Wear-resistant casting machining and positioning device

By designing a wear-resistant casting processing and positioning device including a placement plate, a sliding groove, a positioning mechanism and a locking mechanism, the problem of the inability to stabilize the positioning of castings of different shapes in the prior art is solved, and the precision, firm fixation position and stability of the castings are achieved, and the processing quality and use flexibility are improved.

CN222627517UActive Publication Date: 2025-03-18YANTAI ZHENGHENG MASCH CASTING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421305870.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing wear-resistant casting processing and positioning devices cannot stably position castings with different shapes, which affects the work efficiency of processing personnel. The positioning method occupies the space above the casting, making it difficult to ensure the center positioning of the castings, resulting in machining accuracy and quality problems.

Method used

A wear-resistant casting processing positioning device including a placement plate, a sliding groove, a positioning mechanism and a locking mechanism is designed. Through the combination of sliding grooves and positioning mechanism, the casting is ensured to be located in the center of the placement plate for precise positioning; the locking mechanism prevents the positioning mechanism from being loose and improves positioning stability.

Benefits of technology

The device can ensure the accurate and secure position of the castings, improve processing accuracy and quality; the design of the locking mechanism greatly improves the stability of the positioning mechanism; the arrangement of bolts and push plates enables the device to adapt to special-shaped castings, improving the flexibility and adaptability of use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222627517U_ABST
    Figure CN222627517U_ABST
Patent Text Reader

Abstract

The utility model discloses a wear-resistant casting processing positioning device, which relates to the technical field of wear-resistant castings and comprises a placing plate, the left end and the right end of the placing plate are fixedly provided with assembly parts, four sliding grooves are uniformly distributed above the surface of the placing plate, and positioning mechanisms are arranged in the sliding grooves. And a locking mechanism is arranged in the middle of the lower portion of the surface of the containing plate, the positioning mechanism comprises a lead screw rotationally installed on the inner surface of the sliding groove, the surface of the lead screw is in threaded connection with a moving block, a clamping plate is fixedly installed at the upper end of the moving block, and the positioning mechanism further comprises a driven bevel gear fixedly arranged at the opposite end of the lead screw. Compared with an existing common wear-resistant casting machining and positioning device, the wear-resistant casting machining and positioning device has the advantages that it can be guaranteed that the casting is located in the center of the containing plate to be accurately and firmly positioned, the casting machining accuracy of a machined part in the casting machining process is greatly improved, and therefore the casting machining quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of wear-resistant castings, in particular to a wear-resistant casting processing positioning device. Background Art

[0002] A casting is a metal shaped object obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and then cooled and polished to obtain an object with a certain shape, size and performance. When the casting is polished and processed, it is necessary to use a positioning device to fix the casting to prevent the casting from shifting.

[0003] For example, the public document with application number 202020977653.6 discloses a wear-resistant casting processing positioning device, the utility model enables two racks to stably fix flat wear-resistant castings or wear-resistant castings with uneven shapes, thereby avoiding the uneven shapes of existing wear-resistant castings. Usually, the existing wear-resistant casting processing positioning devices are unable to stably position wear-resistant castings with uneven flatness, affecting the processing efficiency of the processing personnel. When processing the wear-resistant casting on the wear-resistant casting processing positioning device, the user needs to move the processing, which is time-consuming and labor-intensive, affecting the work efficiency of the processing personnel. However, the wear-resistant casting processing positioning device presses down the casting in the frame from above to position it, which will occupy a certain spatial position above the casting, thereby affecting the range of casting processing, and this positioning method is also difficult to ensure that the casting is centered, and there is a certain deviation in the positioning of the workpiece, which will affect the accuracy of the workpiece processing of the casting and affect the casting processing quality.

[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a wear-resistant casting processing positioning device is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a wear-resistant casting processing positioning device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wear-resistant casting processing positioning device, comprising a placement plate, with assembly parts fixedly provided on both ends of the placement plate, four sliding grooves evenly distributed above the surface of the placement plate, a positioning mechanism is provided inside the sliding groove, and a locking mechanism is provided in the middle below the surface of the placement plate.

[0007] Preferably, the positioning mechanism comprises a screw rod rotatably mounted on the inner surface of the sliding groove, a moving block is threadedly connected to the surface of the screw rod, and a clamping plate is fixedly mounted on the upper end of the moving block.

[0008] Preferably, the positioning mechanism further comprises a driven bevel gear fixedly arranged at one end opposite to the screw rod, a driving bevel gear is meshingly arranged below the surface of the driven bevel gear, and a handwheel rod is fixedly arranged at the bottom end of the driving bevel gear.

[0009] Preferably, the moving block slides in contact with the inner surface of the sliding groove, and the lower end of the handwheel rod rotates to penetrate the bottom of the placement plate.

[0010] Preferably, the locking mechanism includes positioning holes evenly distributed around the handwheel rod penetration position below the surface of the placement plate, a movable rod is slidably inserted in a certain position of the positioning holes, and the lower end of the movable rod slides through the handwheel rod.

[0011] Preferably, the locking mechanism also includes a fixing plate fixedly mounted above the surface of the movable rod, a spring fixedly mounted on the lower surface of the fixing plate, and the spring is sleeved on the outside of the movable rod, and the bottom end of the spring is fixedly connected to the surface above the handwheel rod.

[0012] Preferably, a bolt is threadedly connected through the middle of the surface of the clamping plate, and a push plate is fixedly provided at one end of the bolt close to the inner side of the clamping plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model can ensure that the casting is accurately and firmly positioned at the center of the placement plate through the arrangement of the sliding groove, the positioning mechanism, the screw rod, the moving block, the clamping plate, the driven bevel gear, the driving bevel gear and the handwheel rod, which greatly improves the accuracy of the processing of the casting by the processing part during the casting processing, thereby improving the quality of the casting processing;

[0015] 2. The utility model can lock the positioning mechanism through the arrangement of the locking mechanism, the positioning hole, the movable rod, the fixing plate and the spring, so as to prevent the positioning mechanism from rotating twice due to the influence of external force, thereby causing the positioning to become loose, and greatly improve the stability of the fixing of the positioning mechanism;

[0016] 3. The utility model provides bolts and push plates so that the entire positioning mechanism can effectively position and fix the casting in four directions even when facing special-shaped castings, greatly improving the flexibility and adaptability of the entire positioning device and extending its scope of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the placement plate portion of the utility model;

[0019] Figure 3This is a schematic diagram of the overall structure of the utility model when viewed from above;

[0020] Figure 4 For this utility model Figure 3 Enlarged structural diagram at A in the middle.

[0021] In the figure: 1. Placement plate; 2. Assembly part; 3. Slide groove; 4. Positioning mechanism; 401. Screw rod; 402. Moving block; 403. Clamp plate; 404. Driven bevel gear; 405. Active bevel gear; 406. Handwheel rod; 5. Locking mechanism; 501. Positioning hole; 502. Movable rod; 503. Fixed plate; 504. Spring; 6. Bolt; 7. Push plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1-Figure 2 As shown, a wear-resistant casting processing positioning device includes a placement plate 1, and assembly parts 2 are fixedly provided on both ends of the placement plate 1. Four sliding grooves 3 are evenly distributed above the surface of the placement plate 1, and a positioning mechanism 4 is provided inside the sliding groove 3. A locking mechanism 5 is provided in the middle below the surface of the placement plate 1.

[0024] By adopting the above technical solution, the positioning mechanism 4 is used to ensure that the casting is located at the center of the placement plate 1 for fixed positioning; at the same time, the locking mechanism 5 can fix the positioning mechanism 4 to prevent the positioning mechanism 4 from loosening.

[0025] Furthermore, the positioning mechanism 4 includes a screw rod 401 rotatably mounted on the inner surface of the sliding groove 3 , a moving block 402 is threadedly connected to the surface of the screw rod 401 , a clamping plate 403 is fixedly mounted on the upper end of the moving block 402 , and the moving block 402 slides against the inner surface of the sliding groove 3 .

[0026] By adopting the above technical solution, the screw rod 401 rotates, and under the limit of the moving block 402 by the sliding groove 3, the moving block 402 is pushed by the thread to drive the clamping plate 403 to move synchronously, so as to position and clamp the casting.

[0027] Furthermore, the positioning mechanism 4 also includes a driven bevel gear 404 fixedly arranged at one end opposite to the screw rod 401, and the same driving bevel gear 405 is meshedly arranged below the surface of the driven bevel gear 404. A handwheel rod 406 is fixedly arranged at the bottom end of the driving bevel gear 405, and the lower end of the handwheel rod 406 rotates to pass through the bottom of the placement plate 1.

[0028] By adopting the above technical solution, the handwheel rod 406 can drive the active bevel gear 405 to rotate, thereby synchronously driving the four driven bevel gears 404 to rotate synchronously, so that the four screw rods 401 maintain a consistent rotation rate, so that the moving distance and rate of the four moving blocks 402 can be the same, ensuring that the four clamping plates 403 simultaneously and synchronously clamp the four corners of the casting and push the casting to the center.

[0029] like Figure 2-Figure 4 As shown, the locking mechanism 5 includes positioning holes 501 evenly distributed around the handwheel rod 406 penetration position below the surface of the placement plate 1, and a movable rod 502 is slidably inserted in a certain hole position of the positioning holes 501, and the lower end of the movable rod 502 slides through the handwheel rod 406.

[0030] By adopting the above technical solution, the positioning hole 501 limits the movable rod 502, and the movable rod 502 passes through the handwheel rod 406, that is, when the movable rod 502 is inserted into the positioning hole 501, the handwheel rod 406 cannot rotate, and the handwheel rod 406 can rotate only when the positioning hole 501 is pulled out.

[0031] Furthermore, the locking mechanism 5 also includes a fixed plate 503 fixedly installed above the surface of the movable rod 502, a spring 504 fixedly installed on the lower surface of the fixed plate 503, and the spring 504 is sleeved on the outer side of the movable rod 502, and the bottom end of the spring 504 is fixedly connected to the surface of the handwheel rod 406.

[0032] By adopting the above technical solution, the diameter of the fixing plate 503 is larger than the hole through which the movable rod 502 passes through the handwheel rod 406, thereby preventing the movable rod 502 from being pulled too much and falling off;

[0033] The spring 504 provides an upward pushing force to the movable rod 502 through the fixing plate 503 , so that the movable rod 502 can be stably inserted into the positioning hole 501 .

[0034] Furthermore, a bolt 6 is threadedly connected through the middle of the surface of the clamping plate 403 , and a push plate 7 is fixedly provided at one end of the bolt 6 close to the inner side of the clamping plate 403 .

[0035] By adopting the above technical solution, the push plate 7 can be further extended by rotating the bolt 6, so that the clamping plate 403 can also position the special-shaped casting.

[0036] Working principle: When using the wear-resistant casting processing positioning device, first, the casting is roughly placed on the middle of the placement plate 1, and then the movable rod 502 is pulled downward to move out of the positioning hole 501. At this time, the handwheel rod 406 can be turned to rotate the active bevel gear 405, driving the four driven bevel gears 404 to rotate synchronously, so that the four screw rods 401 can rotate at the same frequency. Under the limitation of the sliding groove 3, the four moving blocks 402 drive the four clamping plates 403 to move synchronously and at the same speed toward the middle, so that the regular casting is centered and fixed, and for irregular special-shaped castings, the two most protruding sides of the casting are clamped by the clamping plates 4 03 After clamping, the clamping plate 403 cannot move. At this time, rotating the bolt 6 can push the push plate 7 to extend further inward, and further position the shorter sides of the casting, thereby ensuring that the special-shaped casting can also be effectively positioned and fixed. After the entire casting is fixed, loosen the movable rod 502, and under the elastic force of the spring 504, the movable rod 502 is pushed through the fixed plate 503 to insert into the nearest positioning hole 501, thereby fixing the handwheel rod 406, that is, fixing the entire positioning mechanism 4, and stably positioning and fixing the casting in the center. This is the working principle of the wear-resistant casting processing positioning device.

Claims

1. A wear-resistant casting processing positioning device, comprising a placement plate (1), characterized in that: Assembly parts (2) are fixedly provided at both left and right ends of the placement plate (1), four sliding grooves (3) are evenly distributed above the surface of the placement plate (1), a positioning mechanism (4) is provided inside the sliding groove (3), and a locking mechanism (5) is provided in the middle below the surface of the placement plate (1).

2. A wear-resistant casting processing positioning device according to claim 1, characterized in that: The positioning mechanism (4) comprises a screw rod (401) rotatably mounted on the inner surface of the sliding groove (3); a moving block (402) is threadedly connected to the surface of the screw rod (401); and a clamping plate (403) is fixedly mounted on the upper end of the moving block (402).

3. A wear-resistant casting processing positioning device according to claim 1, characterized in that: The positioning mechanism (4) further comprises a driven bevel gear (404) fixedly arranged at one end opposite to the screw rod (401), a driving bevel gear (405) being meshedly arranged below the surface of the driven bevel gear (404), and a hand wheel rod (406) being fixedly arranged at the bottom end of the driving bevel gear (405).

4. A wear-resistant casting processing positioning device according to claim 2, characterized in that: The moving block (402) slides in contact with the inner surface of the sliding groove (3), and the lower end of the handwheel rod (406) rotates to penetrate the bottom of the placement plate (1).

5. The wear-resistant casting processing positioning device according to claim 1, characterized in that: The locking mechanism (5) comprises positioning holes (501) uniformly distributed around the portion through which the hand wheel rod (406) passes below the surface of the placement plate (1), a movable rod (502) being slidably inserted in a certain hole of the positioning holes (501), and the lower end of the movable rod (502) slidably passes through the hand wheel rod (406).

6. The wear-resistant casting processing positioning device according to claim 1, characterized in that: The locking mechanism (5) further comprises a fixing plate (503) fixedly mounted above the surface of the movable rod (502), a spring (504) fixedly mounted on the lower surface of the fixing plate (503), and the spring (504) is sleeved on the outer side of the movable rod (502), and the bottom end of the spring (504) is fixedly connected to the surface of the hand wheel rod (406).

7. A wear-resistant casting processing positioning device according to claim 2, characterized in that: A bolt (6) is threadedly connected through the middle of the surface of the clamping plate (403), and a push plate (7) is fixedly arranged at one end of the bolt (6) close to the inner side of the clamping plate (403).

Citation Information

Patent Citations

  • Wear-resistant casting machining positioning device

    CN212330706U