Soap liquid wrapping device for color master batch production

By designing a soap liquid wrapping device with a scraping mechanism, the problem of soap liquid residue affecting subsequent production is solved, and effective cleaning of the inner wall of the device and continuous production are achieved.

CN222628285UActive Publication Date: 2025-03-18SHANDONG GUANGZHIYUAN ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202421273642.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When the existing soap liquid wrapping device produces masterbatches wrapped in soap liquid, some residual soap liquid will adhere to the inner wall of the device, and failure to clean it in time will affect subsequent production.

Method used

A soap liquid wrapping device including a bracket, shell, flip door, motor, mixing rod, discharge pipe, valve and scraping mechanism is designed. The motor drives the stirring rod to rotate and drives the scraper to move along the inner wall of the shell to effectively remove residual soap liquid.

Benefits of technology

Effectively prevent residual soap from adhering to the inner wall of the device, ensuring the normal progress of subsequent production, and effectively cleaning the interior of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a liquid soap wrapping device, in particular to a liquid soap wrapping device for color master batch production. The liquid soap wrapping device for color master batch production comprises supports, a shell, a turnover door, a motor, a stirring rod, a discharging pipe and a valve, the supports are installed at the bottom of the shell, the turnover door is rotationally connected to the lower portion of the shell, a feeding port is formed in the top of the shell, the motor is installed at the top of the shell, and the stirring rod is connected with the discharging pipe. An output shaft of the motor is downwards connected with a stirring rod through a coupler, a discharging pipe is arranged on one side of the lower portion of the shell, and a valve is installed on the discharging pipe. In the process that the motor drives the stirring rod to rotate, the first scraping plate is driven to move along the inner wall of the shell at the same time, residual soap liquid on the inner wall of the shell is scraped away, the second scraping plate is driven to descend by rotating the rotating piece, residual soap liquid on the connecting plate and the first scraping plate is scraped away, and the first scraping plate is effectively cleaned.
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Description

Technical Field

[0001] The utility model relates to a soap liquid wrapping device, in particular to a soap liquid wrapping device for masterbatch production. Background Art

[0002] Masterbatch is a new type of colorant for polymer materials, also known as pigment preparation, mainly used in plastics. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. The aggregate obtained by uniformly loading an extraordinary amount of pigment in the resin can be called pigment concentrate, so its coloring power is higher than the pigment itself.

[0003] The production process of masterbatch is very strict, and generally adopts wet process. One of the commonly used methods is the metal soap method. In the process of producing masterbatch with this method, there is a production process that requires soap liquid to be wrapped on the pigment to form a saponification layer for subsequent processing. When the existing soap liquid wrapping device produces soap liquid wrapped masterbatch, some residual soap liquid will adhere to the inner wall of the device. If it is not cleaned in time, the soap liquid will adhere to the inner wall of the device for a long time, which will affect the subsequent production of soap liquid wrapped masterbatch. Utility Model Content

[0004] In order to overcome the shortcomings of the existing soap liquid encapsulating device, when producing soap liquid encapsulated masterbatch, some residual soap liquid will adhere to the inner wall of the device, and the soap liquid will adhere to the inner wall of the device for a long time if it is not cleaned in time, which will affect the subsequent production of soap liquid encapsulated masterbatch, the technical problem of the utility model is to provide a soap liquid encapsulating device for masterbatch production.

[0005] The technical solution of the utility model is as follows: a soap solution wrapping device for masterbatch production, comprising a bracket, a shell, a flip door, a motor, a stirring rod, a discharge pipe, a valve and a scraping mechanism, a plurality of brackets are installed at the bottom of the shell, a flip door is rotatably connected to the lower part of the shell, a feed inlet is opened at the top of the shell, a motor is installed at the top of the shell, the output shaft of the motor is downwardly connected to the stirring rod through a coupling, a scraping mechanism is arranged at the bottom of the stirring rod, a discharge pipe is arranged on one side of the lower part of the shell, and a valve is installed on the discharge pipe.

[0006] In addition, it is particularly preferred that it also includes a first fixed block, a torsion spring, a piston cover and a shift block, the first fixed block is installed on the outer shell on one side of the feed port, the piston cover is rotatably installed on the first fixed block, torsion springs connected to the first fixed block are symmetrically installed on both sides of the piston cover, and the first fixed block is rotatably provided with a shift block located above the piston cover.

[0007] In addition, it is particularly preferred that it also includes a second scraper, a connecting plate, a support rod, a return spring, a second fixed block, a second connecting rod, a guide rail, a first guide wheel, a pull rope, a second guide wheel and a rotating part. The second guide wheel is installed on the side of the shell away from the flip door, the second guide wheel is installed with a pull rope, the guide rail is installed on the top of the shell away from the flip door, the second connecting rod is slidably arranged on the guide rail, the first guide wheel is installed on one side of the second connecting rod, the first guide wheel and the second guide wheel are in the same vertical direction and one end of the pull rope is connected to the second guide wheel, the other end is connected to the first guide wheel, a support rod is installed on the other side of the second connecting rod, a second fixed block is installed on the inner top of the shell near the second guide wheel side, the support rod is slidably installed on the second fixed block, a connecting plate is installed at the bottom of the support rod, the second scraper is connected to the connecting plate, and the lower end of the support rod is provided with a return spring whose two ends are respectively connected to the connecting plate and the second fixed block.

[0008] In addition, it is particularly preferred that the scraping mechanism includes a fixed rod, a first connecting rod and a first scraper, a fixed rod is installed at the bottom of the stirring rod, the fixed rod is connected to the first connecting rod, the first scraper is installed on the first connecting rod, and the first scraper is tightly attached to the inner wall of the outer shell.

[0009] In addition, it is particularly preferred that a filter screen is further included, and a filter screen is arranged on a side of the discharge pipe close to the inside of the shell.

[0010] The beneficial effects of the utility model are:

[0011] 1. The utility model drives the first scraper to move along the inner wall of the shell while the stirring rod is rotated by the motor, so as to scrape off the residual soap liquid on the inner wall of the shell, thereby preventing the residual soap liquid from adhering to the inner wall of the shell and affecting the subsequent production of masterbatch wrapped in soap liquid, and effectively cleaning the inside of the device.

[0012] 2. By rotating the rotating part to drive the pull rope to pull the first guide wheel and the connecting rod downward, the second scraper is then driven down to scrape off the residual soap liquid on the connecting plate and the first scraper, which can effectively clean the first scraper and reduce the impact of the residual soap liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the components of the utility model.

[0014] Figure 2 It is a three-dimensional structural schematic diagram of components such as the first fixing block, the torsion spring and the piston cover of the utility model.

[0015] Figure 3 It is a three-dimensional structural schematic diagram of components such as a torsion spring, a piston cover and a shift block of the utility model.

[0016] Figure 4It is a three-dimensional structural schematic diagram of components such as the second fixing rod, the connecting rod and the first scraper of the utility model.

[0017] Figure 5 It is a three-dimensional structural schematic diagram of components such as the rotating shaft, the fourth fixing block and the first guide wheel of the utility model.

[0018] Among them, the above-mentioned drawings include the following figure marks: 1. bracket, 2. shell, 3. flip door, 4. first fixed block, 5. torsion spring, 6. piston cover, 7. shift block, 8. motor, 9. stirring rod, 10. discharge pipe, 11. valve, 12. filter screen, 13. fixed rod, 14. first connecting rod, 15. first scraper, 16. second scraper, 17. connecting plate, 18. support rod, 19. reset spring, 20. second fixed block, 21. second connecting rod, 22. guide rail, 23. first guide wheel, 24. pull rope, 25. second guide wheel, 26. rotating part. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0020] Example 1

[0021] A soap solution encapsulation device for masterbatch production, such as Figure 1-2 As shown, it includes a bracket 1, a shell 2, a flip door 3, a motor 8, a stirring rod 9, a discharge pipe 10, a valve 11 and a filter 12. The four corners of the bottom of the shell 2 are all installed with brackets 1. The bracket 1 can support the shell 2 so that it is away from the ground. The lower part of the shell 2 is rotatably connected with the flip door 3. The masterbatch can be taken out by opening and closing the flip door 3. A feed port is opened at the top of the shell 2. The masterbatch can be put in through the feed port for soap liquid wrapping. The top of the shell 2 is installed with a motor 8. The output shaft of the motor 8 is connected to the stirring rod 9 downward through a coupling. The motor 8 can drive the stirring rod 9 to rotate when it is started, so that the masterbatch and the soap liquid are fully mixed. A discharge pipe 10 is provided on one side of the lower part of the shell 2. After the production of masterbatch wrapped with soap liquid is completed, the soap liquid flows out through the discharge pipe 10. The discharge pipe 10 is installed with a valve 11, and a filter 12 is provided on the side of the discharge pipe 10 close to the inside of the shell 2.

[0022] like Figure 3As shown, it also includes a first fixed block 4, a torsion spring 5, a piston cover 6 and a shift block 7. The first fixed block 4 is installed on the shell 2 on the side of the feed port, and the first fixed block 4 is fixed to one side of the top of the shell. The piston cover 6 is installed on the first fixed block 4. The piston cover 6 is rotatably connected to the fixed block 4. The torsion springs 5 ​​connected to the first fixed block 4 are symmetrically installed on both sides of the piston cover 6. The torsion springs 5 ​​can drive the piston cover 6 to bounce up, which is convenient for opening the cover. The first fixed block 4 is rotatably provided with a shift block 7 located on one side above the piston cover 6, and the piston cover 6 can be pressed by shifting the shift block 7.

[0023] As shown in Figure 4, the scraping mechanism includes a fixed rod 13, a first connecting rod 14 and a first scraper 15. The fixed rod 13 is installed at the bottom of the stirring rod 9. The rotation of the stirring rod 9 drives the fixed rod 13 to rotate. The fixed rod 13 is connected to the first connecting rod 14. The first scraper 15 is installed on the first connecting rod 14. The first scraper 15 is in close contact with the inner wall of the outer shell 2, so as to scrape off the residual soap liquid on the inner wall.

[0024] like Figure 5 As shown, it also includes a second scraper 16, a connecting plate 17, a support rod 18, a return spring 19, a second fixed block 20, a second connecting rod 21, a guide rail 22, a first guide wheel 23, a pull rope 24, a second guide wheel 25 and a rotating member 26. The second guide wheel 25 is fixedly installed on the side of the shell 2 away from the flip door 3, and the second guide wheel 25 is installed with a rotating member 26. The second guide wheel 25 can be driven to rotate by rotating the rotating member 26. The second guide wheel 25 is connected to the pull rope 24, and the rotation of the second guide wheel 25 will tighten the pull rope 24. A guide rail 22 is installed on the top of the shell 2 away from the flip door 3. A second connecting rod 21 is slidably arranged on the guide rail 22. The second connecting rod 21 can slide up and down on the guide rail 22. The first guide wheel 2 is installed on one side of the second connecting rod 21. 3. The first guide wheel 23 and the second guide wheel 25 are in the same vertical direction and are connected by a pull rope 24. One end of the pull rope 24 is connected to the second guide wheel 25, and the other end is connected to the first guide wheel 23. By tightening the pull rope, the second guide wheel 25 can be moved downward as the first guide wheel 23 rotates. A support rod 18 is installed on the other side of the second connecting rod 21. A second fixing block 20 is installed on the inner top of the shell 2 close to the second guide wheel 25. The second fixing block 20 slidably fixes the support rod 18. A connecting plate 17 is installed at the bottom of the support rod 18. The second scraper 16 is connected to the connecting plate 17. A return spring 19 is sleeved on the lower end of the support rod 18. One end of the return spring 19 is connected to the connecting plate 17 and the other end is connected to the second fixing block 20. The return spring 19 can drive the second scraper 16 and the connecting plate 17 to reset.

[0025] When it is necessary to produce masterbatch wrapped with soap liquid, firstly, the paddle block 7 is pushed away, the torsion spring 5 drives the piston cover 6 to automatically pop up, the masterbatch and soap liquid are poured in, and then the piston cover 6 is pressed, and then the paddle block 7 is pushed to reset and fix the piston cover 6, and the motor 8 drives the stirring rod 9 to stir and produce the masterbatch wrapped with soap liquid. After the soap liquid fully wraps the soap liquid, the soap liquid is discharged from the discharge pipe 10, and the masterbatch is taken out from the flip door 3. When the soap liquid flows out through the discharge pipe 10, the stirring rod 9 is still rotating, and the rotation of the stirring rod 9 drives the fixing rod 13 and The connecting rod moves, so that the first scraper 15 rotates on the inner wall of the machine to scrape off the residual soap liquid on the inner wall of the machine. Since the residual soap liquid will hang on the first scraper 15, after stopping the motor 8, when the stirring rod 9 stops rotating, the first scraper 15 is just below the second scraper 16, and then the rotating part 26 is rotated to rotate the second guide wheel 25 and the traction rope 24 drives the first guide wheel 23 and the connecting rod to move downward, thereby driving the second scraper 16 to move downward to scrape off the soap liquid on the first scraper 15 and the connecting rod.

[0026] The above-mentioned embodiments only express the preferred implementation of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications, improvements and substitutions can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A soap solution wrapping device for masterbatch production, comprising a bracket (1), a housing (2), a flip door (3), a motor (8), a stirring rod (9), a discharge pipe (10) and a valve (11), wherein a plurality of brackets (1) are installed at the bottom of the housing (2), the flip door (3) is rotatably connected to the lower part of the housing (2), a feed inlet is provided at the top of the housing (2), a motor (8) is installed at the top of the housing (2), an output shaft of the motor (8) is downwardly connected to the stirring rod (9) through a coupling, a discharge pipe (10) is provided at one side of the lower part of the housing (2), and a valve (11) is installed on the discharge pipe (10), wherein the characteristics are as follows: It also includes a scraping mechanism, and the bottom of the stirring rod (9) is provided with the scraping mechanism.

2. A soap solution wrapping device for masterbatch production according to claim 1, characterized in that: The scraping mechanism comprises a fixed rod (13), a first connecting rod (14) and a first scraper (15); the fixed rod (13) is installed at the bottom of the stirring rod (9); the fixed rod (13) is connected to the first connecting rod (14); the first scraper (15) is installed on the first connecting rod (14); and the first scraper (15) is in close contact with the inner wall of the outer shell (2).

3. A soap solution coating device for masterbatch production according to claim 2, characterized in that: The invention also comprises a first fixed block (4), a torsion spring (5), a piston cover (6) and a shifting block (7); the first fixed block (4) is mounted on the housing (2) at one side of the feed port; the piston cover (6) is rotatably mounted on the first fixed block (4); torsion springs (5) connected to the fixed block are symmetrically mounted on both sides of the piston cover (6); and the shifting block (7) located above the piston cover (6) is rotatably arranged on the fixed block.

4. A soap solution wrapping device for masterbatch production according to claim 3, characterized in that: The invention also comprises a second scraper (16), a connecting plate (17), a supporting rod (18), a return spring (19), a second fixing block (20), a second connecting rod (21), a guide rail (22), a first guide wheel (23), a pull rope (24), a second guide wheel (25) and a rotating member (26); a second guide wheel (25) is installed on a side of the housing (2) away from the flip door (3); a rotating member (26) is installed on the second guide wheel (25); a pull rope (24) is connected to the second guide wheel (25); a guide rail (22) is installed on a side of the top of the housing (2) away from the flip door (3); a second connecting rod (21) is slidably arranged on the guide rail (22); a second connecting rod (21) is installed on one side of the second connecting rod (21); A first guide wheel (23), the first guide wheel (23) and the second guide wheel (25) are in the same vertical direction, one end of the pull rope (24) is connected to the second guide wheel (25), and the other end is connected to the first guide wheel (23), a support rod (18) is installed on the other side of the second connecting rod (21), a second fixed block (20) is installed on the inner top of the shell (2) near the second guide wheel (25), the support rod (18) is slidably installed on the second fixed block (20), a connecting plate (17) is installed at the bottom of the support rod (18), and a second scraper (16) is connected to the connecting plate (17), and a return spring (19) is sleeved on the lower end of the support rod (18), and the two ends of the return spring (19) are respectively connected to the connecting plate (17) and the second fixed block (20).

5. A soap solution coating device for masterbatch production according to claim 4, characterized in that: It also includes a filter screen (12), and the filter screen (12) is arranged on one side of the discharge pipe (10) close to the inside of the shell (2).