High-speed railway turnout accessory shot blasting and efficient dust removal integrated device

Abstract

The utility model discloses a high-speed railway turnout accessory shot blasting and efficient dust removal integrated device, which relates to the technical field of shot blasting and dust removal, and comprises a supporting assembly, a shot blasting assembly and a collecting assembly, the supporting assembly comprises a shell and a storage box, the storage box is fixedly arranged in the shell, and the collecting assembly is arranged in the shell. The shot blasting assembly is fixedly installed in the supporting assembly and comprises a shot distributing cylinder and a shot distributing groove, the shot distributing groove is formed in the shot distributing cylinder, the collecting assembly is fixedly installed in the supporting assembly and comprises a collecting plate, and the collecting plate is fixedly installed in the shell. Under the combined action of the collecting plate and the collecting box, when shot blasting is carried out on a part, shots are blocked by the part and the shell to finally fall on the collecting plate, then fall into the collecting box through the collecting opening, and are reutilized, so that the shots can be recycled in time, and waste of the shots is prevented.

Description

Technical Field

[0001] This utility model relates to the field of shot blasting dust removal technology, specifically to an integrated device for efficient shot blasting dust removal of high-speed railway turnout components. Background Technology

[0002] Shot blasting machines are mechanical devices used for surface treatment of metal workpieces. They propel shot onto the surface of the workpiece, allowing the shot to impact the working surface to clean or strengthen the surface of the casting. Currently, in the preparation or use of high-speed railway turnout components, shot blasting machines are often used to remove burrs, diaphragms, and rust from the surface of the casting.

[0003] However, existing shot blasting machines cannot recycle and reuse shot in a timely manner, resulting in shot waste. Furthermore, when shot blasting parts, improper shot distribution can easily lead to incomplete shot blasting on the surface of the parts, affecting the quality of the parts and hindering their widespread use.

[0004] To address this problem, this application provides an integrated high-efficiency dust removal device for shot blasting of high-speed railway turnout components. Utility Model Content

[0005] The purpose of this utility model is to provide an integrated high-efficiency dust removal device for shot blasting of high-speed railway turnout parts, in order to solve the problems mentioned in the background art, such as the shot blasting machine's inability to recycle and utilize the shot in a timely manner, and the incomplete shot blasting of the parts due to improper shot distribution, which leads to shot waste, affects the quality of the parts, and results in poor performance.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A high-efficiency dust removal integrated shot blasting device for high-speed railway turnout components includes a support assembly, a shot blasting assembly, and a collection assembly. The support assembly includes a housing and a storage box, with the storage box fixedly installed inside the housing. The shot blasting assembly is fixedly installed inside the support assembly. The shot blasting assembly includes a shot distribution cylinder and a shot distribution groove, with the shot distribution groove located inside the shot distribution cylinder. The collection assembly is fixedly installed inside the support assembly and includes a collection plate, which is fixedly installed inside the housing.

[0008] A further improvement of the present invention is that: a support leg is fixedly connected to the bottom of the outer shell, a movable door is rotatably installed on the top of the outer shell, a support rod is fixedly installed inside the outer shell, a fan is fixedly installed on the top of the outer shell, and an exhaust pipe is fixedly connected to the top of the fan.

[0009] A further improvement of this utility model is that: the top of the outer shell is provided with a loading port, a fixing cylinder is fixedly installed inside the collecting plate, the bottom end of the fixing cylinder is fixedly installed inside the storage box, and the pellet dispensing cylinder is fixedly installed at the top of the fixing cylinder.

[0010] A further improvement of this utility model is that: a shot-separating tube is fixedly connected to the bottom of the shot-separating cylinder, a motor is fixedly installed at the top of the shot-separating cylinder, a screw rod is fixedly installed at one end of the motor, and the screw rod is rotatably installed inside the fixed cylinder.

[0011] A further improvement of this utility model is that an air compressor is fixedly installed inside the outer shell, a shot peening pipe is fixedly installed inside the outer shell, and an interface is provided on one side of the shot peening pipe.

[0012] A further improvement of this utility model is that: a collection box is fixedly installed inside the outer shell, a collection port is opened inside the collection plate, the bottom end of the collection plate is fixedly connected to the top of the collection box, and a motor is fixedly installed on one side of the collection box.

[0013] A further improvement of this utility model is that: a fixed cylinder 2 is fixedly installed inside the collection box, a screw rod 2 is fixedly installed at one end of the motor 2, the screw rod 2 is rotatably installed inside the fixed cylinder 2, and a connecting pipe is provided at one end of the fixed cylinder 2, the connecting pipe is fixedly installed on the top of the storage box.

[0014] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0015] 1. This utility model provides an integrated high-efficiency dust removal device for shot blasting of high-speed railway turnout parts. With the combined action of the collecting plate and the collecting box, when the parts are shot blasted, the shot is blocked by the parts and the outer shell and eventually falls onto the collecting plate. Then it falls into the inside of the collecting box through the collecting port for secondary use. The shot can be recycled in time and prevents the waste of shot.

[0016] 2. This utility model provides an integrated high-efficiency dust removal device for shot blasting of high-speed railway turnout parts. Under the combined action of the shot distribution cylinder, motor 1 and shot blasting pipe, when motor 1 transports the shot to the shot distribution cylinder, the vibration of motor 1 during operation distributes the shot to each shot distribution pipe, and then distributes it to each shot blasting pipe inside the outer shell. The shot is then sprayed out by the air compressor to prevent the shot from being not properly blasted on the surface of the parts and affecting the quality of the parts. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the integrated shot blasting and dust removal device for high-speed railway turnout accessories according to this utility model.

[0018] Figure 2 This is a schematic diagram of the structure of the support component of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the collection component of this utility model;

[0020] Figure 4 This is a schematic diagram of the shot peening assembly of this utility model;

[0021] Figure 5 This is a schematic diagram of the internal structure of this utility model.

[0022] In the diagram: 1. Support assembly; 2. Shot peening assembly; 3. Collection assembly; 10. Outer shell; 11. Support leg; 12. Movable door; 13. Placement port; 14. Support rod; 15. Fixed cylinder one; 16. Storage box; 17. Fan; 18. Exhaust pipe; 20. Motor one; 21. Spiral rod one; 22. Shot distribution cylinder; 23. Shot distribution trough; 24. Shot distribution pipe; 25. Air compressor; 26. Interface; 27. Shot peening pipe; 30. Motor two; 31. Collection plate; 32. Collection port; 33. Spiral rod two; 34. Connecting pipe; 35. Fixed cylinder two; 36. Collection box. Detailed Implementation

[0023] The present invention will be further described in detail below with reference to embodiments:

[0024] like Figure 1-5 As shown, this utility model provides an integrated high-efficiency dust removal device for shot blasting of high-speed railway turnout parts, including a support assembly 1, a shot blasting assembly 2, and a collection assembly 3. The support assembly 1 includes a housing 10 and a storage box 16. The storage box 16 is fixedly installed inside the housing 10. A support leg 11 is fixedly connected to the bottom of the housing 10. A movable door 12 is rotatably installed on the top of the housing 10. A support rod 14 is fixedly installed inside the housing 10. The movable door 12 is opened to hang the parts on the support rod 14. A fan 17 is fixedly installed on the top of the housing 10. An exhaust pipe 18 is fixedly connected to the top of the fan 17. The fan 17 and the exhaust pipe 18 absorb dust and other particles falling from the parts. A part placement port 13 is opened on the top of the housing 10. A fixing cylinder 15 is fixedly installed inside the collection plate 31. The bottom end of the fixing cylinder 15 is fixedly installed inside the storage box 16.

[0025] like Figure 2-5As shown, the shot peening assembly 2 is fixedly installed inside the support assembly 1. The shot peening assembly 2 includes a shot distribution cylinder 22 and a shot distribution groove 23. The shot distribution groove 23 is opened inside the shot distribution cylinder 22. The shot distribution cylinder 22 is fixedly installed at the top of the fixed cylinder 15. A shot distribution pipe 24 is fixedly connected to the bottom of the shot distribution cylinder 22. A motor 20 is fixedly installed at the top of the shot distribution cylinder 22. A screw rod 21 is fixedly installed at one end of the motor 20. The screw rod 21 is rotatably installed inside the fixed cylinder 15. An air compressor 25 is fixedly installed inside the outer casing 10. The high-pressure gas ejected by the air compressor 25 propels the shot from the shot peening pipe 27 to perform surface treatment on the parts. The internal casing 10 is fixedly equipped with a shot peening pipe 27. An interface 26 is provided on one side of the shot peening pipe 27. After the shot is transported into the storage box 16, the screw rod 21 driven by the motor 20 transports the shot in the storage box 16 into the shot distribution cylinder 22. When the motor 20 transports the shot to the shot distribution cylinder 22, the vibration of the motor 20 during operation distributes the shot into each shot distribution groove 23. Then, the shot is distributed into each shot peening pipe 27 inside the casing 10 through the shot distribution pipe 24 at the bottom of the shot distribution cylinder 22. Finally, the shot is sprayed out by high pressure gas, so that the shot is evenly hit on the surface of the part, preventing the part surface from being shot-peened incompletely and affecting the quality of the part.

[0026] like Figure 3 and Figure 5 As shown, the collecting component 3 is fixedly installed inside the supporting component 1. The collecting component 3 includes a collecting plate 31, which is fixedly installed inside the outer casing 10. A collecting box 36 is fixedly installed inside the outer casing 10. A collecting port 32 is opened inside the collecting plate 31. The bottom end of the collecting plate 31 is fixedly connected to the top of the collecting box 36. The ejected projectiles are blocked by the components and the outer casing 10 and eventually fall onto the collecting plate 31, and then fall into the collecting box 36 through the collecting port 32 for secondary use. This allows for timely recycling of the projectiles and prevents them from causing damage. To avoid waste, a motor 2 30 is fixedly installed on one side of the collection box 36, and a fixed cylinder 2 35 is fixedly installed inside the collection box 36. A screw rod 2 33 is fixedly installed at one end of the motor 2 30 and rotates inside the fixed cylinder 2 35. A connecting pipe 34 is provided at one end of the fixed cylinder 2 35 and is fixedly installed on the top of the storage box 16. After the projectile enters the collection box 36, the motor 2 30 drives the screw rod 2 33 to transport the projectile, and the projectile is transported to the inside of the storage box 16 through the connecting pipe 34 at the other end of the fixed cylinder 2 35.

[0027] The working principle of this high-speed railway turnout component shot blasting and high-efficiency dust removal integrated device will be explained in detail below.

[0028] like Figure 1-5As shown, when using this high-speed railway turnout component shot blasting high-efficiency dust removal integrated device, the movable door 12 is opened and the component is hung on the support rod 14. The high-pressure gas sprayed by the air compressor 25 sprays the shot from the shot blasting pipe 27 to perform surface treatment on the component. The fan 17 and the exhaust pipe 18 absorb the dust falling from the component to prevent it from affecting the shot blasting quality. The shot is blocked by the component and the outer shell 10 and eventually falls onto the collection plate 31, and then falls into the collection box 36 through the collection port 32 for secondary use. The shot can be recycled in time to prevent waste. After the shot enters the collection box 36, it is driven by the motor. Motor 30 drives screw rod 33 to transport the shot. The shot is then transported to the storage box 16 through connecting pipe 34 at the other end of fixed cylinder 35. Motor 20 then drives screw rod 21 to transport the shot in storage box 16 to the shot distribution cylinder 22. When motor 20 transports the shot to the shot distribution cylinder 22, the vibration of motor 20 distributes the shot into each shot distribution slot 23. The shot is then distributed into each shot blasting pipe 27 inside the outer shell 10 through shot distribution pipe 24 at the bottom of shot distribution cylinder 22. Finally, high-pressure gas is used to spray the shot, so that the shot is evenly hit on the surface of the component, preventing the component surface from being shot-blasted incompletely and affecting the quality of the component.

[0029] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A high-efficiency dust removal integrated shot blasting device for high-speed railway turnout components, comprising a support assembly (1), a shot blasting assembly (2), and a collection assembly (3), characterized in that: The support assembly (1) includes a housing (10) and a storage box (16), the storage box (16) being fixedly installed inside the housing (10). The shot peening assembly (2) is fixedly installed inside the support assembly (1). The shot peening assembly (2) includes a shot distribution cylinder (22) and a shot distribution groove (23), the shot distribution groove (23) being opened inside the shot distribution cylinder (22). The collection assembly (3) is fixedly installed inside the support assembly (1). The collection assembly (3) includes a collection plate (31), the collection plate (31) being fixedly installed inside the housing (10).

2. The integrated shot blasting and dust removal device for high-speed railway turnout components according to claim 1, characterized in that: The bottom of the outer shell (10) is fixedly connected to a support leg (11), the top of the outer shell (10) is rotatably installed with a movable door (12), the inside of the outer shell (10) is fixedly installed with a support rod (14), the top of the outer shell (10) is fixedly installed with a fan (17), and the top of the fan (17) is fixedly connected with an air extraction pipe (18).

3. The integrated shot blasting and dust removal device for high-speed railway turnout components according to claim 1, characterized in that: The top of the outer shell (10) is provided with a loading port (13), and a fixing cylinder (15) is fixedly installed inside the collecting plate (31). The bottom end of the fixing cylinder (15) is fixedly installed inside the storage box (16), and the pellet dispensing cylinder (22) is fixedly installed at the top of the fixing cylinder (15).

4. The integrated shot blasting and dust removal device for high-speed railway turnout components according to claim 1, characterized in that: The bottom of the pellet distribution cylinder (22) is fixedly connected to the pellet distribution tube (24), and the top of the pellet distribution cylinder (22) is fixedly installed with a motor (20). One end of the motor (20) is fixedly installed with a screw rod (21), and the screw rod (21) is rotatably installed inside the fixed cylinder (15).

5. The integrated shot blasting and dust removal device for high-speed railway turnout components according to claim 1, characterized in that: An air compressor (25) is fixedly installed inside the housing (10), and a shot peening pipe (27) is fixedly installed inside the housing (10). An interface (26) is provided on one side of the shot peening pipe (27).

6. The integrated shot blasting and dust removal device for high-speed railway turnout components according to claim 1, characterized in that: A collection box (36) is fixedly installed inside the outer shell (10). A collection port (32) is opened inside the collection plate (31). The bottom end of the collection plate (31) is fixedly connected to the top of the collection box (36). A motor (30) is fixedly installed on one side of the collection box (36).

7. The integrated shot blasting and dust removal device for high-speed railway turnout components according to claim 6, characterized in that: The collection box (36) is fixedly installed with a second fixed cylinder (35) inside. One end of the motor (30) is fixedly installed with a second screw rod (33). The second screw rod (33) is rotatably installed inside the second fixed cylinder (35). One end of the second fixed cylinder (35) is provided with a connecting pipe (34). The connecting pipe (34) is fixedly installed on the top of the storage box (16).

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