipe 8 passes through the inner bottom plate of the box body 1 ; a closing valve 9 is provided on the pipe 8 .

[0053] In this embodiment, a heating tube 18 is disposed on the inner wall of the lower cavity in the box body 1 , and a temperature controller 19 for controlling the heating tube 18 is disposed on the outer wall of the box body 1 .

[0054] In this embodiment, an air extraction pipe 20 is inserted into the inner wall of the lower chamber of the box body 1, and the air extraction pipe 20 is connected to an air extractor 21, and the air extractor 21 is connected to an air filter box 23 via an air guide pipe 22. The air extractor 21 forms a negative pressure in the lower chamber, which is conducive to the smooth flow of the emulsion in the upper chamber to the mixing barrel 6 in the lower chamber; the air filter box 23 filters the emulsion substances.

[0055] When the paint mixing device is used, paint is added to the interior of the box 1 through the feed hopper 4, and the paint is crushed and decomposed through the decomposition component 3; the crushing situation can be observed by opening the cover plate 5 and the lumps can be cleaned to avoid the material jamming phenomenon; the decomposed paint will enter the mixing barrel 6, and the first motor 11 drives the stirring rod 13 to stir the paint in the mixing barrel 6 through the stirring shaft 12 to make it fully blended; the cylinder B14 uses the connecting rod 15 to adjust the height of the bracket 10, which can change the stirring position of the stirring rod 13 and stir the materials at different heights in the mixing barrel 6; the mixing barrel is fixed by the fixing rod 16 and the damping 17. 6 plays a supporting and shock absorbing role. Heating by the heating tube 18 can improve the activity of the paint, increase the mixing effect, and improve the mixing quality. The paint odor generated during mixing can be sucked out by the vacuum pump 21 (the vacuum pump 21 can also create a negative pressure in the lower cavity, which is conducive to the smooth leakage of materials from the upper cavity to the lower cavity), and the odor is discharged into the air filter box 23 through the air guide pipe 22 for filtering treatment to avoid polluting the air environment. Opening the closing valve 9 can allow the mixed paint to pass through the material pipe 8 into the collecting barrel 26 for storage. The connection effect between the pillars 24 can be increased through the connecting plate 25, thereby improving stability.

[0056] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A paint mixing device, characterized in that: It comprises a box body (1), a disassembly component (3), and a mixing barrel (6); A feed hopper (4) is provided on the top of the box body (1); The box body (1) is divided into an upper chamber and a lower chamber by a partition (2); the upper chamber is provided with a decomposition component (3), and the lower chamber is provided with a mixing barrel (6); a discharge port (33) is opened on the partition (2), a stirring mechanism is provided in the mixing barrel (6), and the mixing barrel (6) is led to a collecting barrel (26) below through a material pipe (8) at the bottom thereof; The decomposition component (3) has a pair of crushing rollers (31) in the shape of a screw shaft; when a variety of paints are poured from the feed hopper (4) into the box (1), the lumps in the paints are crushed by the crushing rollers (31) and then enter the mixing barrel (6) for full mixing.

2. The paint mixing device according to claim 1, characterized in that: The left part of the partition (2) is tilted downward, a pair of crushing rollers (31) are arranged on the middle surface of the partition (2), and a discharge port (33) is opened on the right part of the partition (2); The feed hopper (4) is located directly above the left portion of the partition (2); When the coating material is poured from the feed hopper (4), it flows to the right along the inclined portion of the left portion of the partition (2), and the agglomerates carried by the liquid are crushed when passing through the crushing roller (31).

3. The paint mixing device according to claim 1, characterized in that: The partition (2) is tilted so that it is higher on the left and lower on the right. A pair of crushing rollers (31) is arranged in the middle of the partition (2), and a discharge port (33) is opened at the right part of the partition (2). The feed hopper (4) is located directly above a pair of mincing rollers (31); When the paint is poured from the feed hopper (4), the paint falls between the crushing rollers (31), and the agglomerated paint is crushed by the crushing rollers (31).

4. The paint mixing device according to claim 2 or 3, characterized in that: A cover plate (5) that can be opened and closed is installed on the box body (1) directly above the discharge port (33); A discharge hopper (34) is installed at the discharge port (33), and the discharge hopper (34) guides the coating material from the upper cavity into the mixing barrel (6).

5. The paint mixing device according to claim 4, characterized in that: On the left surface of the partition (2), electric slide rails (37) are respectively installed on the front and rear sides, and a material pushing plate (36) is installed between the two electric slide rails (37); When the electric slide rail (37) is working, the push plate (36) pushes the material from left to right along the surface of the left part of the partition (2), and pushes the paint adhered to the partition (2) to the crushing roller (31).

6. The paint mixing device according to claim 1, characterized in that: The stirring mechanism is installed on the back of the partition (2) in a telescopic manner, and the stirring part of the stirring mechanism extends into the mixing barrel (6); when the stirring mechanism is telescopic, the emulsions at different heights in the mixing barrel (6) can be stirred.

7. The paint mixing device according to claim 6, characterized in that: The mixing barrel (6) is also provided with a cleaning mechanism (7); The cleaning mechanism (7) comprises an annular frame (71), an annular scraper (72), and a nozzle (74); the annular frame (71) is fixedly arranged along the barrel opening at the upper end of the mixing barrel (6); a plurality of cylinders A (73) are circumferentially mounted on the annular frame (71); the plurality of cylinders A (73) are connected to the annular scraper (72); the annular scraper (72) is in contact with the inner wall of the mixing barrel (6); a plurality of nozzles (74) are also arranged circumferentially on the annular frame (71); the nozzles (74) are connected to a water pump (76) via a water pipe (75); The cylinder A (73) drives the annular scraper (72) to scrape and clean the inner wall of the mixing barrel (6), and sprays water for cleaning through the spray head (74).

8. The paint mixing device according to claim 6, characterized in that: A fixing rod (16) is welded circumferentially to the outer wall of the mixing barrel (6), and the fixing rod (16) is mounted on the inner wall of the box body (1) via a damping member (17).

9. The paint mixing device according to claim 8, characterized in that: A heating tube (18) is arranged on the inner wall of the lower chamber in the box body (1), and a temperature controller (19) for controlling the heating tube (18) is arranged on the outer wall of the box body (1).

10. The paint mixing device according to any one of claims 1 to 9, characterized in that: An exhaust pipe (20) is inserted into the inner wall of the lower chamber of the box body (1), and the exhaust pipe (20) is connected to an exhaust machine (21); a negative pressure is formed in the lower chamber, which facilitates the smooth flow of the emulsion in the upper chamber into the mixing barrel (6) in the lower chamber.

Citation Information

Patent Citations

  • Coating mixing device

    CN214319963U