Sponge pressing structure of sponge cutting machine

By designing the limiting mechanism and compression structure in the sponge cutting machine, the initial limiting and longitudinal extrusion of the sponge is solved, and the neatness and processing quality of the cutting opening are improved.

CN222627960UActive Publication Date: 2025-03-18张家港市明光纺织有限公司
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Patent Information

Application Number
CN202420856044.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-18
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing sponge cutting machine compression structure causes serious sponge deformation during the cutting process, uneven cutting openings, and the larger the thickness, the more uneven the cutting openings.

Method used

A sponge compression structure of a sponge cutting machine is designed, and the sponge is initially limited through a limiting mechanism, and the sponge is longitudinally extruded through a press plate until its deformation is minimal, and then cut with a blade.

Benefits of technology

It effectively avoids the deformation of the sponge due to blade contact during the cutting process, and improves the neatness of the cutting openings. Especially for sponges with larger thickness, the cutting openings are more neat and improves the processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sponge cutting, and particularly relates to a sponge pressing structure of a sponge cutting machine, which comprises a bottom plate, symmetrical sliding chutes are arranged on the upper side wall of the bottom plate, a position adjusting mechanism is arranged in the two sliding chutes, a support is fixedly arranged on the upper side wall of the bottom plate through the position adjusting mechanism, and a sponge pressing mechanism is arranged on the support. Limiting mechanisms are fixedly arranged at the two ends of the upper side wall of the bottom plate, sponge is arranged at the upper end of the bottom plate through the limiting mechanisms, first fixing plates are fixedly arranged at the two ends of the inner wall of the support correspondingly, and first electric push rods are fixedly arranged on the upper side walls of the first fixing plates. The sponge is longitudinally extruded through the pressing plate until the sponge is difficult to deform, the sponge is cut through downward movement of the blade, deformation caused by contact of the blade in the cutting process is effectively avoided, cutting is facilitated, and the uniformity of a cutting opening is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sponge cutting, in particular to a sponge pressing structure of a sponge cutting machine. Background Art

[0002] In our daily life, sponges are very common. They are porous materials with good water absorption and can be used to clean items. They are usually formed by mixing foaming resin, foaming aid and adhesive resin together. The foaming machine is a device for making sponges. The air is introduced into the foaming agent aqueous solution through the stirring action of the foaming machine to disperse it evenly, so that the liquid phase foaming agent and the introduced air in the gas phase have as large a contact surface as possible and react to form bubbles to form a sponge. In the process of sponge cutting, in order to prevent it from moving, it is often necessary to clamp the structure to limit it;

[0003] However, the existing compression structure still has the following technical problems when used:

[0004] Since the sponge material is relatively soft, it will deform greatly when squeezed. The current clamping structure often limits the sponge from the side. However, when cutting, as the cutting knife contacts the sponge, the sponge will be severely deformed, resulting in an uneven cut. Moreover, when processed under the limiting effect of the current clamping structure, the thicker the sponge, the more uneven the cut will be during the cutting process.

[0005] Therefore, a sponge pressing structure of a sponge cutting machine is proposed to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of the utility model is to provide a sponge pressing structure of a sponge cutting machine to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sponge pressing structure of a sponge cutting machine, comprising a bottom plate, an upper side wall of the bottom plate is provided with symmetrical slide grooves, a position adjustment mechanism is commonly arranged inside the two slide grooves, a bracket is fixedly arranged on the upper side wall of the bottom plate through the position adjustment mechanism, a limiting mechanism is fixedly arranged on both ends of the upper side wall of the bottom plate, a sponge is arranged on the upper end of the bottom plate through the limiting mechanism, a first fixing plate is fixedly arranged on both ends of the inner wall of the bracket, a first electric push rod is fixedly arranged on the upper side wall of the first fixing plate, and the lower ends of the two first electric push rods are A second fixing plate is fixedly arranged, and a pressure plate is fixedly arranged on one side where the two second fixing plates are close to each other, a cutting opening is opened on the side wall of the pressure plate, and support plates are fixedly arranged on both ends of the upper side wall of the pressure plate, limiting rods are longitudinally fixedly arranged inside the two support plates, and sliders are slidably arranged outside the two limiting rods, and second electric push rods are fixedly arranged on the upper side walls of the two support plates, and the lower ends of the two second electric push rods are fixedly connected to the upper side walls of the sliders, and a knife seat is fixedly arranged on one side where the two sliders are close to each other, and a blade is fixedly arranged on the lower side wall of the knife seat.

[0008] Preferably, the position adjustment mechanism includes a chassis, which is fixedly connected to the left side wall of the base plate, a motor is fixedly arranged inside the chassis, a transmission rod is fixedly arranged at the output end of the motor, the right end of the transmission rod is rotatably connected to the left side wall of the base plate, a rod wall of the transmission rod is sleeved with a symmetrical first pulley, the interiors of the two slide grooves are both provided with a screw rod for transverse rotation through a bearing, the left ends of the two screw rods extend to the interior of the chassis and are sleeved with a second pulley, the two first pulleys are rotatably connected to the two second pulleys through belts, the rod walls of the two screw rods are both threaded with adjustment blocks, and the lower side wall of the bracket is fixedly connected to the upper side walls of the two adjustment blocks.

[0009] Preferably, the upper side walls of the pressure plate are provided with strip openings at the front and rear ends of the cutting opening, rodless cylinders are fixedly installed inside the two strip openings, U-shaped blocks are fixedly installed on the upper side walls of the two rodless cylinders, third electric push rods are fixedly installed on the side walls of the two U-shaped blocks, and grinding blocks are fixedly installed on the ends close to the two third electric push rods.

[0010] Preferably, the side where the two grinding blocks are close to each other is set as a bevel, and the shape of the side where the two grinding blocks are close to each other is consistent with the shape of the side wall of the blade.

[0011] Preferably, the motor is a forward and reverse motor.

[0012] Preferably, the limiting mechanism includes two support blocks, both of which are fixedly connected to the upper side wall of the base plate, the side walls of the two support blocks are fixedly provided with a fourth electric push rod, and the ends of the two fourth electric push rods that are close to each other are fixedly provided with a clamping plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] After the sponge is initially limited by the limiting mechanism, the present application uses the pressure plate to longitudinally squeeze the sponge until it is difficult to deform, and cuts the sponge by moving the blade downward, effectively avoiding deformation caused by the contact of the blade during the cutting process, facilitating cutting, and increasing the neatness of the cutting edge. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 is a schematic diagram of the top view of the position adjustment mechanism;

[0017] Figure 3 is a schematic diagram of the side structure of the bracket;

[0018] Figure 4 It is a schematic diagram of the side structure of the U-shaped block, the third electric push rod and the grinding block;

[0019] Figure 5 It is a schematic diagram of the top view structure of the pressure plate.

[0020] In the figure: 1 bottom plate, 2 bracket, 3 sponge, 4 first fixed plate, 5 first electric push rod, 6 second fixed plate, 7 pressure plate, 8 support plate, 9 limit rod, 10 slider, 11 second electric push rod, 12 knife holder, 13 blade, 14 chassis, 15 motor, 16 transmission rod, 17 screw rod, 18 adjustment block, 19 rodless cylinder, 20 U-shaped block, 21 third electric push rod, 22 grinding block, 23 support block, 24 fourth electric push rod, 25 clamping plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention. Example

[0023] See also Figure 1-5 , the utility model provides a technical solution:

[0024] A sponge pressing structure of a sponge cutting machine comprises a bottom plate 1, the upper side wall of the bottom plate 1 is provided with symmetrical slide grooves, a position adjustment mechanism is commonly provided inside the two slide grooves, a bracket 2 is fixedly provided on the upper side wall of the bottom plate 1 through the position adjustment mechanism, a limiting mechanism is fixedly provided at both ends of the upper side wall of the bottom plate 1, a sponge 3 is provided on the upper end of the bottom plate 1 through the limiting mechanism, a first fixing plate 4 is fixedly provided at both ends of the inner wall of the bracket 2, a first electric push rod 5 is fixedly provided on the upper side wall of the first fixing plate 4, a second fixing plate 6 is fixedly provided at the lower ends of the two first electric push rods 5, a pressing plate 7 is commonly fixedly provided on the side where the two second fixing plates 6 are close to each other, a cutting opening is provided on the side wall of the pressing plate 7, and a support plate 8 is fixedly provided at both ends of the upper side wall of the pressing plate 7 , the interior of the two support plates 8 are longitudinally fixed with limit rods 9, the exterior of the two limit rods 9 are slidably provided with sliders 10, the upper side walls of the two support plates 8 are fixedly provided with second electric push rods 11, the lower ends of the two second electric push rods 11 are fixedly connected to the upper side walls of the sliders 10, and the sides of the two sliders 10 close to each other are jointly fixed with a knife seat 12, and the lower side wall of the knife seat 12 is fixedly provided with a blade 13. After the sponge 3 is initially limited by the limiting mechanism, the sponge 3 is longitudinally squeezed by the pressing plate 7 until it is difficult to deform, and the sponge 3 is cut by moving the blade 13 downward, which effectively avoids deformation due to the contact of the blade 13 during the cutting process, facilitates cutting, and increases the neatness of the cutting mouth.

[0025] The position adjustment mechanism includes a chassis 14, which is fixedly connected to the left side wall of the base plate 1. A motor 15 is fixedly arranged inside the chassis 14, and a transmission rod 16 is fixedly arranged at the output end of the motor 15. The right end of the transmission rod 16 is rotatably connected to the left side wall of the base plate 1, and a symmetrical first pulley is sleeved on the rod wall of the transmission rod 16. A screw rod 17 is arranged inside the two slide grooves for transverse rotation through bearings. The left ends of the two screw rods 17 extend to the interior of the chassis 14 and are sleeved with a second pulley. The two first pulleys are rotatably connected to the two second pulleys through belts. The rod walls of the two screw rods 17 are threadedly provided with adjustment blocks 18, and the lower side wall of the bracket 2 is fixedly connected to the upper side walls of the two adjustment blocks 18.

[0026] The upper side wall of the pressure plate 7 is provided with strip openings at the front and rear ends of the cutting opening, and a rodless cylinder 19 is fixedly installed inside the two strip openings, and a U-shaped block 20 is fixedly installed on the upper side walls of the two rodless cylinders 19, and a third electric push rod 21 is fixedly installed on the side walls of the two U-shaped blocks 20, and a grinding block 22 is fixedly installed on the close ends of the two third electric push rods 21, and the close side of the two grinding blocks 22 is set as an oblique opening, and the shape of the close side of the two grinding blocks 22 is consistent with the shape of the side wall of the blade 13. When the blade 13 becomes dull after long-term use, the two third electric push rods 21 can drive the two grinding blocks 22 to move closer, so as to fully fit with the side wall of the blade 13, and the two grinding blocks 22 can be driven by the rodless cylinder 19 to move back and forth, so as to grind the blade 13.

[0027] The motor 15 is a forward and reverse motor. The motor 15 is a forward and reverse motor in order to allow the bracket 2 to move to any position on the upper end of the base plate 1, so that the position can be changed conveniently when cutting is required at different positions.

[0028] The limiting mechanism includes two support blocks 23, both of which are fixedly connected to the upper side wall of the base plate 1, and the side walls of the two support blocks 23 are fixedly provided with a fourth electric push rod 24, and the ends of the two fourth electric push rods 24 that are close to each other are fixedly provided with a clamping plate 25. The limiting mechanism is used to perform preliminary limiting on the sponge 3 to ensure that it does not move left or right.

[0029] Working principle:

[0030] The sponge 3 is placed on the upper end of the bottom plate 1, and the sponge 3 is limited by the limiting mechanisms at the left and right ends. The bracket 2 is driven to move left and right by the position adjustment mechanism to move to a suitable position, and the second fixed plate 6 and the pressure plate 7 at the lower end are driven downward by the first electric push rod 5 to squeeze the sponge 3. When the sponge 3 is deformed to a certain extent due to squeezing, the second electric push rod 11 is started, and the second electric push rod 11 drives the knife seat 12 and the blade 13 at the lower end to move downward to cut the sponge 3. During the cutting process, because the sponge 3 has been squeezed to the maximum deformation at this time, the sponge 3 is relatively thin during the cutting process, and the cutting mouth is relatively neat, thereby improving the processing quality.

[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sponge pressing structure of a sponge cutting machine, comprising a bottom plate (1), characterized in that: The upper side wall of the bottom plate (1) is provided with symmetrical sliding grooves, and a position adjustment mechanism is commonly provided inside the two sliding grooves. A bracket (2) is fixedly provided on the upper side wall of the bottom plate (1) through the position adjustment mechanism. Limiting mechanisms are fixedly provided at both ends of the upper side wall of the bottom plate (1). A sponge (3) is provided at the upper end of the bottom plate (1) through the limiting mechanism. First fixing plates (4) are fixedly provided at both ends of the inner wall of the bracket (2). A first electric push rod (5) is fixedly provided on the upper side wall of the first fixing plate (4). A second fixing plate (6) is fixedly provided at the lower ends of the two first electric push rods (5). The two second fixing plates (6) are commonly fixed on one side close to each other. A pressing plate (7) is fixedly provided, a cutting opening is opened on the side wall of the pressing plate (7), support plates (8) are fixedly provided at both ends of the upper side wall of the pressing plate (7), limiting rods (9) are longitudinally fixedly provided inside the two support plates (8), sliders (10) are slidably provided outside the two limiting rods (9), second electric push rods (11) are fixedly provided on the upper side walls of the two support plates (8), the lower ends of the two second electric push rods (11) are fixedly connected to the upper side walls of the sliders (10), a knife seat (12) is fixedly provided on the adjacent side of the two sliders (10), and a blade (13) is fixedly provided on the lower side wall of the knife seat (12).

2. The sponge pressing structure of a sponge cutting machine according to claim 1, characterized in that: The position adjustment mechanism comprises a chassis (14), the chassis (14) being fixedly connected to the left side wall of the base plate (1), a motor (15) being fixedly arranged inside the chassis (14), a transmission rod (16) being fixedly arranged at the output end of the motor (15), the right end of the transmission rod (16) being rotatably connected to the left side wall of the base plate (1), a rod wall of the transmission rod (16) being sleeved with a symmetrical first pulley, a screw rod (17) being rotatably arranged inside the two slide grooves via a bearing, the left ends of the two screw rods (17) extending into the interior of the chassis (14) and being sleeved with a second pulley, the two first pulleys being rotatably connected to the two second pulleys via a belt, the rod walls of the two screw rods (17) being threadedly arranged with an adjustment block (18), and the lower side wall of the bracket (2) being fixedly connected to the upper side walls of the two adjustment blocks (18).

3. The sponge pressing structure of a sponge cutting machine according to claim 1, characterized in that: The upper side wall of the pressure plate (7) is provided with strip openings at the front and rear ends of the cutting opening, and a rodless cylinder (19) is fixedly arranged inside the two strip openings, a U-shaped block (20) is fixedly arranged on the upper side walls of the two rodless cylinders (19), a third electric push rod (21) is fixedly arranged on the side walls of the two U-shaped blocks (20), and a grinding block (22) is fixedly arranged on the adjacent ends of the two third electric push rods (21).

4. The sponge pressing structure of a sponge cutting machine according to claim 3, characterized in that: The side of the two grinding blocks (22) that are close to each other is arranged as an oblique opening, and the shape of the side of the two grinding blocks (22) that are close to each other matches the shape of the side wall of the blade (13).

5. The sponge pressing structure of a sponge cutting machine according to claim 2, characterized in that: The motor (15) is a forward and reverse motor.

6. The sponge pressing structure of a sponge cutting machine according to claim 1, characterized in that: The limiting mechanism comprises two support blocks (23), the two support blocks (23) are fixedly connected to the upper side wall of the bottom plate (1), the side walls of the two support blocks (23) are fixedly provided with fourth electric push rods (24), and the adjacent ends of the two fourth electric push rods (24) are fixedly provided with clamping plates (25).