Oiling device for electromagnetic wire production
By designing an oil coating device including an oil coating tank, a protective cover, a traction mechanism and a limiting roller, the problem of uneven oil coating in the prior art is solved, and uniform contact between oil and electromagnetic wires and oil distribution are achieved.
Patent Information
- Application Number
- CN202420957094.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-07
AI Technical Summary
Most existing oil coating devices supply oil to one side, resulting in uneven contact between the oil and the electromagnetic wire, resulting in uneven oil coating.
An oil coating device including an oil coating tank, a protective cover, a traction mechanism and a limit roller is designed. Through the coordination of the traction mechanism and the limit roller, the electromagnetic wire moves from left to right between the first electric traction roller and the limit roller, and is immersed in the oil in the oil coating tank under the traction of the conveying roller to ensure uniform distribution of the oil.
It effectively solves the problem of uneven oil coating, ensures that the oil and the electromagnetic wire are in full contact, and prevents excess oil from dripping through the limiting roller to ensure the uniformity of the oil.
Smart Images

Figure CN222625109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic wire production, in particular to an oiling device for electromagnetic wire production. Background Art
[0002] Electromagnetic wire is widely used in the fields of electricity, electromechanics, electrical equipment, household appliances, electronics, communications and transportation. The direct service objects are transformers, reactors, relays, motors and electrical appliances, etc. In the production process of electromagnetic wire, a layer of oil needs to be applied on its surface to avoid excessive friction during winding and damage to the insulation layer. After searching, it is found that the oiling device in the prior art is typically such as the publication number CN217911216U, a special oiling device for electromagnetic wire, including a box with an opening on the top, a horizontal wire-passing channel on the side wall of the box, an oil box with an opening on the top at the opening of the box, a cover plate at the opening of the oil box, a dripping needle located in the box at the bottom of the oil box, an oil supporting plate below the dripping needle, the oil supporting plate is located at the lower side of the wire-passing channel, a felt group is provided on one side of the oil supporting plate, and the felt group is connected to the box through a bracket; the middle part of the bottom plate of the oil box is concave downward to form a protrusion. Its main features are that it has the advantages of fast oil supply speed, sufficient lubricating oil can be applied to thicker electromagnetic wires, and it also has the advantages of low labor intensity for workers and low possibility of rework of electromagnetic wires.
[0003] In summary, most of the existing oiling devices supply oil from one side, that is, the oil contacts the electromagnetic wire from one side, which easily leads to uneven oiling. In view of the above problems, it is necessary to improve the existing equipment. Utility Model Content
[0004] The utility model aims to provide an oiling device for electromagnetic wire production, so as to solve the problem that most of the existing oiling devices mentioned in the background technology supply oil from one side, that is, the oil contacts the electromagnetic wire from one side, which easily leads to uneven oiling.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: an oiling device for electromagnetic wire production, comprising an oiling tank and a protective cover,
[0006] The oil coating box is arranged on the pad, and a first lead screw and a second lead screw are arranged on both sides of the oil coating box, a first slider and a second slider are arranged on the first lead screw and the second lead screw, and the first slider is connected to the universal self-locking wheel through a mounting block, the bottom end of the first lead screw is connected to the output end of the motor, and the motor is installed inside the pad;
[0007] The protective cover is arranged above the oil coating tank, and the bottom of the protective cover is connected to the limiting roller through an extension plate, and the limiting roller is arranged above the traction mechanism, and the bottom of the protective cover is connected to a control panel.
[0008] Preferably, the first lead screw is connected to the second lead screw via a belt transmission structure, and guide rods are provided on the front sides of the first lead screw and the second lead screw.
[0009] Preferably, the mounting block is slidably connected to the inner side of the pad, and two sets of universal self-locking wheels are symmetrically mounted on the bottom of the mounting block.
[0010] Preferably, the traction mechanism comprises a first electric traction roller, a conveying roller and a second electric traction roller, and the conveying roller is installed inside the oil coating box, and the first electric traction roller and the second electric traction roller are respectively arranged on both sides of the conveying roller.
[0011] Preferably, the installation height of the first electric traction roller and the second electric traction roller inside the oil coating box is higher than the installation height of the conveying roller inside the oil coating box, and two groups of conveying rollers are provided.
[0012] Preferably, the first electric traction roller and the second electric traction roller are arranged on the inner side of the wire groove, and the wire groove is symmetrically installed on the opposite side surfaces of the oil coating box.
[0013] Preferably, two groups of the extension plates and the limiting rollers are provided, and the extension plates are slidably connected to the inside of the oil coating box, and the limiting rollers are respectively arranged above the first electric traction roller and the second electric traction roller.
[0014] Preferably, the guide rod and the second sliding block are both connected with a lifting frame, and the lifting frame is arranged below the protective cover, and the lifting frames are fixedly connected.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the oiling device for electromagnetic wire production is
[0016] (1) The utility model can effectively solve the problem that most of the existing oiling devices supply oil from one side, that is, the oil contacts the electromagnetic wire from one side, which easily leads to uneven oiling, through the coordinated use of the traction mechanism and the limiting roller. Under the coordination of the first electric traction roller, the second electric traction roller and the limiting roller, the electromagnetic wire will move from left to right between the first electric traction roller and the limiting roller. At the same time, under the traction of the conveying roller, the electromagnetic wire will be immersed in the oil inside the oiling tank, thereby ensuring that the oil and the electromagnetic wire are fully in contact. When the electromagnetic wire moves to the top of the second electric traction roller, the limiting roller on its top scrapes off the excess oil to prevent it from dripping on the outside, and at the same time ensures that the oil is evenly distributed on the surface of the electromagnetic wire;
[0017] (2) The utility model can effectively solve the problem that the existing oiling devices are mostly closed in order to prevent the oil inside the oiling tank from being contaminated, thereby making it inconvenient to clean the oiling tank, through the coordinated use of the motor, the first lead screw and the second lead screw. The motor will synchronously drive the first lead screw and the second lead screw to rotate with the cooperation of the belt transmission structure, so that the first slider and the second slider drive the universal self-locking wheel and the lifting frame to move. After the universal self-locking wheel moves up and away from the ground, the pad brings it into contact with the ground, thereby ensuring the stability of the device during operation. In the process of the lifting frame moving up, the protective cover will be pushed up synchronously to expose the inside of the oiling tank, thereby making it convenient for the staff to clean it. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the overall structure of the connection relationship between the protective cover, the guide rod, the oiling box and the lifting frame of the utility model;
[0020] Figure 3 For this utility model Figure 1 Enlarged structural diagram at A in the middle.
[0021] In the figure: 1. oil coating box; 2. pad; 3. first lead screw; 4. second lead screw; 5. first slider; 6. mounting block; 7. universal self-locking wheel; 8. motor; 9. belt drive structure; 10. second slider; 11. protective cover; 12. extension plate; 13. limiting roller; 14. traction mechanism; 1401. first electric traction roller; 1402. conveying roller; 1403. second electric traction roller; 15. wire trough; 16. control panel; 17. guide rod; 18. lifting frame. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-3 The utility model provides a technical solution: an oiling device for electromagnetic wire production, embodiment 1
[0024] like Figure 1 , Figure 2 and Figure 3As shown, the oil coating box 1 is arranged on the pad 2, and the first lead screw 3 and the second lead screw 4 are respectively arranged on both sides of the oil coating box 1, the first lead screw 3 and the second lead screw 4 are both provided with a first slider 5 and a second slider 10, and the first slider 5 is connected to the universal self-locking wheel 7 through the mounting block 6, the bottom end of the first lead screw 3 is connected to the output end of the motor 8, and the motor 8 is installed inside the pad 2;
[0025] In a further embodiment, the first lead screw 3 is connected to the second lead screw 4 via a belt transmission structure 9 , and guide rods 17 are provided on the front sides of the first lead screw 3 and the second lead screw 4 .
[0026] In a further embodiment, the mounting block 6 is slidably connected to the inner side of the pad 2 , and two sets of universal self-locking wheels 7 are symmetrically mounted on the bottom of the mounting block 6 .
[0027] The protective cover 11 is arranged above the oil coating tank 1 , and the bottom of the protective cover 11 is connected to the limiting roller 13 through the extension plate 12 , and the limiting roller 13 is arranged above the traction mechanism 14 , and the bottom of the protective cover 11 is connected to a control panel 16 .
[0028] In a further embodiment, two groups of extension plates 12 and limiting rollers 13 are provided, and the extension plates 12 are slidably connected to the inside of the oil coating box 1, and the limiting rollers 13 are respectively arranged above the first electric traction roller 1401 and the second electric traction roller 1403.
[0029] In a further embodiment, the guide rod 17 and the second slider 10 are both connected with a lifting frame 18 , and the lifting frame 18 is disposed below the protective cover 11 , and the lifting frames 18 are fixedly connected to each other.
[0030] Specifically, in actual work, first use the universal self-locking wheel 7 to move the device to the working area, then connect the power supply operation control panel 16 to start the device, and the motor 8 drives the first screw 3 and the second screw 4 to rotate in the same direction with the cooperation of the belt transmission structure 9, so that the first slider 5 and the second slider 10 move up along the first screw 3 and the second screw 4 respectively, so that the universal self-locking wheel 7 is away from the ground, and at the same time, during the upward movement of the second slider 10, the lifting frame 18 will be pushed to lift the protective cover 11 upward away from the oil coating box 1. At the same time, the staff can adjust the position of the protective cover 11, that is, the limiting roller 13, according to the diameter of the electromagnetic wire, and then place one end of the electromagnetic wire between the traction mechanism 14 and the limiting roller 13 through the wire groove 15 on one side, so that the electromagnetic wire can be moved under the traction action of the traction mechanism 14. Contact with oil, thereby ensuring that the oil is fully in contact with the electromagnetic wire.
[0031] Embodiment 2
[0032] This embodiment is a further description of the above embodiment. It should be understood that this embodiment includes all the aforementioned technical features and is further described in detail.
[0033] like Figure 1 As shown, in a further embodiment, the traction mechanism 14 includes a first electric traction roller 1401, a conveying roller 1402 and a second electric traction roller 1403, and the conveying roller 1402 is installed inside the oil coating box 1, and the first electric traction roller 1401 and the second electric traction roller 1403 are respectively arranged on both sides of the conveying roller 1402.
[0034] In a further embodiment, the installation height of the first electric traction roller 1401 and the second electric traction roller 1403 inside the oil coating box 1 is higher than the installation height of the conveying roller 1402 inside the oil coating box 1, and two groups of conveying rollers 1402 are provided.
[0035] In a further embodiment, the first electric traction roller 1401 and the second electric traction roller 1403 are arranged on the inner side of the wire groove 15, and the wire groove 15 is symmetrically installed on the opposite side surfaces of the oil coating box 1.
[0036] Specifically, the electromagnetic wire passes over the top of the first electric traction roller 1401, under the conveying roller 1402 and over the top of the second electric traction roller 1403 in sequence, and moves from left to right driven by the first electric traction roller 1401 and the second electric traction roller 1403. The electromagnetic wire comes into contact with oil when moving to the bottom of the conveying roller 1402. After coming into contact with the oil, the electromagnetic wire moves tilted to the right and upward under the rotation drive of the second electric traction roller 1403 and the limiting roller 13. The movement of the tilt angle allows excess oil on the electromagnetic wire to drip autonomously into the oil coating tank 1 under the action of gravity. When the electromagnetic wire contacts the limiting roller 13, the limiting roller 13 can scrape off excess oil to prevent the oil from dripping to the outside and causing waste.
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An oiling device for producing electromagnetic wires, comprising an oiling tank (1) and a protective cover (11), characterized in that: The oil coating box (1) is arranged on the backing plate (2), and a first lead screw (3) and a second lead screw (4) are respectively arranged on both sides of the oil coating box (1), a first slider (5) and a second slider (10) are both arranged on the first lead screw (3) and the second lead screw (4), and the first slider (5) is connected to the universal self-locking wheel (7) through the mounting block (6), the bottom end of the first lead screw (3) is connected to the output end of the motor (8), and the motor (8) is installed inside the backing plate (2); The protective cover (11) is arranged above the oil coating tank (1), and the bottom of the protective cover (11) is connected to a limiting roller (13) through an extension plate (12), and the limiting roller (13) is arranged above the traction mechanism (14), and the bottom of the protective cover (11) is connected to a control panel (16).
2. The oil coating device for electromagnetic wire production according to claim 1, characterized in that: The first lead screw (3) is connected to the second lead screw (4) via a belt transmission structure (9), and guide rods (17) are provided on the front sides of the first lead screw (3) and the second lead screw (4).
3. The oil coating device for electromagnetic wire production according to claim 1, characterized in that: The mounting block (6) is slidably connected to the inner side of the pad (2), and two sets of universal self-locking wheels (7) are symmetrically mounted on the bottom of the mounting block (6).
4. The oil coating device for electromagnetic wire production according to claim 1, characterized in that: The traction mechanism (14) comprises a first electric traction roller (1401), a conveying roller (1402) and a second electric traction roller (1403), and the conveying roller (1402) is installed inside the oil coating box (1), and the first electric traction roller (1401) and the second electric traction roller (1403) are respectively arranged on both sides of the conveying roller (1402).
5. The oil coating device for electromagnetic wire production according to claim 4, characterized in that: The installation height of the first electric traction roller (1401) and the second electric traction roller (1403) inside the oil coating box (1) is higher than the installation height of the conveying roller (1402) inside the oil coating box (1), and two groups of conveying rollers (1402) are provided.
6. The oil coating device for producing electromagnetic wire according to claim 4, characterized in that: The first electric traction roller (1401) and the second electric traction roller (1403) are arranged on the inner side of the wire groove (15), and the wire groove (15) is symmetrically installed on the two opposite sides of the oil coating box (1).
7. The oil coating device for magnet wire production according to claim 1, characterized in that: The extension plates (12) and the limiting rollers (13) are each provided in two groups, and the extension plates (12) are slidably connected to the inside of the oil coating box (1), while the limiting rollers (13) are respectively arranged above the first electric traction roller (1401) and the second electric traction roller (1403).
8. The oil coating device for electromagnetic wire production according to claim 2, characterized in that: The guide rod (17) and the second sliding block (10) are both connected with a lifting frame (18), and the lifting frame (18) is arranged below the protective cover (11), and the lifting frames (18) are fixedly connected.
Citation Information
Patent Citations
Special oiling device for electromagnetic wire
CN217911216U