Detection device for bending deformation of wood plate

By designing an automated detection device for wooden boards, laser detection technology and transmission components are used to realize automatic inspection of boards, the problems of low manual detection efficiency and low accuracy in the prior art are solved, and the detection accuracy and efficiency are improved.

CN222625428UActive Publication Date: 2025-03-18GUANGDONG BAODAO HOME TECH CO LTD
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Patent Information

Application Number
CN202421100059.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-03-18
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing wooden board bending inspection mainly relies on artificial visual inspection, resulting in low detection efficiency, difficult to quantify results, and is affected by subjective factors of workers, so the detection accuracy is not high.

Method used

A detection device including transmission components and detection components is designed to automatically send and inspect the plates through the conveyor belt and the rotating hub, and the laser emission module and the laser receiving module are used to detect the bending degree of the plates, so as to realize automated and quantitative detection.

Benefits of technology

It improves detection accuracy and efficiency, reduces labor costs, realizes the automated process of plate bending detection, and ensures the stability and accuracy of the detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a detection device for bending deformation of a wood plate, which belongs to the technical field of plate bending detection and adopts the technical scheme that the detection device comprises a workbench, a transmission assembly is arranged on the workbench and comprises a conveying belt and two groups of rotating hubs, and four groups of mounting holes are formed in the workbench; the two ends of the two sets of rotating hubs are rotatably arranged in the four sets of mounting holes in a penetrating mode respectively, the two sets of rotating hubs are sleeved with the conveying belt, the top of the workbench is provided with a detection assembly, the detection assembly comprises a laser emitting module and a laser receiving module, and the laser emitting module and the laser receiving module are arranged above the workbench; through the arrangement of the detection assembly, a detection area is arranged on the conveying belt, when the plate passes through the detection area through the conveying belt, the bending degree of the plate can be detected through the laser emitting module and the laser receiving module, the problem that manual visual inspection is mainly adopted in traditional plate bending detection is solved, and the detection precision and efficiency are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of plate bending detection, and more specifically, particularly relates to a detection device for bending deformation of wooden plates. Background Art

[0002] During processing, transportation or storage, wooden panels may bend and deform due to various factors, which will have a negative impact on their quality and performance. Once the bending deformation exceeds the product standard, it is necessary to conduct inspection to determine whether reprocessing is required.

[0003] The existing bending detection of wooden panels mainly adopts manual visual inspection, that is, workers observe whether the panels are bent by naked eyes, and judge whether the bending degree meets the standard based on experience; this detection method is simple to operate, but the detection efficiency is low, and the detection results are difficult to quantify. At the same time, it is affected by the human factors of workers' subjective vision and physical conditions, resulting in inaccurate detection results. Utility Model Content

[0004] In order to solve the above-mentioned technical problems, the utility model provides a device for detecting the bending deformation of wooden panels, so as to solve the technical problem in the prior art that traditional bending detection of wooden panels mainly adopts manual visual inspection, judges whether the degree of bending meets the standard based on experience, and is interfered by human factors such as workers' subjective vision and physical conditions, resulting in the detection results being affected.

[0005] The purpose and effect of the detection device for bending deformation of wooden panels of the utility model are achieved by the following specific technical means:

[0006] A device for detecting bending deformation of wooden panels comprises a workbench, on which a transmission component is arranged, the transmission component comprising a conveyor belt and two groups of rotating hubs, four groups of mounting holes are opened on the workbench, two ends of the two groups of rotating hubs are rotatably inserted into the four groups of mounting holes, the conveyor belt is sleeved on the two groups of rotating hubs, a detection component is arranged on the top of the workbench, the detection component comprises a laser emitting module and a laser receiving module, and the laser emitting module and the laser receiving module are arranged above the workbench.

[0007] In a preferred embodiment, the detection assembly further includes a screw slide, one side of the workbench is fixedly connected to a first mounting member via a plurality of sets of screws, and the screw slide is disposed on the top of the first mounting member.

[0008] In a preferred embodiment, a second mounting member is provided on the other side of the workbench, a slide rail is provided on the top of the second mounting member, one end of the gantry is slidably connected to the slide rail, and the other end is connected to the screw slide sleeve.

[0009] In a preferred embodiment, installation slots are provided on both sides of the gantry, wherein one group of the installation slots is provided with the laser emitting module that can be adjusted up and down, and the other group of the installation slots is provided with the laser receiving module correspondingly on one side close to the laser emitting module.

[0010] In a preferred embodiment, a drive motor is provided on one side of the screw slide.

[0011] In a preferred embodiment, the transmission assembly further includes a transmission motor, the transmission motor is arranged on the workbench, and the main shaft of the transmission motor is connected to one group of the rotating hubs via a synchronous wheel mechanism.

[0012] In a preferred embodiment, a support plate is provided on the workbench, and a plurality of groups of fixing members are connected to the bottom of the support plate, and the plurality of groups of fixing members are fixedly connected to the workbench by screws.

[0013] In a preferred embodiment, the top of the support plate is in contact with the conveyor belt.

[0014] In a preferred embodiment, a cylinder is provided on one side of the workbench, and a push plate is provided on the pneumatic rod of the cylinder.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. Through the setting of the detection component, when using the detection device, a detection area will be set on the conveyor belt. When the plate passes through the detection area on the conveyor belt, the bending degree of the plate can be detected by the laser emitting module and the laser receiving module; if the plate is not bent, the emitted laser will be directly received by the laser receiving module, but if the plate is bent, its protruding part will block part or all of the laser, so that the laser receiving module cannot or can only receive part of the laser. In this way, the plate can be regarded as unqualified. Compared with the traditional reliance on manual visual inspection, this detection method realizes automation and quantitative detection, and improves detection accuracy and efficiency.

[0017] 2. Through the setting of the transport component, when using the detection device, the automatic inspection of the plate is realized, and the plate is sent to the detection area through the conveyor belt and the rotating hub, which improves the detection efficiency. Compared with the traditional manual inspection, it realizes the automatic detection process and saves labor costs. Through the setting of the support plate, the fixed posture of the plate during the detection process can be guaranteed to prevent the detection results from being affected by factors such as vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1This is a schematic structural diagram of a device for detecting bending deformation of a wooden board according to the utility model;

[0019] Figure 2 This is an exploded view of a device for detecting bending deformation of a wooden board according to the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the transport component after assembly in a device for detecting bending deformation of a wooden board according to the utility model;

[0021] Figure 4 for Figure 3 Schematic diagram of the structure after splitting;

[0022] Figure 5 This is a schematic structural diagram of the assembled detection components in a detection device for detecting bending deformation of a wooden board according to the utility model;

[0023] Figure 6 for Figure 5 Schematic diagram of the structure after decomposition.

[0024] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0025] 11. Workbench; 12. Mounting hole; 13. Support plate; 14. Fixing piece; 15. Cylinder; 16. Push plate; 21. Conveyor belt; 22. Rotating hub; 23. Transmission motor; 24. Synchronous wheel mechanism; 31. Laser emitting module; 32. Laser receiving module; 33. Screw slide; 34. First mounting piece; 35. Second mounting piece; 36. Slide rail; 37. Gantry; 38. Mounting slot; 39. Driving motor. DETAILED DESCRIPTION

[0026] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0027] Example:

[0028] As attached Figure 1 To Attachment Figure 6 As shown:

[0029] The utility model provides a detection device for bending deformation of wooden panels, including a workbench 11, the workbench 11 is set up as the basis of the device, four groups of mounting holes 12 are opened on the workbench 11, a transmission component is arranged on the workbench 11, the transmission component includes a conveyor belt 21 and two groups of rotating hubs 22, the two ends of the two groups of rotating hubs 22 are rotatably arranged in the four groups of mounting holes 12, the conveyor belt 21 is arranged on the two groups of rotating hubs 22, a detection component is arranged on the top of the workbench 11, and the detection component includes a laser emitting module 31 and a laser receiving module 32, the laser emitting module 31 can emit laser, and the laser receiving module 32 can emit laser. Module 32 is located opposite to the laser emitting module 31 and is used to receive the laser emitted by the laser emitting module 31. Only when the plate to be inspected has not been bent or deformed, the emitted laser can be directly received by the laser receiving module 32. If the plate is bent, it will block part or all of the laser, thereby affecting the laser receiving module 32 from receiving the laser. By detecting the size of the received laser, it is possible to determine whether the plate is bent and the degree of bending. The laser emitting module 31 can use the KY-008 laser emitting module of the Loga brand, and the laser receiving module 32 can use the Mbitrobot laser head sensor module.

[0030] Please refer to Figure 2 , Figure 5 and Figure 6 As shown, the detection component also includes a screw slide 33. A first mounting member 34 is fixedly connected to one side of the workbench 11 by multiple sets of screws. The screw slide 33 is installed on the top of the first mounting member 34. A driving motor 39 is provided at one end of the screw slide 33. The driving motor 39 provides power for the screw slide 33, so that the movement of the shaft sleeve of the screw slide 33 can be realized, which provides the detection component with the function of adjusting the detection position.

[0031] Please refer to Figure 5 and Figure 6 As shown, a second mounting member 35 is provided on the other side of the workbench 11, and a slide rail 36 is provided on the top of the second mounting member 35. One end of the gantry 37 is connected to the slide rail 36 and can slide smoothly on the guide rail of the slide rail 36; and the other end of the gantry 37 is connected to the shaft sleeve on the screw slide 33. Through this connection relationship, when the drive motor 39 is started to drive the shaft sleeve of the screw slide 33 to move, the gantry 37 can be driven to slide synchronously in the slide rail 36 on the top of the second mounting member 35, which ensures the fine-tuning of the detection area with the size of the panel, and at the same time maintains the stable posture of the panel during the detection process, and will not affect the accuracy of the detection result due to position changes.

[0032] Please refer to Figure 6As shown, both sides of the gantry 37 are provided with mounting slots 38, one group of which is provided with a laser emitting module 31 which can be adjusted up and down, and the other group of which is provided with a laser receiving module 32 on the side close to the laser emitting module 31. Through this arrangement, the detection component can form a detection area on the conveyor belt 21. When the plate passes through this detection area, the laser emitting module 31 will emit a laser to the plate. If the plate is not bent, the laser will be directly received by the laser receiving module 32 on the opposite side; however, if the plate bends while passing through the detection area, its raised part will partially or completely block the laser, so that the laser receiving module 32 cannot or can only partially receive the laser. By judging whether the bending degree of the plate exceeds the standard based on the received laser, it can be judged whether it is qualified or not, which solves the problem that the traditional plate bending detection mainly adopts manual visual inspection, can realize quantitative detection, and improve detection accuracy and efficiency.

[0033] Please refer to Figure 3 and Figure 4 As shown, the transmission component also includes a transmission motor 23. The transmission motor 23 is installed on the workbench 11, and its main shaft is directly connected to one of the rotating hubs 22 through a synchronous wheel mechanism 24. In this way, when the transmission motor 23 is started, it will drive the rotating hub 22 to rotate through the synchronous wheel mechanism 24. Conveyor belts 21 are arranged on both sides of the rotating hub 22, and the conveyor belts 21 are driven by the rotating hub 22 to start running; this realizes the function that the plate can be automatically inspected through the conveyor belt 21. The conveyor belt 21 sends the plate from one end of the workbench 11. Through the drive of the rotating hub 22, the plate will be transported on the conveyor belt 21, and finally enter the detection area set under the gantry 37. Compared with the traditional method of relying on manual inspection one by one, it realizes an automated inspection process and saves labor costs.

[0034] Please refer to Figure 2 , Figure 3 and Figure 4 As shown, a support plate 13 is provided on the workbench 11, and multiple groups of fixing members 14 are connected to the bottom of the support plate 13. Each group of fixing members 14 is fixedly connected to the workbench 11 by screws, which ensures that the support plate 13 can maintain a stable and non-displaced state on the surface of the workbench 11, and the top of the support plate 13 is in contact with the conveyor belt 21; through this arrangement, the plate can be supported by the support plate 13 during the conveying process, preventing the plate from moving or tilting on the conveyor belt 21 due to external factors such as vibration, thereby affecting the detection results. The cooperation between the support plate 13 and the fixing members 14 ensures that the posture of the plate is stable during the conveying and detection process.

[0035] Please refer to Figure 2As shown, in order to classify defective products, a cylinder 15 is also provided on one side of the workbench 11, and a push plate 16 is fixed on the pneumatic rod of the cylinder 15; when the plate is defective, the cylinder 15 is started, and as the gas in the cylinder 15 drives, the pneumatic rod will extend outward, and at the same time drive the push plate 16 fixed thereon to move; at this time, the push plate 16 will touch the defective plate transported on the conveyor belt 21, and push it out of the main transport channel of the conveyor belt 21, and the push plate 16 pushes the defective plate to move to one side of the workbench 11, thereby realizing the classification and exclusion of the defective plate.

[0036] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A device for detecting bending deformation of wooden panels, characterized in that: The invention comprises a workbench (11), wherein a transmission component is arranged on the workbench (11), wherein the transmission component comprises a conveyor belt (21) and two groups of rotating hubs (22), wherein four groups of mounting holes (12) are opened on the workbench (11), wherein two ends of the two groups of rotating hubs (22) are rotatably inserted into the four groups of mounting holes (12), wherein the conveyor belt (21) is sleeved on the two groups of rotating hubs (22), wherein a detection component is arranged on the top of the workbench (11), wherein the detection component comprises a laser emitting module (31) and a laser receiving module (32), wherein the workbench (11) The laser emitting module (31) and the laser receiving module (32) are arranged on the top; the detection component also includes a screw slide (33); one side of the workbench (11) is fixedly connected to a first mounting member (34) by multiple sets of screws, and the screw slide (33) is arranged on the top of the first mounting member (34); the other side of the workbench (11) is provided with a second mounting member (35), and the top of the second mounting member (35) is provided with a slide rail (36); one end of the gantry (37) is slidably connected to the slide rail (36), and the other end is connected to the shaft sleeve of the screw slide (33).

2. A device for detecting bending deformation of a wooden board as claimed in claim 1, characterized in that: Both sides of the gantry (37) are provided with mounting slots (38), one group of the mounting slots (38) being provided with the laser emitting module (31) which can be adjusted up and down, and the other group of the mounting slots (38) being provided with the laser receiving module (32) on a side close to the laser emitting module (31).

3. A device for detecting bending deformation of a wooden board as claimed in claim 2, characterized in that: A driving motor (39) is provided on one side of the screw slide (33).

4. A device for detecting bending deformation of a wooden board as claimed in claim 1, characterized in that: The transmission component also includes a transmission motor (23). The transmission motor (23) is arranged on the workbench (11). The main shaft of the transmission motor (23) is connected to one group of the rotating hubs (22) via a synchronous wheel mechanism (24).

5. A device for detecting bending deformation of a wooden board as claimed in claim 1, characterized in that: A support plate (13) is provided on the workbench (11), and a plurality of groups of fixing members (14) are connected to the bottom of the support plate (13), and the plurality of groups of fixing members (14) are fixedly connected to the workbench (11) by means of screws.

6. A device for detecting bending deformation of a wooden board as claimed in claim 5, characterized in that: The top of the support plate (13) is in contact with the conveyor belt (21).

7. A device for detecting bending deformation of a wooden board as claimed in claim 1, characterized in that: A cylinder (15) is arranged on one side of the workbench (11), and a push plate (16) is arranged on the pneumatic rod of the cylinder (15).