Safety isolation device for preventing misoperation
By designing a safety isolation device including foot pedals, press rods, solenoid sets and cylinders, the misoperational injury caused by the lack of safety isolation of existing punching machine equipment is solved, and higher operating safety and personal protection effect are achieved.
Patent Information
- Application Number
- CN202420460598.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-11
AI Technical Summary
The existing punching machine equipment lacks safety isolation devices, which makes it easy to cause harm to people during work.
A safety isolation device is designed to prevent misoperation, including punching presses, stamping molds, workpiece placement platforms, guide columns, foot pedals, elastic parts, solenoid groups, limit plates and cylinders. By setting the dual operating requirements of the foot pedal and the press rod, combined with the limiting mechanism of the solenoid and cylinder, it is ensured that the punch can be started only when the operator's limbs are involved, and preventing misstarting.
It effectively prevents the punching machine from causing harm to people during work and improves operating safety. At the same time, through the cooperation of temperature sensors and alarms, it prevents the situation of using other objects to press the pressure rod, further ensuring personal safety.
Smart Images
Figure CN222626017U_ABST
Abstract
Description
Technical Field
[0001] The utility model provides a safety isolation device for preventing misoperation and relates to the technical field of punch press equipment. Background Art
[0002] A punch press is a stamping press. Stamping production is mainly for sheet metal. Through the mold, it can make blanking, punching, forming, drawing, trimming, fine blanking, shaping, riveting and extrusion, etc., and is widely used in various fields.
[0003] When the punch press is in operation, the corresponding workpiece is produced by punching down the sheet parts. However, the existing punch press lacks the corresponding safety isolation device. When the punch press is pressing down, if a person puts his hand under the punching die, it is easy to cause injury to the person and endanger personal safety.
[0004] Therefore, it is necessary to provide a safety isolation device to prevent misoperation and prevent the punch press from causing harm to people during operation. Utility Model Content
[0005] In order to overcome the disadvantage that the existing punching machine lacks a corresponding safety isolation device and is easy to cause harm to people when the punching machine is working, the utility model provides a safety isolation device to prevent misoperation, thereby preventing the punching machine from causing harm to people when working.
[0006] In order to achieve the above-mentioned purpose, the embodiment of the utility model provides the following technical solutions: a safety isolation device for preventing misoperation includes a punch press and a stamping die, a workpiece placement platform is provided on the punch press, a stamping die is slidably provided on the punch press, the stamping die is located directly above the workpiece placement platform, and also includes a plurality of guide columns fixedly connected on both sides of the punch press, a foot pedal is slidably provided on the guide columns on the same side, a first elastic member is wound around the guide columns, a limit plate is installed on both sides of the punch press, a first electromagnet group is commonly installed on the foot pedal and the limit plate, the first electromagnet group is electrically connected to the stamping die, a pressure rod is slidably provided on both sides of the punch press, a second elastic member is commonly fixedly connected between the pressure rod and the punch press, a second electromagnet group is commonly installed between the pressure rod and the punch press, and the second electromagnet group is electrically connected to the stamping die.
[0007] As a preferred technical solution of the utility model, the first electromagnet group, the second electromagnet group and the stamping die are connected in series.
[0008] As a preferred technical solution of the utility model, it also includes a double-axis cylinder installed on the punch press, and the push rods on both sides of the double-axis cylinder are installed with limit frames for limiting the stamping die.
[0009] As a preferred technical solution of the utility model, it also includes a temperature sensor embedded in the two pressure rods, the temperature sensor is electrically connected to the first electromagnet group, two alarms are installed on the punch press, and the two temperature sensors are electrically connected to the two alarms respectively.
[0010] As a preferred technical solution of the utility model, it also includes a support frame installed together on the two limit plates, a bidirectional screw is rotatably arranged on the support frame, and L-shaped blocks are slidably arranged on the two limit plates, and the two L-shaped blocks are threadedly connected to the bidirectional screw.
[0011] As a preferred technical solution of the utility model, an isolation cover is slidably provided on the workpiece placement platform of the punch press.
[0012] As a preferred technical solution of the utility model, a protective shell is slidably arranged on the punch press, and the protective shell is jointly sleeved on the outside of the two pressure rods.
[0013] As a preferred technical solution of the utility model, a telescopic sleeve is commonly provided between the foot pedal and the limit plate, and the telescopic sleeve is provided outside the second electromagnet group.
[0014] Compared with the prior art, the safety isolation device provided by the embodiment of the utility model has the following advantages: 1. By stepping on the two foot pedals at the same time to make the second electromagnet group contact, it is also necessary to use both hands to press the two pressure rods downward to make the first electromagnet group contact, so that the punch press circuit is connected and opened to punch the plate. The worker's limbs are all used to operate the punch press to avoid accidental start-up of the punch press and cause harm to people.
[0015] 2. Control the double-axis cylinder to push the limit frames on both sides to move, so that the limit frames on both sides can limit the stamping die or work out of the limit to prevent the punch press from accidentally starting and causing the stamping die to be pressed down, causing harm to people.
[0016] 3. When the pressure rod is pressed down and the first electromagnet group is in contact with each other to be energized, and the temperature sensor on the pressure rod does not detect the human body temperature, the temperature sensor will control the alarm to sound an alarm to prevent the staff from being lazy and using other objects to press the pressure rod, thereby avoiding being injured by the stamping die and ensuring personal safety.
[0017] 4. By rotating the bidirectional screw on the support frame, the bidirectional screw drives the two L-shaped blocks to slide on the limit plate, so that the L-shaped blocks limit and support the foot pedal, so as to prevent the foot pedal from being too heavy when the punch press is not in use, causing the first elastic member to be in a load-bearing compression state for a long time, causing the first elastic member to lose its elasticity, and at the same time, it can prevent misoperation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1This is a schematic diagram of the safety isolation device for preventing misoperation of the utility model.
[0019] Figure 2 It is a schematic diagram of the punch press, foot pedal and limit plate of the utility model.
[0020] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle.
[0021] Figure 4 For this utility model Figure 2 Enlarged view of point B in the middle.
[0022] Figure 5 This is a schematic diagram of the second electromagnet group and telescopic sleeve of the utility model.
[0023] Figure 6 It is a schematic diagram of the support frame, bidirectional screw rod and L-shaped block of the utility model.
[0024] Among them: 1-punch, 101-stamping die, 2-foot pedal, 201-limiting plate, 3-first elastic member, 301-guide column, 4-pressure rod, 5-second elastic member, 6-first electromagnet group, 7-second electromagnet group, 8-double-axis cylinder, 9-limiting frame, 10-temperature sensor, 11-alarm, 12-support frame, 13-bidirectional screw, 14-L-type block, 15-isolation cover, 16-protective shell, 17-telescopic sleeve. DETAILED DESCRIPTION
[0025] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments, but is not intended to limit the present invention.
[0026] Example 1: Safety isolation device to prevent misoperation, see Figure 1-Figure 5As shown, a punch press 1 and a stamping die 101 are included, a workpiece placement platform is provided on the punch press 1, a stamping die 101 is slidably provided on the punch press 1, the stamping die 101 slides longitudinally on the punch press 1, and the stamping die 101 is located directly above the workpiece placement platform. Six guide columns 301 are fixedly connected to both sides of the lower part of the punch press 1 by welding, and a foot pedal 2 is slidably provided on the guide columns 301 on the same side, and the foot pedal 2 slides up and down along the guide columns 301. A first elastic member 3 for pushing the foot pedal 2 to slide upward is wound around the guide columns 301, and a limit plate 201 is installed on both sides of the punch press 1 by welding, and the bottom of the foot pedal 2 and the limit plate 201 are fixedly connected to ... A first electromagnet group 6 is installed on the top of the positioning plate 201 by bolt connection, and the first electromagnet group 6 is electrically connected to the stamping die 101. Pressure rods 4 are slidably arranged on both sides of the punch press 1. A second elastic member 5 is fixedly connected between the pressure rod 4 and the punch press 1 by welding. The second elastic member 5 is used to push the pressure rod 4 to slide upward and reset. A second electromagnet group 7 is installed between the pressure rod 4 and the punch press 1 by bolt connection, and the second electromagnet group 7 is electrically connected to the stamping die 101. The first electromagnet group 6, the second electromagnet group 7 and the stamping die 101 are connected in series with each other. When one group of electromagnets is not in contact, the punch press 1 cannot be started to avoid accidental start.
[0027] When the punch press 1 needs to be used, the two foot pedals 2 need to be stepped on at the same time to make the foot pedals 2 slide downward along the guide column 301. At this time, the first elastic member 3 is compressed and deformed by force to make the second electromagnet group 7 contact. At the same time, the two pressure rods 4 need to be pressed with both hands to make the pressure rods 4 slide downward on the punch press 1. At this time, the second elastic member 5 is compressed and deformed by force to make the first electromagnet group 6 contact. At this time, the circuit of the punch press 1 is connected, and then the stamping die 101 slides downward to punch the sheet. At this time, all four limbs of the staff are used to operate the punch press 1, and the stamping die 101 is not easy to cause harm to the staff.
[0028] Example 2: Based on Example 1, refer to Figure 2 As shown, it also includes a double-axis cylinder 8 installed on the upper front side of the punch press 1 by bolt connection, and the push rods on both sides of the double-axis cylinder 8 are installed with limit frames 9 for limiting the stamping die 101 by bolt connection.
[0029] When it is necessary to start the punch press 1 and use the stamping die 101, first start the double-axis cylinder 8 to push the limit frames 9 on both sides to move away from each other, so that the limit frames 9 on both sides are separated from the limit of the stamping die 101, and then start the punch press 1; when the punch press 1 is shut down, the double-axis cylinder 8 is controlled to drive the limit frames 9 on both sides to move toward each other, so that the two limit frames 9 limit the stamping die 101 to prevent the punch press 1 from being accidentally started and causing the stamping die 101 to be pressed down, causing harm to people.
[0030] See also Figure 6 As shown, it also includes a temperature sensor 10 embedded in the two pressure rods 4, the temperature sensor 10 is electrically connected to the first electromagnet group 6, and two alarms 11 are installed on the lower front side of the punch press 1 by bolt connection, and the two temperature sensors 10 are electrically connected to the two alarms 11 respectively.
[0031] When the staff is lazy and uses other objects instead of hands to press down the pressure rod 4, and makes the first electromagnet group 6 contact each other to be energized, the temperature sensor 10 on the pressure rod 4 cannot detect the human body temperature. The temperature sensor 10 sends a control signal to the alarm 11, causing the alarm 11 to emit a sharp alarm sound to alert other staff to prevent the staff from being injured by the stamping die 101 and ensure personal safety.
[0032] See also Figure 6 As shown, it also includes a support frame 12 installed together on the two limit plates 201 by bolt connection, and a bidirectional screw 13 is rotatably arranged on the support frame 12. L-shaped blocks 14 for limiting and supporting the limit plates 201 are slidably arranged on the two limit plates 201, and the two L-shaped blocks 14 are threadedly connected to the bidirectional screw 13.
[0033] When the punch press 1 needs to be used, the bidirectional screw 13 is first rotated on the support frame 12 so that the bidirectional screw 13 drives the two L-shaped blocks 14 to slide away from each other on the limit plate 201 for the first time, so that the two L-shaped blocks 14 are released from the limit on the foot pedal 2. When the punch press 1 is not in use, the bidirectional screw 13 is rotated in the opposite direction so that the two L-shaped blocks 14 limit and support the two foot pedals 2 to prevent the foot pedal 2 from being too heavy and causing the first elastic member 3 to be in a load-bearing compression state for a long time, causing the first elastic member 3 to lose its elasticity, and at the same time preventing misoperation.
[0034] See also Figure 1 , Figure 5 and Figure 6 As shown, an isolation cover 15 is slidably provided on the workpiece placement platform of the punch press 1, and a protective shell 16 is slidably provided on the punch press 1. The protective shell 16 is jointly sleeved on the outside of the two pressure rods 4. A telescopic sleeve 17 is jointly provided between the foot pedal 2 and the limit plate 201 by riveting, and the telescopic sleeve 17 is sleeved on the outside of the second electromagnet group 7. The isolation cover 15 can protect the stamping die 101 and prevent the punch press 1 and the stamping die 101 from being damaged by collision. The protective shell 16 is used to protect the first electromagnet group 6 and the temperature sensor 10 from damage. The telescopic sleeve 17 is compressed and stretched as the foot pedal 2 slides up and down, and is used to protect the second electromagnet group 7 and prevent dust.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A safety isolation device for preventing misoperation, comprising a punching machine (1) and a punching die (101), wherein a workpiece placement platform is provided on the punching machine (1), and a punching die (101) is slidably provided on the punching machine (1), and the punching die (101) is located directly above the workpiece placement platform, and is characterized in that: The punch press (1) also includes a plurality of guide posts (301) fixedly connected on both sides of the punch press (1), a foot pedal (2) being slidably arranged on the guide posts (301) on the same side, a first elastic member (3) being wound around the guide posts (301), a limit plate (201) being installed on both sides of the punch press (1), a first electromagnet group (6) being installed on the foot pedal (2) and the limit plate (201), the first electromagnet group (6) being electrically connected to a punching die (101), a pressing rod (4) being slidably arranged on both sides of the punch press (1), a second elastic member (5) being fixedly connected between the pressing rod (4) and the punch press (1), a second electromagnet group (7) being installed between the pressing rod (4) and the punch press (1), the second electromagnet group (7) being electrically connected to the punching die (101).
2. The safety isolation device for preventing misoperation according to claim 1, characterized in that: The first electromagnet group (6), the second electromagnet group (7) and the stamping die (101) are connected in series.
3. The safety isolation device for preventing misoperation according to claim 1, characterized in that: It also includes a double-axis cylinder (8) installed on the punching machine (1), and the push rods on both sides of the double-axis cylinder (8) are installed with limit frames (9) for limiting the position of the punching die (101).
4. The safety isolation device for preventing misoperation according to claim 1, characterized in that: It also includes a temperature sensor (10) embedded in the two pressure rods (4), the temperature sensor (10) being electrically connected to the first electromagnet group (6), and two alarms (11) being installed on the punching machine (1), the two temperature sensors (10) being electrically connected to the two alarms (11) respectively.
5. The safety isolation device for preventing misoperation according to claim 1, characterized in that: It also includes a support frame (12) installed on the two limit plates (201), a bidirectional screw (13) being rotatably arranged on the support frame (12), and L-shaped clamping blocks (14) being slidably arranged on the two limit plates (201), and the two L-shaped clamping blocks (14) being threadedly connected to the bidirectional screw (13).
6. The safety isolation device for preventing misoperation according to claim 1, characterized in that: An isolation cover (15) is slidably arranged on the workpiece placement platform of the punching machine (1).
7. The safety isolation device for preventing misoperation according to claim 1, characterized in that: A protective shell (16) is slidably arranged on the punching machine (1), and the protective shell (16) is sleeved on the outside of the two pressing rods (4).
8. The safety isolation device for preventing misoperation according to claim 1, characterized in that: A telescopic sleeve (17) is provided between the foot pedal (2) and the limiting plate (201), and the telescopic sleeve (17) is sleeved outside the second electromagnet group (7).