Smashing device for welding flux production

By introducing automated feeding and double-wheel peer crushing mechanisms into the flux production device, the problems of time-consuming and labor-intensive artificial feeding and low quality of finished products in the prior art are solved, and efficient automated production and higher quality flux finished products are achieved.

CN222624661UActive Publication Date: 2025-03-18GONGYI YULIN WELDING MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420581931.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-18
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing crushing device for flux production has problems such as time-consuming and labor-intensive loading, low working efficiency and average finished product quality.

Method used

A crushing device for flux production is designed, using an automated feeding mechanism and a crushing mechanism with two wheels to achieve automatic transmission and efficient crushing.

Benefits of technology

Through automated feeding and efficient crushing, work efficiency is significantly improved, labor costs are saved, and finished product quality is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222624661U_ABST
    Figure CN222624661U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of smashing for welding flux production, in particular to a smashing device for welding flux production, which comprises a feeding box, an automatic feeding mechanism is fixedly arranged on one side of the feeding box, and the automatic feeding mechanism comprises a conveying pipe, a pumping machine, a branch pipe and a threaded cover. Unprocessed welding flux is manually poured into the feeding box, at the moment, the material pumping machine is manually started through the manipulator, the welding flux in the feeding box is conveyed into the processing barrel through the conveying pipe and the branch pipe, and at the moment, the rotating motor in the processing barrel rotates; under traction of a connecting rod, a first rotating gear drives a second rotating gear to rotate, then two grinding columns are movably connected with each other to grind and smash the welding flux, machined finished products fall into a treatment box, and then the machined finished products are blown into a feeding and discharging pipe to be discharged through a draught fan. Firstly, automatic conveying is adopted from feeding, operation is simple and convenient, and the defect that manual feeding is needed in the past is overcome.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of pulverization for flux production, in particular to a pulverization device for flux production. Background Art

[0002] Flux is also called brazing flux, which has a very broad definition, including molten salt, organic matter, active gas, metal vapor, etc., that is, except for the base material and the brazing material, it generally refers to all the third substances used to reduce the interfacial tension between the base material and the brazing material. Flux is a granular welding material. It can melt to form slag and gas during welding, which can protect the molten metal and play a metallurgical role. It is a substance with strong applicability.

[0003] As shown in the announcement number CN 214717334 U, a pulverizing device for flux production is disclosed, including a shell, a feeding port and a discharging port, and also includes: a first pulverizing mechanism, which is assembled and connected to the shell and is used for preliminary pulverizing of the flux raw material; and a second pulverizing mechanism, which is assembled and connected to the shell and is used for grinding and hammering the preliminary pulverized flux raw material. The device does not have an integrated processing flow. First of all, manual addition is adopted from the feeding, which is time-consuming and labor-intensive. It has not gotten rid of the disadvantages of manual feeding in the past, wasting a lot of manpower expenditure costs, and its work efficiency cannot be significantly improved. There is no double-wheel rolling mechanism, and the flux cannot be fully pulverized, which makes the quality of the processed finished product average. Utility Model Content

[0004] The utility model aims to provide a pulverizing device for flux production to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A pulverizing device for flux production, comprising a feed box, an automatic feeding mechanism fixedly arranged on one side of the feed box, the automatic feeding mechanism comprising a conveying pipe, a material extractor, a branch pipe and a threaded cover, a conveying pipe fixedly arranged on one side of the bottom end of the feed box, a material extractor fixedly arranged on the top end of the conveying pipe away from the feed box, a branch pipe fixedly arranged on the side of the conveying pipe close to the material extractor, and a threaded cover fixedly arranged on the bottom end of the branch pipe;

[0007] A processing barrel is movably provided at the bottom end of the threaded cover, and a crushing mechanism is fixedly provided inside the processing barrel. The crushing mechanism includes a support rod, a rotating motor, a connecting rod, a first rotating gear, a second rotating gear and a crushing column. A support rod is fixedly provided at one side of the bottom end of the threaded cover, a rotating motor is fixedly provided at the bottom end of the support rod, a connecting rod is fixedly provided at one side of the rotating motor, a first rotating gear is fixedly provided at one side of the connecting rod, a second rotating gear is movably provided at one side of the first rotating gear, and a crushing column is fixedly provided at one end of the first rotating gear and the second rotating gear away from the connecting rod.

[0008] Preferably, a positioning assembly is fixedly provided around the outside of the processing barrel, and fixing screws are fixedly provided on both sides of the bottom end of the positioning assembly. The positioning assembly has a stable supporting effect and can firmly fix the processing barrel on the top of the processing box, and the fixing screws are used to improve its stability.

[0009] Preferably, a processing box is fixedly provided at the bottom end of the positioning component, a fixed platform is fixedly provided on one side of the outside of the processing box, a fan is fixedly provided on the top of the fixed platform, the fan passes through the interior of the processing box, and the fixed platform is set to carry the fan. At the same time, the fan is used to blow the processed flux to the discharge pipe, which is convenient and easy.

[0010] Preferably, a bearing platform is fixedly provided on the other side of the outside of the processing box, and a limiting module is fixedly provided on the top of the bearing platform. The bearing platform is used to support the discharge pipe. At the same time, the setting of the limiting module has a limiting function, which can prevent the discharge pipe from shifting.

[0011] Preferably, a discharge pipe is fixedly provided inside the limiting module, one end of the discharge pipe is connected to the processing box, and a sealing cover is movably provided at the other end of the discharge pipe. The processed flux is discharged through the discharge pipe, and the unified discharge process saves a lot of staff time. When the device is not in use, it can also be sealed to prevent dust from falling inside.

[0012] Preferably, a storage box is fixedly provided on one side of the outside of the processing box, a controller is fixedly provided on the top of the storage box, and an alarm is fixedly provided on the top of the controller. The controller can be used to control the start and stop of the rotating motor, the feeder and the fan. The automated setting greatly improves the work efficiency. At the same time, if the machine fails, the alarm can promptly prompt the staff to avoid accidents.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. A crushing device for flux production, which first manually pours the unprocessed flux into the feed box, then manually uses the controller to start the pumping machine, and sends the flux in the feed box through the conveying pipe and then the branch pipe into the processing barrel. At this time, the rotating motor inside the processing barrel rotates, and the first rotating gear drives the second rotating gear to rotate under the traction of the connecting rod, and then the two crushing columns are movably connected to each other to crush the flux, and the finished product falls into the processing box, and then the fan blows it into the inlet and outlet pipes for discharge.

[0015] 2. This is a crushing device for flux production. The device has an integrated processing flow. First, it adopts automatic transmission from the input of materials, which is simple and convenient, and makes it get rid of the disadvantages of manual feeding in the past, saving a lot of manpower expenditure costs and significantly improving its work efficiency. The double-wheeled rolling mechanism can fully crush the flux and make the finished product quality higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall external structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the installation of the automatic feeding structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure installation of the processing barrel of the utility model;

[0019] Figure 4 This is a schematic diagram of the installation of the rotary rolling structure of the utility model.

[0020] In the figure: 1. Feed box; 2. Conveying pipe; 3. Extractor; 4. Branch pipe; 5. Threaded cover; 6. Processing barrel; 7. Support rod; 8. Rotating motor; 9. Connecting rod; 10. First rotating gear; 11. Second rotating gear; 12. Rolling column; 13. Positioning assembly; 14. Fixing screw; 15. Processing box; 16. Fixed table; 17. Fan; 18. Carrying table; 19. Limiting module; 20. Discharge pipe; 21. Cover; 22. Storage box; 23. Controller; 24. Alarm. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4As shown, a technical solution provided by the utility model:

[0023] A pulverizing device for flux production, comprising a feed box 1, an automatic feeding mechanism is fixedly arranged on one side of the feed box 1, the automatic feeding mechanism comprises a conveying pipe 2, a pumping machine 3, a branch pipe 4 and a threaded cover 5, a conveying pipe 2 is fixedly arranged on one side of the bottom end of the feed box 1, a pumping machine 3 is fixedly arranged on the top end of the conveying pipe 2 away from the feed box 1, a branch pipe 4 is fixedly arranged on the side of the conveying pipe 2 close to the pumping machine 3, and a threaded cover 5 is fixedly arranged on the bottom end of the branch pipe 4;

[0024] A processing barrel 6 is movably provided at the bottom end of the threaded cover 5, and a crushing mechanism is fixedly provided inside the processing barrel 6. The crushing mechanism includes a support rod 7, a rotating motor 8, a connecting rod 9, a first rotating gear 10, a second rotating gear 11 and a crushing column 12. A support rod 7 is fixedly provided on one side of the bottom end of the threaded cover 5, a rotating motor 8 is fixedly provided on the bottom end of the support rod 7, a connecting rod 9 is fixedly provided on one side of the rotating motor 8, a first rotating gear 10 is fixedly provided on one side of the connecting rod 9, a second rotating gear 11 is movably provided on one side of the first rotating gear 10, and a crushing column 12 is fixedly provided on the end of the first rotating gear 10 and the second rotating gear 11 away from the connecting rod 9.

[0025] In this embodiment, preferably, a positioning assembly 13 is fixedly provided around the outer circumference of the processing barrel 6, and fixing screws 14 are fixedly provided on both sides of the bottom end of the positioning assembly 13. The positioning assembly has a stable supporting effect and can firmly fix the processing barrel on the top of the processing box, and the fixing screws are used to improve its stability.

[0026] In this embodiment, preferably, a processing box 15 is fixedly provided at the bottom end of the positioning component 13, a fixed platform 16 is fixedly provided on one side of the outside of the processing box 15, a fan 17 is fixedly provided on the top of the fixed platform 16, and the fan 17 passes through the interior of the processing box 15. The fixed platform is set to carry the fan, and the fan is used to blow the processed flux to the discharge pipe at the same time, which is convenient and easy.

[0027] In this embodiment, preferably, a supporting platform 18 is fixedly provided on the other side of the outside of the processing box 15, and a limiting module 19 is fixedly provided on the top of the supporting platform 18. The supporting platform is used to support the discharge pipe. At the same time, the setting of the limiting module has a limiting function, which can prevent the discharge pipe from shifting.

[0028] In this embodiment, preferably, a discharge pipe 20 is fixedly provided inside the limiting module 19, one end of the discharge pipe 20 is connected to the processing box 15, and a sealing cover 21 is movably provided at the other end of the discharge pipe 20. The processed flux is discharged through the discharge pipe, and the unified discharge process saves a lot of staff time. When the device is not in use, it can also be sealed to prevent dust from falling inside.

[0029] In this embodiment, preferably, a storage box 22 is fixedly provided on one side of the outside of the processing box 15, a controller 23 is fixedly provided on the top of the storage box 22, and an alarm 24 is fixedly provided on the top of the controller 23. The controller can be used to control the start and stop of the rotating motor, the feed pump and the fan. The automated setting greatly improves the work efficiency. At the same time, if the machine fails, the alarm can promptly prompt the staff to avoid accidents.

[0030] When a crushing device for flux production of the present embodiment is used, the device first manually pours the unprocessed flux into the feed box 1, and then manually uses the controller 23 to start the pumping machine 3, and the flux in the feed box 1 is sent into the processing barrel 6 through the conveying pipe 2 and then the branch pipe 4. At this time, the rotating motor 8 inside the processing barrel 6 rotates, and the first rotating gear 10 drives the second rotating gear 11 to rotate under the traction of the connecting rod 9, and then the two crushing columns 12 are movably connected to each other to crush the flux, and the processed finished product falls into the processing box 15, and then the fan 17 blows it into the feed and discharge pipe 20 for removal. The device has an integrated processing flow. First, automatic transmission is adopted from the feeding, which is simple and convenient, so that it gets rid of the disadvantages of manual feeding in the past, saves a lot of manpower expenditure costs, and significantly improves its work efficiency. The double-wheeled crushing mechanism can fully crush the flux and make the finished product quality higher.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A pulverizing device for flux production, characterized in that: It comprises a feed box (1), one side of the feed box (1) is fixedly provided with an automatic feeding mechanism, the automatic feeding mechanism comprises a conveying pipe (2), a material extraction machine (3), a branch pipe (4) and a threaded cover (5), the conveying pipe (2) is fixedly provided on one side of the bottom end of the feed box (1), the top end of the conveying pipe (2) is fixedly provided with a material extraction machine (3) on the side away from the feed box (1), the side of the conveying pipe (2) close to the material extraction machine (3) is fixedly provided with a branch pipe (4), and the bottom end of the branch pipe (4) is fixedly provided with a threaded cover (5); A processing barrel (6) is movably provided at the bottom end of the threaded cover (5), and a crushing mechanism is fixedly provided inside the processing barrel (6). The crushing mechanism comprises a support rod (7), a rotating motor (8), a connecting rod (9), a first rotating gear (10), a second rotating gear (11) and a crushing column (12). A support rod (7) is fixedly provided at one side of the bottom end of the threaded cover (5), a rotating motor (8) is fixedly provided at the bottom end of the support rod (7), a connecting rod (9) is fixedly provided at one side of the rotating motor (8), a first rotating gear (10) is fixedly provided at one side of the connecting rod (9), a second rotating gear (11) is movably provided at one side of the first rotating gear (10), and a crushing column (12) is fixedly provided at one end of the first rotating gear (10) and the second rotating gear (11) away from the connecting rod (9).

2. A pulverizing device for flux production according to claim 1, characterized in that: A positioning assembly (13) is fixedly arranged around the outer circumference of the processing barrel (6), and fixing screws (14) are fixedly arranged on both sides of the bottom end of the positioning assembly (13).

3. A pulverizing device for flux production according to claim 2, characterized in that: A processing box (15) is fixedly arranged at the bottom end of the positioning component (13), a fixing platform (16) is fixedly arranged on one side of the outside of the processing box (15), a fan (17) is fixedly arranged at the top end of the fixing platform (16), and the fan (17) passes through the interior of the processing box (15).

4. A pulverizing device for flux production according to claim 3, characterized in that: A carrying platform (18) is fixedly arranged on the other side of the outside of the processing box (15), and a limiting module (19) is fixedly arranged on the top of the carrying platform (18).

5. A pulverizing device for flux production according to claim 4, characterized in that: A discharge pipe (20) is fixedly arranged inside the limiting module (19), one end of the discharge pipe (20) is connected to the processing box (15), and a sealing cover (21) is movably arranged at the other end of the discharge pipe (20).

6. A pulverizing device for flux production according to claim 3, characterized in that: A storage box (22) is fixedly arranged on one side of the outside of the processing box (15), a manipulator (23) is fixedly arranged on the top of the storage box (22), and an alarm (24) is fixedly arranged on the top of the manipulator (23).