Automatic waste film tearing device and waste film tearing equipment
By designing an automatic waste tearing device, the automatic removal of the protective film on the surface of the workpiece is achieved by using the cooperation of the bonding module and the clamping module, the problem of inefficiency in the prior art is solved and the removal efficiency is improved.
Patent Information
- Application Number
- CN202420803599.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The prior art is less efficient when removing the protective film covering the surface of the workpiece, requires manual operation, and is not efficient.
An automatic waste film tearing device is designed, including a bonding module, a clamping module and a driving mechanism. The bonding module pastes the adhesive stick on the protective film, clamps the module and cooperate with the driving mechanism to drive the adhesive stick and the protective film to move in the direction of the workpiece, achieving the effect of automatically removing the protective film.
Through the automation process, the removal efficiency of the protective film is significantly improved, the demand for manual operation is reduced, and the work efficiency is improved.
Smart Images

Figure CN222629770U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of automation technology, and in particular to an automatic waste film tearing device and a waste film tearing equipment. Background Art
[0002] For precision workpieces such as screens and casings used to assemble mobile phones, computers and other products, it is often necessary to cover the surface of the workpiece with a protective film in order to reduce the probability of scratches and other poor appearance caused by collisions during transportation; therefore, before assembling the product, it is necessary to remove the protective film covering the surface of the workpiece.
[0003] An existing technical means for removing the protective film on the surface of a workpiece includes the following steps:
[0004] First, the double-sided adhesive tape is bonded to a cotton swab; then, the cotton swab is manually held to contact the double-sided adhesive tape on the cotton swab with the protective film covering the surface of the workpiece, so that the double-sided adhesive tape and the protective film are bonded; finally, the cotton swab is moved away from the workpiece to separate the protective film from the workpiece, thereby achieving the effect of removing the protective film. However, the above manual operation is inefficient and needs to be improved. Utility Model Content
[0005] The present application provides an automatic waste film tearing device and a waste film tearing equipment to improve the efficiency of removing the protective film covering the surface of a workpiece.
[0006] The first aspect of an embodiment of the present application provides an automatic waste film tearing device, comprising a laminating module, a clamping module and a driving mechanism; the laminating module is configured to engage a tape with a handle portion with a protective film to be removed on a workpiece; the clamping module comprises a clamping drive and two clamping blocks, the clamping drive is connected to the driving structure, and is configured to drive at least one of the two clamping blocks to move so that the two clamping blocks are clamped on opposite sides of the tape; the driving mechanism is connected to the clamping drive, and is configured to drive the clamping drive to move, so as to drive the tape together with the protective film to move in a direction away from the workpiece.
[0007] The above-mentioned automatic waste film tearing device sticks the adhesive label on the protective film to be removed through the bonding module, and separates the adhesive label together with the protective film to be removed from the workpiece through the cooperation of the clamping module and the driving mechanism, which is conducive to achieving the effect of automatically removing the protective film covering the surface of the workpiece, thereby helping to improve the removal efficiency of the protective film.
[0008] In a possible implementation, the laminating module includes a negative pressure suction head and a laminating driving component, the negative pressure suction head is configured to adsorb the adhesive sticker, and the laminating driving component is configured to drive the negative pressure suction head to move.
[0009] In this implementation, the laminating driving member drives the negative pressure suction head to move, so that the adhesive sticker adsorbed by the negative pressure suction head can be moved synchronously.
[0010] In a possible implementation, the bonding module further includes a pressure-maintaining block and a pressure-maintaining driving component, and the pressure-maintaining driving component is configured to drive the pressure-maintaining block to move so that the pressure-maintaining block presses the bonding portion of the adhesive tape toward the protective film.
[0011] In this implementation, the pressure-maintaining block can press the adhesive portion of the adhesive tape, which is beneficial for fully engaging the adhesive portion of the adhesive tape with the protective film, thereby facilitating ensuring that the adhesive tape drives the protective film to separate from the workpiece.
[0012] In a possible implementation, the automatic waste film tearing device also includes a waste bucket; the driving mechanism is also configured to drive the clamping driving member to move toward the waste bucket, and the waste bucket is used to receive the protective film and adhesive label released by the clamping block.
[0013] In this implementation, the waste bucket is used to collect the protective film and adhesive sticker removed from the workpiece, thereby achieving unified collection and processing of the removed protective film.
[0014] In one possible implementation, the waste bucket is provided with an opening and a limit piece; the opening is configured to allow the protective film and the adhesive tape to enter the waste bucket; the limit piece is located at the opening and is configured to stop the adhesive tape when the driving mechanism drives the clamping driving piece to move away from the waste bucket.
[0015] In this implementation, after the two clamping blocks release the adhesive tape, the adhesive tape may abut against the limiting member during the process of the clamping drive member moving away from the waste bin, so that the adhesive tape is separated from the clamping blocks after being acted upon by the limiting member.
[0016] In a possible implementation, the automatic waste film tearing device further includes an air blowing pipe, which is disposed on the waste barrel or the driving mechanism, and is configured to blow air toward the handle of the adhesive label so as to move the adhesive label in a direction away from the clamping block.
[0017] In this implementation, when the clamping module releases the adhesive label, the gas blown out of the air blowing tube can exert force on the adhesive label and further promote the adhesive label to separate from the clamping block.
[0018] In a possible implementation, the gas blown out by the blowing pipe includes ion wind.
[0019] In this implementation, after the ion wind contacts the adhesive sticker or protective film, the charge in the ion wind can neutralize the charge on the adhesive sticker or protective film to reduce the static electricity of the adhesive sticker or protective film, thereby further facilitating the adhesive sticker to detach from the clamp.
[0020] In a possible implementation, the limiting member is provided with an air outlet, the air blowing pipe is connected to the limiting member, and the interior of the air blowing pipe is communicated with the air outlet, so that the air blown from the air outlet is blown toward the handle of the adhesive tape.
[0021] In this implementation, the blowing tube is connected to the limiting member, and the blowing end of the blowing tube can be connected to the limiting member so that the gas blown out from the outlet end of the blowing tube can be blown out from the outlet hole, which is beneficial to improve the stability of the airflow blowing toward the handle of the adhesive label.
[0022] In a possible implementation, the limiting member extends obliquely from the barrel wall of the waste barrel toward the interior of the waste barrel.
[0023] In this implementation, the limiting member is arranged at an angle, and the limiting member has a limiting effect on the movement of the adhesive label to the outside of the waste bin, thereby helping to reduce the probability of the protective film flying to the outside of the waste bin.
[0024] In a possible implementation, one of the two clamping blocks is disposed on the driving mechanism, and the other is rotatably disposed on the driving mechanism and connected to a clamping driving member, and the clamping driving member is configured to drive the clamping block to rotate.
[0025] In this implementation, the clamping block is rotatably arranged on the driving mechanism, and the structure is simple and compact.
[0026] In one possible implementation, the driving mechanism includes a mounting frame, a film tearing drive, a transfer frame and a transfer drive; the clamping drive and the film tearing drive are both arranged on the mounting frame, the mounting frame and the transfer drive are both arranged on the transfer frame, the film tearing drive is configured to drive the clamping drive to move along the thickness direction of the adhesive tape, and the transfer drive is configured to drive the mounting frame to move along a first direction, and the first direction is parallel to the adhesive tape.
[0027] In this implementation, the film tearing drive and the transfer drive cooperate with each other to drive the clamping drive to move away from or close to the workpiece along the thickness direction of the adhesive tape and / or the first direction, thereby increasing the moving range of the clamping drive, thereby facilitating the movement of the torn protective film to a position away from the workpiece, so as to facilitate the collection and unified treatment of the waste film.
[0028] In a possible implementation, the driving mechanism also includes a fixed bracket and an adjustment driving member, and the transfer frame and the adjustment driving member are both arranged on the fixed bracket; the adjustment driving member is configured to drive the transfer frame to move along a second direction, and the second direction is parallel to the adhesive tape and perpendicular to the first direction.
[0029] In this implementation, the clamping drive member can move in three mutually perpendicular directions, which is beneficial to improving the flexibility of the movement of the clamping drive member, and at the same time is beneficial to further increase the moving range of the clamping drive member, further facilitating the collection of the torn protective film.
[0030] The second aspect of the embodiments of the present application provides a waste film tearing device, including a circulating material tray, a machine base, a transmission device, a feeding module and the above-mentioned automatic waste film tearing device; the circulating material tray is configured to place the workpiece from which the protective film is to be removed; the machine base is sequentially provided with a pasting station and a film tearing station along its own length direction; the transmission device is configured to drive the circulating material tray to move to the pasting station and the film tearing station in sequence; the feeding module is configured to convey adhesive stickers; the bonding module is configured to join the adhesive stickers located at the feeding module with the protective film of the workpiece located at the pasting station, and the clamping module is configured to clamp the adhesive stickers at the workpiece located at the film tearing station.
[0031] The above-mentioned waste film tearing equipment automatically conveys the adhesive tape through the feeding module and automatically sticks the adhesive tape through the bonding module. The transmission device then transfers the circulating material tray on the workpiece with the adhesive tape to the film tearing station. The driving mechanism and the clamping module cooperate with each other to automatically remove the protective film of the workpiece. It has a high degree of automation, which is beneficial to improving the removal efficiency of the protective film of the workpiece.
[0032] In a possible implementation, the waste film tearing device further includes a visual positioning module, and the visual positioning module is configured to detect the position of the workpiece located at the pasting station.
[0033] In this implementation, the visual positioning module can detect and locate the position of the workpiece located at the pasting station, thereby helping to improve the accuracy of the position of the adhesive sticker.
[0034] In one possible implementation, the waste film tearing equipment also includes a unloading module and a visual inspection module. The visual inspection module is configured to detect whether the protective film of the workpiece output by the film tearing station has been removed; the unloading module is configured to transfer the workpiece output by the film tearing station to sort the workpieces whose protective film has been removed.
[0035] In this implementation, the visual inspection module can detect the workpiece after the film is torn off to detect whether the protective film has been removed; in conjunction with the unloading module, the workpiece can be automatically sorted, with a high degree of automation, which is conducive to further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a schematic diagram of the exploded structure used to show the matching relationship between the adhesive sticker and the protective film in this application.
[0037] Figure 2 It is a block diagram used to show the overall structure of the automatic waste film tearing device in Example 1 of the present application.
[0038] Figure 3 It is a schematic diagram for showing the structure of the bonding component in Example 1 of the present application.
[0039] Figure 4It is a schematic diagram for showing the structure of the pressure-maintaining component in Example 1 of the present application.
[0040] Figure 5 It is a schematic diagram for showing the structure of the driving mechanism in Example 1 of the present application.
[0041] Figure 6 yes Figure 5 Enlarged view of part A in .
[0042] Figure 7 It is a schematic diagram for showing the structure of the driving mechanism in Example 1 of the present application from another perspective.
[0043] Figure 8 yes Figure 7 Enlarged view of part B in .
[0044] Fig. 9 It is a schematic diagram of the state structure when the limiting member in Example 1 of the present application stops the adhesive tape.
[0045] Fig.10 It is a block diagram used to show the overall structure of the waste film tearing device in Example 1 of the present application.
[0046] Fig.11 It is a schematic diagram for showing the structure of the visual positioning module in Example 1 of the present application.
[0047] Fig.12 It is a schematic diagram for showing the structure of the clamping module in Example 2 of the present application.
[0048] Main component symbols
[0049] Adhesive tape 1
[0050] Pasting section 11
[0051] Handle 12
[0052] Protective film 2
[0053] Artifact 3
[0054] Automatic waste film tearing device 4
[0055] Lamination module 5
[0056] Lamination components 51
[0057] Negative pressure suction head 511
[0058] Exhaust pipe 5111
[0059] Buffer layer 5112
[0060] Pressure retaining component 52
[0061] Connecting plate 521
[0062] Sliding seat 522
[0063] Pressure retaining block 523
[0064] Pressure Sensor 5231
[0065] Driving mechanism 6
[0066] Sliding plate 61
[0067] Mounting frame 62
[0068] Film tearing drive 63
[0069] Transfer rack 64
[0070] Transfer drive 65
[0071] Fixed bracket 66
[0072] Adjustment drive 67
[0073] Gripping module 7
[0074] Connecting frame 71
[0075] Clamping drive 72
[0076] Clamp 73
[0077] Make way for gap 731
[0078] Waste barrel 8
[0079] Opening 8a
[0080] Limiting piece 81
[0081] Baffle 811
[0082] Limit rod 812
[0083] Vent 8121
[0084] Blow pipe 9
[0085] Waste film tearing equipment 10
[0086] Circulation tray 101
[0087] Transmission device 102
[0088] Feeding module 103
[0089] Visual positioning module 104
[0090] Support frame 1041
[0091] Connector 1042
[0092] Give way drive 1043
[0093] 3D camera assembly 1044
[0094] Cutting module 105
[0095] Visual inspection module 106
[0096] Pasting station 10a
[0097] Pressure holding station 10b
[0098] Film tearing station 10c
[0099] Inspection station 10d
[0100] First direction X
[0101] Second direction Y
[0102] The following specific implementation methods will further illustrate the present application in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION
[0103] The following specific embodiments illustrate the implementation of the present application, and those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. Although the description of the present application will be introduced in conjunction with the embodiments, this does not mean that the features of this application are limited to the implementation. On the contrary, the purpose of introducing the application in conjunction with the implementation is to cover other options or modifications that may be extended based on the claims of the present application. In order to provide a deep understanding of the present application, the following description will include many specific details. The present application can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present application, some specific details will be omitted in the description. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0104] Hereinafter, if used, the terms "first", "second", etc. are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more. Positional terms such as "upper" and "lower" are defined relative to the orientation of the components schematically placed in the accompanying drawings. It should be understood that these directional terms are relative concepts. They are used for description and clarification relative to the components, and may change accordingly according to changes in the orientation of the components placed in the accompanying drawings.
[0105] In this application, if used, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium.
[0106] When the following embodiments are described in detail in conjunction with schematic diagrams, for ease of explanation, the diagrams showing local structures of the devices will not be partially enlarged according to general proportions, and the schematic diagrams are only examples and should not limit the scope of protection of the present application.
[0107] In order to make the objectives, technical solutions and advantages of the present application clearer, the implementation methods of the present application will be further described in detail below in conjunction with the accompanying drawings.
[0108] Figure 1 The adhesive tape 1 in the present application is shown, and the adhesive tape 1 includes an adhesive portion 11 and a handle portion 12, and the handle portion 12 is connected to the adhesive portion 11. One side of the adhesive tape 1 along its thickness direction is sticky, so that the adhesive portion 11 of the adhesive tape 1 can be engaged with the protective film 2 to be removed on the workpiece 3. When the protective film 2 needs to be removed from the workpiece 3, the protective film 2 can be separated from the workpiece 3 by pulling the handle portion 12. In one embodiment, the handle portion 12 and the adhesive portion 11 are integrally formed.
[0109] Example 1
[0110] The present application embodiment discloses an automatic waste film tearing device 4, referring to Figure 1 and Figure 2 The automatic waste film tearing device 4 includes a laminating module 5, a driving mechanism 6 and a clamping module 7; the laminating module 5 is configured to make the adhesive portion 11 of the adhesive label 1 engage with the protective film 2 to be removed on the workpiece 3, and make the handle portion 12 of the adhesive label 1 protrude to the outside of the workpiece 3; the clamping module 7 is arranged on the driving mechanism 6, and is configured to clamp the handle portion 12 of the adhesive label 1; the driving mechanism 6 is configured to drive the clamping module 7 to move, so as to drive the adhesive label 1 and the protective film 2 to move away from the workpiece 3. This device, through the laminating module 5, the adhesive label 1 is attached to the protective film 2 to be removed, and through the cooperation of the clamping module 7 and the driving mechanism 6, the adhesive label 1 is separated from the workpiece 3 together with the protective film 2 to be removed, which is conducive to achieving the effect of automatically removing the protective film 2 covering the surface of the workpiece 3, thereby facilitating the removal efficiency of the protective film 2.
[0111] In one embodiment, the laminating module 5 includes a laminating component 51 and a pressure-maintaining component 52. The laminating component 51 is configured to absorb the adhesive sticker 1 and bond the adhesive portion 11 of the adhesive sticker 1 to the protective film 2. The pressure-maintaining component 52 is configured to press the adhesive portion 11 of the adhesive sticker 1 toward the protective film 2 to ensure that the adhesive sticker 1 is fully bonded to the protective film 2. In another embodiment, the pressure-maintaining component 52 may be omitted, and the adhesive sticker 1 is fully bonded to the protective film 2 by the pressure exerted by the laminating component 51 on the adhesive sticker 1 when laminating the adhesive sticker 1.
[0112] Reference Figure 3 In one embodiment, the laminating component 51 includes a negative pressure suction head 511 and a laminating driving member (not shown in the figure), the negative pressure suction head 511 is configured to absorb the adhesive patch 1, and the laminating driving member is configured to drive the negative pressure suction head 511 to move. Specifically, the negative pressure suction head 511 is a hollow structure, and the outer wall of one side of the negative pressure suction head 511 is an adsorption surface (not shown in the figure), and the adsorption surface is provided with a plurality of negative pressure holes, and the negative pressure holes are connected to the inside of the negative pressure suction head 511; the negative pressure suction head 511 is connected to an exhaust pipe 5111, and the end of the exhaust pipe 5111 away from the negative pressure suction head 511 is connected to a negative pressure source (not shown in the figure) to form a negative pressure inside the negative pressure suction head 511, that is, to allow the adsorption surface to absorb the adhesive patch 1. The negative pressure source can be a vacuum pump or a negative pressure fan or other structural parts capable of exhausting air, as long as it can form a vacuum inside the negative pressure suction head 511, and this application does not limit this.
[0113] In one embodiment, a buffer layer 5112 is bonded and fixed to the adsorption surface of the negative pressure suction head 511, and the material of the buffer layer 5112 is anti-adhesive foamed silicone; in another embodiment, the material of the buffer layer 5112 can also be environmentally friendly EVA foam; in another embodiment, the buffer layer 5112 can also be formed by stacking or coating other soft material layer structures such as anti-adhesive foamed silicone, environmentally friendly EVA foam, etc.; in another embodiment, the outer wall of the remaining surface of the negative pressure suction head 511 can also be provided with the above-mentioned buffer layer 5112 to reduce the risk of the workpiece 3 being scratched by the negative pressure suction head 511, thereby achieving the effect of protecting the workpiece 3. In another embodiment, the negative pressure suction head 511 can also omit the buffer layer 5112, and the risk of the negative pressure suction head 511 contacting the workpiece 3 can be reduced by accurately controlling the range of movement of the negative pressure suction head 511.
[0114] In one embodiment, the laminating driving member includes an industrial robot, and the negative pressure suction head 511 is connected to the manipulator of the industrial robot. In another embodiment, the laminating driving member can also be other structural members that can drive the negative pressure head to move from one point position to another point position in space, such as a lead screw nut structure.
[0115] Reference Figure 1 and Figure 4In one embodiment, the pressure-maintaining assembly 52 includes a connecting plate 521, a sliding seat 522, a pressure-maintaining block 523 and a pressure-maintaining driving member, and the pressure-maintaining driving member is configured to drive the pressure-maintaining block 523 to move so that the pressure-maintaining block 523 presses the adhesive portion 11 of the adhesive tape 1 in the direction of the protective film 2. Specifically, in one embodiment, the workpiece 3 is placed horizontally, the protective film 2 is located on the upper surface of the workpiece 3, and the adhesive tape 1 is attached to the upper surface of the protective film 2; the pressure-maintaining block 523 is fixedly connected to the sliding seat 522, and the sliding seat 522 is slidably connected to the connecting plate 521 in the vertical direction through a slide rail. The connecting plate 521 is connected to the pressure-maintaining driving member so that the pressure-maintaining driving member makes the lower surface of the pressure-maintaining block 523 contact the upper surface of the adhesive tape 1 located at the adhesive portion 11; at this time, when the connecting plate 521 continues to move downward, the pressure-maintaining block 523 has a downward force on the adhesive tape 1, so that the adhesive portion 11 of the adhesive tape 1 can be fully bonded to the protective film 2. In another embodiment, the connecting plate 521 and the sliding seat 522 may be omitted so that the pressure-maintaining block 523 is directly connected to the pressure-maintaining driving component; the driving force of the pressure-maintaining driving component on the pressure-maintaining block 523 causes the pressure-maintaining block 523 to press the adhesive tape 1 toward the protective film 2.
[0116] In one embodiment, the connecting plate 521 is provided with an anti-slip block (not shown in the figure), and the anti-slip block is configured to limit the lowest position of the pressure-maintaining block 523 relative to the connecting plate 521, so as to reduce the probability of the pressure-maintaining block 523 falling off. A pressure sensor 5231 is fixedly installed on the lower surface of the pressure-maintaining block 523, and the pressure sensor 5231 is electrically connected to a controller (not shown in the figure), and the controller is electrically connected to an alarm component (not shown in the figure); the magnitude of the force sensed by the pressure sensor 5231 is the magnitude of the force applied to the workpiece 3. When the magnitude of the force sensed by the pressure sensor 5231 exceeds the threshold, the controller causes the alarm component to sound an alarm, and at the same time, the pressure-maintaining driving component moves the pressure-maintaining block 523 in a direction away from the workpiece 3, so as to achieve the effect of protecting the workpiece 3. Specifically, the alarm component is a buzzer; in another embodiment, the alarm component may also be a flash light or other structural component capable of issuing a warning; in another embodiment, the alarm component may also be omitted. In another embodiment, the pressure sensor 5231 may also be omitted, and the effect of protecting the workpiece 3 may be achieved by precisely controlling the range of motion of the pressure-maintaining driving component.
[0117] In one embodiment, the pressure-maintaining driving member includes a lead screw nut structure driven by a motor, and the connecting plate 521 is fixedly connected to the corresponding nut, so that the nut drives the pressure-maintaining block 523 to move closer to or away from the adhesive tape 1 through the connecting plate 521. In another embodiment, the pressure-maintaining driving member may also be an industrial robot, and the connecting plate 521 or the pressure-maintaining block 523 is connected to the manipulator of the industrial robot; in another embodiment, the pressure-maintaining driving member may also be other structural members that can drive the pressure-maintaining block 523 to move from one point position to another point position in space.
[0118] Reference Figure 5In one embodiment, the driving mechanism 6 includes a sliding plate 61, a mounting frame 62, a film-tearing driving member 63, a transfer frame 64, a transfer driving member 65, a fixed bracket 66 and an adjusting driving member 67; the clamping module 7 and the film-tearing driving member 63 are both arranged on the mounting frame 62; the film-tearing driving member 63 is configured to drive the clamping module 7 to move along the thickness direction of the adhesive tape 1; the mounting frame 62 and the transfer driving member 65 are both arranged on the transfer frame 64; the transfer driving member 65 is configured to drive the mounting frame 62 to move along a first direction X, and the first direction X is parallel to the adhesive tape 1; the transfer frame 64 and the adjusting driving member 67 are both arranged on the fixed bracket 66; the adjusting driving member 67 is configured to drive the transfer frame 64 to move along a second direction Y, and the second direction Y is parallel to the adhesive tape 1 and perpendicular to the first direction X.
[0119] Specifically, the fixed bracket 66 is configured to be connected to the ground or the base of the equipment, and the adjustment drive 67 is a screw-nut structure driven by a motor; the corresponding screw is rotatably arranged on the fixed bracket 66, and the axial direction of the corresponding screw is arranged along the second direction Y; the transfer frame 64 is fixedly connected to the corresponding nut, and the transfer frame 64 is slidably connected to the fixed bracket 66 along the second direction Y through a slide rail.
[0120] The structures of the transfer drive 65 and the film tearing drive 63 are the same as those of the adjustment drive 67, and the specific installation method thereof will not be described in detail. The axial direction of the lead screw of the transfer drive 65 is arranged along the first direction X; the mounting frame 62 is slidably connected to the transfer frame 64 along the first direction X through a slide rail, and the mounting frame 62 is connected to the nut of the transfer drive 65. The axial direction of the lead screw of the film tearing drive 63 is arranged along the thickness direction of the adhesive tape 1, that is, the vertical direction; the sliding plate 61 is slidably connected to the mounting frame 62 along the vertical direction through a slide rail, and the sliding plate 61 is connected to the nut of the film tearing drive 63. The clamping module 7 is connected to the sliding plate 61; when the clamping module 7 clamps the adhesive tape 1, the sliding plate 61 drives the clamping module 7 to move upward, so that the protective film 2 can be separated from the workpiece 3; then, the transfer drive 65 and the adjustment drive 67 cooperate with each other, so that the removed protective film 2 can be moved to a position away from the workpiece 3, so as to facilitate the collection of the protective film 2. In another embodiment, the film tearing drive 63, the transfer drive 65, and the adjustment drive 67 may also be electric push rods or cylinders or synchronous belt structures or other structures that can drive the clamping module 7 to move in the vertical direction.
[0121] In another embodiment, the sliding plate 61 can be omitted, and the clamping module 7 is directly connected to the nut of the film tearing drive 63. In another embodiment, the fixed bracket 66 and the adjustment drive 67 can be omitted, and the transfer frame 64 can be directly connected to the ground or the base of the equipment; in another embodiment, the transfer frame 64, the transfer drive 65, the fixed bracket 66 and the adjustment drive 67 can be omitted, and the mounting frame 62 can be directly connected to the ground or the base of the equipment. In another embodiment, the driving mechanism 6 can also be an industrial robot, and the clamping module 7 is directly connected to the corresponding manipulator, so that the manipulator drives the clamping module 7 to move, thereby separating the protective film 2 from the workpiece 3; the driving mechanism 6 can also have other structural parts that can drive the clamping module 7 to move.
[0122] Reference Figure 6 In one embodiment, the clamping module 7 includes a connecting frame 71, a clamping driver 72 and two clamping blocks 73. The clamping driver 72 is configured to be connected to the driving mechanism 6. The clamping driver 72 is configured to drive at least one of the two clamping blocks 73 to move so that the two clamping blocks 73 are clamped on opposite sides of the adhesive tape 1. Further, at least one of the two clamping blocks 73 is slidably connected to the driving mechanism 6, and the clamping driver 72 is configured to drive at least one of the two clamping blocks 73 to move. Specifically, the connecting frame 71 is fixedly connected to the sliding plate 61; the clamping driver 72 includes a cylinder, the cylinder body of the cylinder is fixedly connected to the connecting frame 71, and the piston rod of the cylinder is arranged to move along the thickness direction of the adhesive tape 1. The two clamping blocks 73 are arranged in sequence along the moving direction of the piston rod of the clamping driving member 72, and the clamping block 73 located at the upper position is fixedly connected to the connecting frame 71, and the clamping block 73 located at the lower position is fixedly connected to the piston rod of the clamping driving member 72, so that the corresponding clamping block 73 is slidably connected to the sliding plate 61.
[0123] When the two clamping blocks 73 move to the upper and lower sides of the handle portion 12 of the adhesive tape 1 with the sliding plate 61, the piston rod of the clamping driving member 72 moves, and the clamping block 73 located at the lower position can be moved upward, so that the two clamping blocks 73 clamp the two sides of the handle portion 12 of the adhesive tape 1 to achieve the effect of clamping the adhesive tape 1, so that the sliding plate 61 can drive the adhesive tape 1 and the protective film 2 to separate from the workpiece 3. In another embodiment, the clamping block 73 located at the upper position can be connected to the piston rod of the clamping driving member 72, and the clamping block 73 located at the lower position can be connected to the connecting frame 71 through a connecting rod; in another embodiment, the clamping driving member 72 includes two cylinders, one of the clamping blocks 73 is connected to the piston rod of one of the cylinders, and the other clamping block 73 is connected to the piston rod of the other cylinder, so that the two cylinders cooperate to make the two clamping blocks 73 approach or move away from each other to achieve the clamping effect. In another embodiment, the clamping driving member 72 can also be a screw nut structure or other structure that can drive the clamping block 73 to slide.
[0124] In another embodiment, the clamping module 7 may also be other forms of structural members, such as pneumatic clamps, as long as it can clamp the adhesive tape 1, and the present application does not impose any limitation on this.
[0125] Reference Figure 2 , Figure 7 and Figure 8 In one embodiment, the automatic waste film tearing device 4 further includes a waste barrel 8; the driving mechanism 6 is further configured to drive the clamping module 7 to move toward the waste barrel 8, and the waste barrel 8 is used to receive the protective film 2 and the adhesive tape 1 released by the clamping module 7. Further, the waste barrel 8 is provided with an opening 8a and a stopper 81; the opening 8a is configured to allow the protective film 2 and the adhesive tape 1 to enter the waste barrel 8; the stopper 81 is located at the opening 8a, and is configured to stop the adhesive tape 1 when the driving mechanism 6 drives the clamping module 7 to move away from the waste barrel 8. Specifically, the opening 8a is located at the top of the waste barrel 8, and the stopper 81 includes a baffle 811 and a stopper rod 812; the baffle 811 is fixedly connected to the barrel wall at the opening 8a of the waste barrel 8, the stopper rod 812 is integrally formed with the baffle 811, and the end of the stopper rod 812 away from the baffle 811 extends obliquely from the barrel wall to the inside of the waste barrel 8 along the first direction X.
[0126] Reference Fig. 9 When the adhesive tape 1 is moved to the opening 8a of the waste bucket 8 by the clamping module 7, and the handle portion 12 of the adhesive tape 1 is located at a position on the side of the limiting rod 812 close to the inside of the waste bucket 8, the driving mechanism 6 moves the clamping module 7 in the direction of the limiting rod 812. When the handle portion 12 abuts against the limiting rod 812, the adhesive tape 1 is subjected to force and disengages from the clamping block 73 of the clamping module 7 and falls into the waste bucket 8. The limiting rod 812 is arranged at an angle, and the limiting rod 812 has a limiting effect on the movement of the adhesive tape 1 to the outside of the waste bucket 8, thereby helping to reduce the occurrence of the protective film 2 flying out of the waste bucket 8. In another embodiment, the clamping module 7 can also move upward so that the upper surface of the adhesive tape 1 abuts against the limiting member 81, so that the adhesive tape 1 falls off into the waste bucket 8.
[0127] Reference Fig. 9 In one embodiment, both clamping blocks 73 are provided with a clearance notch 731 to accommodate the limiting rod 812, so as to facilitate the contact between the limiting rod 812 and the adhesive tape 1. When the clamping module 7 moves the protective film 2 into the waste bucket 8 along the first direction X, after the protective film 2 or the adhesive tape 1 contacts the side wall of the limiting rod 812 on the side away from the waste bucket 8, the protective film 2 or the adhesive tape 1 automatically bends and deforms upwards, so that the limiting rod 812 can be relatively inserted into the clearance notch 731; at this time, the adhesive tape 1 is located on the side of the limiting rod 812 close to the inside of the waste bucket 8; then, the clamping module 7 moves in the opposite direction along the first direction X, so that the adhesive tape 1 can automatically fall off. Through such a setting, the distance that the clamping module 7 moves back and forth in the vertical direction each time can be reduced, which is conducive to improving work efficiency.
[0128] In one embodiment, the limiting member 81 may also be in the shape of a rod or a single plate, and the limiting member 81 is directly fixedly connected to the barrel wall of the waste barrel 8, and the end of the limiting member 81 away from the waste barrel 8 extends obliquely toward the interior of the waste barrel 8; in another embodiment, the end of the limiting member 81 away from the waste barrel 8 may also be directly extended vertically upward, as long as it can abut against the adhesive tape 1 to make the adhesive tape 1 fall off, the present application does not impose any limitation on this.
[0129] In another embodiment, the opening 8a of the waste bucket 8 may also be opened on the barrel wall of the waste bucket 8. In another embodiment, the opening 8a of the waste bucket 8 and the stopper 81 may also be omitted, and a pipe or a slideway may be installed on the waste bucket 8 to receive the protective film 2 released by the clamping module 7, and the corresponding protective film 2 may slide into the waste bucket 8 along the pipe or the slideway; in this embodiment, the adhesive tape 1 may be automatically separated from the clamping block 73 of the clamping module 7 by the gravity of the protective film 2 or with the assistance of other structures; specifically, a non-adhesive layer may be attached to the handle 12 of the adhesive tape 1, or other structures that are conducive to the detachment of the adhesive tape 1 may be used, which is not limited here.
[0130] Reference Figure 2 and Figure 8 In one embodiment, the automatic waste film tearing device 4 further includes an air blowing pipe 9, which is arranged in the waste barrel 8; further, the air blowing pipe 9 is connected to the limiter 81; specifically, the interiors of the baffle 811 and the limiter rod 812 of the limiter 81 are both hollow, and the interior of the limiter rod 812 is communicated with the interior of the baffle 811. The air blowing pipe 9 is fixedly mounted on the baffle 811, and the interior of the air blowing pipe 9 is communicated with the interior of the baffle 811; the end of the air blowing pipe 9 away from the baffle 811 is connected to a positive pressure source (not shown in the figure), and the positive pressure source includes an air compressor or a blower for blowing air into the interior of the baffle 811 and the limiter rod 812. The outer wall of the limiting rod 812 is provided with an air outlet 8121 communicating with the interior thereof. The air outlet 8121 is located on the side wall of the limiting rod 812 facing the interior of the waste bucket 8, so that air can be blown toward the handle 12 of the adhesive tape 1 through the air outlet 8121, thereby further causing the adhesive tape 1 to fall off.
[0131] In another embodiment, the peripheral wall of the air blowing tube 9 can also be directly fixedly installed on the waste barrel 8 or the stopper 81, and the air outlet end of the air blowing tube 9 is set downward, so that the gas blown by the air blowing tube 9 blows the handle 12 of the adhesive tape 1 downward, thereby causing the adhesive tape 1 to fall off. In another embodiment, the air blowing tube 9 can also be fixedly installed on the clamping block 73 of the clamping module 7 or on the connecting frame 71. In another embodiment, the air blowing tube 9 can also be omitted, as long as the adhesive tape 1 can be smoothly separated from the clamping block 73.
[0132] In one embodiment, the gas blown out by the air blow pipe 9 includes ion wind, and the positive or negative charge in the ion wind can neutralize the charge on the adhesive sticker 1 or the protective film 2 to reduce the static electricity of the adhesive sticker 1 or the protective film 2, thereby further facilitating the removal of the adhesive sticker 1.
[0133] The present application also discloses a waste film tearing device 10, referring to Fig.10 The waste film tearing equipment 10 includes a circulating material tray 101, a machine base (not shown in the figure), a transmission device 102, a feeding module 103 and an automatic waste film tearing device 4 of any of the above-mentioned embodiments; the circulating material tray 101 is configured to place a workpiece 3 from which a protective film 2 is to be removed; the machine base is provided with a pasting station 10a, a pressure holding station 10b and a film tearing station 10c in sequence along its length direction; the transmission device 102 is configured to drive the circulating material tray 101 to move to the pasting station 10a, the pressure holding station 10b and the film tearing station 10c in sequence; the feeding module 103 is configured to convey the adhesive label 1; the bonding module 5 is configured to join the adhesive label 1 located at the feeding module 103 with the protective film 2 of the workpiece 3 located at the pasting station 10a, and the clamping module 7 is configured to clamp the adhesive label 1 at the workpiece 3 located at the film tearing station 10c.
[0134] Specifically, the laminating component 51 is configured to join the adhesive sticker 1 located in the feeding module 103 with the protective film 2 of the workpiece 3 located in the pasting station 10a, and the pressure-maintaining component 52 is configured to press the adhesive sticker 1 on the workpiece 3 located in the pressure-maintaining station 10b. After the adhesive sticker 1 is automatically conveyed by the feeding module 103 and automatically pasted by the laminating module 5, the transmission device 102 transmits the flow tray 101 on which the workpiece 3 pasted with the adhesive sticker 1 is placed to the film tearing station 10c, and the driving mechanism 6 and the clamping module 7 cooperate with each other to automatically remove the protective film 2 of the workpiece 3, which has a high degree of automation and is conducive to improving the removal efficiency of the protective film 2 of the workpiece 3. In another embodiment, the pressure-maintaining station 10b can also be omitted, and the pressure-maintaining component 52 directly presses the adhesive sticker 1 on the workpiece 3 located in the pasting module.
[0135] In one embodiment, the feeding module 103 includes an unwinding component and a rewinding component. The unwinding component rewinds a strip of material with a plurality of adhesive stickers 1 attached thereto, and the end of the strip away from the unwinding component is rewinded in the rewinding component; the rewinding component rewinds the strip, and the unwinding component unwinds the strip at the same time, so that the supply strip continuously drives the adhesive stickers 1 to be transported to the laminating component 51, thereby achieving an automatic feeding effect. In another embodiment, the feeding module 103 may also include a placement platform, on which adhesive paper is placed, and a plurality of adhesive stickers 1 are arranged in a matrix on the corresponding adhesive paper for absorption by the laminating component 51; in another embodiment, the feeding component may also be in other structural forms, which are not limited in this application.
[0136] In one embodiment, the transmission device 102 is a belt conveyor assembly line to drive the circulating material tray 101 to move; the circulating material tray 101 is stopped at a corresponding station by a blocker or a lifting mechanism to perform the pasting or film tearing operation. The specific structure of the transmission device 102 has been disclosed in the relevant technology and will not be described here.
[0137] Reference Fig.10 and Fig.11 In one embodiment, the waste film tearing device 10 further includes a visual positioning module 104, which is configured to detect the position of the workpiece 3 located at the pasting station 10a. Specifically, the visual positioning module 104 includes a support frame 1041, a connecting seat 1042, a displacement driving member 1043 and a 3D camera assembly 1044. The support frame 1041 is fixedly connected to the machine base at the pasting station 10a; the 3D camera assembly 1044 is connected to the connecting seat 1042, and the connecting seat 1042 is slidably connected to the support frame 1041 through a slide rail; the displacement driving member 1043 is configured to drive the connecting seat 1042 to approach or move away from the flow tray 101 located at the pasting station 10a, so that the 3D camera assembly 1044 can take pictures of the position of the corresponding workpiece 3, thereby accurately locating the position of the workpiece 3, so as to improve the accuracy of pasting the adhesive label 1 by the pasting assembly 51. Specifically, the displacement driving member 1043 includes a cylinder; in another embodiment, the displacement driving member 1043 may also be a lead screw nut structure or a synchronous belt drive structure or other structures. The 3D camera assembly 1044 is arranged to be movable to approach or move away from the workpiece 3 in order to avoid the bonding assembly 51.
[0138] In another embodiment, the visual positioning module 104 may be omitted, and the transmission accuracy of the circulation tray 101 or the installation accuracy of the workpiece 3 relative to the circulation tray 101 may be precisely controlled by the transmission device 102 to improve the pasting accuracy of the adhesive tape 1.
[0139] In one embodiment, the waste film tearing device 10 further includes a material unloading module 105 and a visual inspection module 106, wherein the visual inspection module 106 is configured to detect whether the protective film 2 of the workpiece 3 outputted from the film tearing station 10c is removed; the material unloading module 105 is configured to transfer the workpiece 3 outputted from the film tearing station 10c to sort the workpiece 3 whose protective film 2 is removed. Specifically, the machine base is provided with an inspection station 10d, which is located at a position of the film tearing station 10c away from the pasting station 10a, and the visual inspection module 106 is configured to inspect the workpiece 3 transported from the film tearing station 10c to the inspection station 10d.
[0140] In one embodiment, the visual inspection module 106 includes a bracket and a 3D camera assembly 1044 mounted on the bracket, the bracket is connected to the base, and the 3D camera assembly 1044 takes a photo of the workpiece 3 located at the corresponding station position to determine whether the protective film 2 of the workpiece 3 is completely removed; the workpiece 3 with the protective film 2 removed is an OK piece, and the workpiece 3 with the protective film 2 not removed is an NG piece. In another embodiment, the inspection station 10d can also be omitted; in this embodiment, the structure of the visual inspection module 106 is the same as that of the visual positioning module 104, and the corresponding 3D camera assembly 1044 is configured to directly take a photo of the workpiece 3 located at the film tearing station 10c for inspection.
[0141] In one embodiment, the unloading module 105 includes a robot, the robot's manipulator is configured to pick up the workpiece 3, and the robot transfers the OK pieces and the NG pieces to different areas to achieve sorting of the OK pieces. In another embodiment, the unloading module 105 can also be other structures that can sort the workpiece 3 according to the detection structure of the visual inspection module 106.
[0142] In another embodiment, the unloading module 105 and the visual inspection module 106 may be omitted, and OK parts may be sorted manually.
[0143] Example 2
[0144] The difference between this embodiment and the first embodiment is that the installation structure of the clamping block 73 in the clamping module 7 is different and the installation position of the blowing pipe 9 is different, as follows:
[0145] Reference Fig.12 , one of the two clamping blocks 73 is arranged on the driving mechanism 6, and the other is rotatably arranged on the driving mechanism 6 and connected to the clamping driving member 72, and the clamping driving member 72 is configured to drive the clamping block 73 to rotate. Specifically, the two clamping blocks 73 are arranged in sequence along the vertical direction, the clamping block 73 located at the upper position is fixedly connected to the connecting frame 71, and the clamping block 73 located at the lower position is rotatably connected to the connecting frame 71; the cylinder body of the clamping driving member 72 is hinged to the connecting frame 71, and the piston rod of the clamping driving member 72 is hinged to the clamping block 73 located at the lower position, so as to drive the clamping block 73 located at the lower position to rotate toward the clamping block 73 located at the upper position, so as to achieve the effect of clamping the adhesive tape 1. In this embodiment, the clamping driving member 72 can also be a motor, the motor is connected to the connecting frame 71, and the output shaft of the motor is connected to the clamping block 73 located at the lower position, so as to drive the clamping block 73 to rotate.
[0146] Reference Fig.12 The air blowing pipe 9 is connected to the driving mechanism 6 , specifically, the air blowing pipe 9 is connected to the connecting frame 71 , and the air outlet end of the air blowing pipe 9 is arranged in a direction to blow the adhesive tape 1 downward, thereby facilitating the adhesive tape 1 to be separated from the clamping block 73 .
[0147] In another embodiment, the clamp block 73 can also be set to be hollow inside, and the air blowing tube 9 is connected to the clamp block 73 for blowing air into the inside of the clamp block 73; in this embodiment, the clamp block 73 is provided with air holes for blowing air into the handle portion 12 of the adhesive tape 1, thereby achieving the effect of making the adhesive tape 1 fall off. For details, please refer to the connection structure between the air blowing tube 9 and the limiting member 81 in Example 1.
[0148] The present application uses a bonding module 5 to stick the adhesive tape 1 onto the protective film 2 to be removed, and cooperates with a clamping module 7 and a driving mechanism 6 to separate the adhesive tape 1 together with the protective film 2 to be removed from the workpiece 3, which is beneficial to automatically remove the protective film 2 covering the surface of the workpiece 3, thereby helping to improve the removal efficiency of the protective film 2.
[0149] The present application provides a limiter 81 and an air blowing tube 9 to facilitate the adhesive tape 1 to automatically detach from the clamping module 7, thereby facilitating the unified collection of the torn protective film 2.
[0150] The above are only specific implementation methods of the present application, but the protection scope of the present application is not limited thereto, and any changes or substitutions within the technical scope disclosed in the present application should be included in the disclosure scope of the present application.
Claims
1. An automatic waste film tearing device, characterized in that: include: A bonding module, wherein the bonding module is configured to bond the adhesive tape with the handle portion to the protective film to be removed on the workpiece; A clamping module, the clamping module comprising a clamping drive and two clamping blocks, the clamping drive being configured to drive at least one of the two clamping blocks to move so that the two clamping blocks are clamped on opposite sides of the adhesive tape; and A driving mechanism, the driving mechanism is connected to the clamping driving member and is configured to drive the clamping driving member to move so as to drive the adhesive tape and the protective film to move in a direction away from the workpiece; The automatic waste film tearing device also includes a waste bucket; the driving mechanism is also configured to drive the clamping drive member to move toward the waste bucket, and the waste bucket is used to receive the protective film and the adhesive sticker released by the clamping block; The waste barrel is provided with an opening and a stopper; the opening is configured to allow the protective film and the adhesive tape to enter the waste barrel; The limiting member is located at the opening, and is configured to stop the adhesive label when the driving mechanism drives the clamping driving member to move away from the waste barrel.
2. The automatic waste film tearing device according to claim 1, characterized in that: The automatic waste film tearing device also includes an air blowing pipe, which is arranged on the waste material barrel or the driving mechanism, and is configured to blow air toward the handle of the adhesive label so as to move the adhesive label in a direction away from the clamping block.
3. The automatic waste film tearing device according to claim 2, characterized in that: The gas blown out from the air blowing pipe includes ion wind.
4. The automatic waste film tearing device according to claim 2, characterized in that: The limiting member is provided with an air outlet, the air blowing pipe is connected to the limiting member, and the interior of the air blowing pipe is communicated with the air outlet, so that the air blown from the air outlet is blown toward the handle of the adhesive tape.
5. The automatic waste film tearing device according to claim 1, characterized in that: The limiting member extends obliquely from the barrel wall of the waste barrel toward the interior of the waste barrel.
6. The automatic waste film tearing device according to claim 1, characterized in that: One of the two clamping blocks is arranged on the driving mechanism, and the other is rotatably arranged on the driving mechanism and connected to the clamping driving member, and the clamping driving member is configured to drive the clamping block to rotate.
7. The automatic waste film tearing device according to claim 1, characterized in that: The driving mechanism includes a mounting frame, a film-tearing driving member, a transfer frame and a transfer driving member; the clamping driving member and the film-tearing driving member are both arranged on the mounting frame, the mounting frame and the transfer driving member are both arranged on the transfer frame, the film-tearing driving member is configured to drive the clamping driving member along the thickness direction of the adhesive tape, and the transfer driving member is configured to drive the mounting frame to move along a first direction, and the first direction is parallel to the adhesive tape.
8. A waste film tearing device, characterized in that: include: A circulation tray, wherein the circulation tray is configured to place the workpiece whose protective film is to be removed; A machine base, wherein the machine base is provided with a pasting station and a film tearing station in sequence along its length direction; A transmission device, wherein the transmission device is configured to drive the circulating material tray to move to the pasting station and the film tearing station in sequence; A feeding module, wherein the feeding module is configured to convey the adhesive tape; and According to the automatic waste film tearing device as described in any one of claims 1 to 7, the bonding module is configured to join the adhesive label located at the feeding module with the protective film of the workpiece located at the pasting station, and the clamping module is configured to clamp the adhesive label at the workpiece located at the film tearing station.