Core pulling equipment for processing braid products
By designing an automated core extraction equipment and using process control and heating devices, the problem of manual core extraction efficiency and high cost in the prior art tape braiding products is solved, and efficient and low-cost automated core extraction operations are achieved.
Patent Information
- Application Number
- CN202421161529.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the prior art, the tape braided product of metal film capacitors needs to be manually clamped and manually pulled out using a heating clip, which is inefficient, high cost, and has instability in manual operation.
A core extraction equipment including a box holder, a control electric box, a conveying guide mechanism, a detection mechanism, an entraining mechanism, a core extraction mechanism, a heating plate, a clamping mechanism and a conveying power mechanism is designed. Through automated process control and heating devices, an automatic core extraction of the tape braiding product is realized.
It realizes automatic core extraction of tape braiding products, improves efficiency, reduces labor costs, and is simple to operate and has high reliability.
Smart Images
Figure CN222629777U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of braided product separation, in particular to a core-pulling device for processing braided products. Background Art
[0002] Taping products are bulk components that are placed in carrier tape after being inspected, reversing, tested, and other stations. When using the tape products, the products need to be peeled off from the tape. At present, the tape products of metal film capacitors are manually clamped with heated clips for a period of time and then manually pulled out and separated. The disadvantages of this method are low labor efficiency, insufficient performance, and high labor costs. Utility Model Content
[0003] The utility model aims to provide a core-pulling device for processing braided products.
[0004] The above technical objectives of the utility model are achieved through the following technical solutions:
[0005] The conveying guide rail mechanism is installed on the support, and the conveying guide rail mechanism comprises a guide plate, a limit baffle plate and a slide rail. The slide rail is inclined, and the lower end of the slide rail is located above the box placing seat, and the higher end of the slide rail is connected to the slide rail. The limit baffle plate is installed on the outer side of the slide rail guide plate and the slide rail. The entrainment mechanism is arranged above the slide rail. The entrainment mechanism comprises a slide rail mounting seat, a pressure plate and a pressure plate cylinder. The slide rail mounting seat is installed on the support, and the pressure plate cylinder is installed on the slide rail mounting seat. The pressure plate is connected to the piston rod of the pressure plate cylinder, and the pressure plate is guided by the guide rail on the back. The plate and the heating plate are installed on the front side of the pressing plate, and the preheating plate and the heating plate are located directly above the slide rail; the core pulling mechanism is a core pulling cylinder, and the clamping mechanism is connected to the piston rod of the core pulling cylinder, and the clamping mechanism includes a movable gripper plate, a fixed gripper plate and a claw cylinder, and the fixed gripper plate and the claw cylinder are fixedly installed on the mounting plate at the end of the piston rod of the core pulling cylinder, and the movable gripper plate is fixedly connected to the piston rod of the claw cylinder; the conveying power mechanism is installed at the unloading end of the slide rail, and the conveying power mechanism includes a main power wheel, a pressure wheel, a pressure wheel cylinder and a motor, and the main power wheel is connected to the motor installed on the bracket, and the pressure wheel cylinder and the pressure wheel are installed above the main power wheel, and the pressure wheel is fixedly connected to the piston rod of the pressure wheel cylinder, and the pressure wheel cylinder drives the pressure wheel to fit with the main power wheel, and a rejection plate is provided at the rear end of the main power wheel, and the rejection plate rejects the part of the table paper after the core of the product is pulled out.
[0006] Furthermore, resistance wires are installed inside the preheating plate and the heating plate, and temperature sensors can be built into the preheating plate and the heating plate to monitor the heating temperature.
[0007] Furthermore, the detection mechanism is a photoelectric switch, and the detection mechanism is used to detect the position of product feeding so as to accurately control the subsequent core pulling operation.
[0008] Furthermore, the motor is a stepper motor. Similarly, the motor may also be a servo motor, which mainly needs to meet the requirements of precise control of rotation speed and rotation angle.
[0009] In summary, the utility model has the following beneficial effects: the utility model can automatically remove the core of the processed braided products, and has the advantages of low cost, easy operation, high efficiency and high reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a top view of the utility model;
[0011] Figure 2 It is a side view of the front axle of the utility model;
[0012] Figure 3 It is a partial schematic diagram of the utility model;
[0013] Figure 4 It is a rear axle side view of the utility model.
[0014] In the figure, 1. box holder; 2. control electric box; 3. conveying guide rail mechanism; 4. detection mechanism; 5. bracket; 6. preheating plate; 7. entrainment mechanism; 8. core pulling mechanism; 9. heating plate; 10. clamping mechanism; 11. conveying power mechanism; 12. guide plate; 13. limit baffle; 14. slide rail; 15. slide rail mounting seat; 16. pressure plate; 17. pressure plate cylinder; 18. claw cylinder; 19. guide slide rail; 20. movable gripper plate; 21. fixed gripper plate; 22. core pulling cylinder; 23. main power wheel; 24. pressure wheel; 25. pressure wheel cylinder; 26. motor; 27. rejection plate. DETAILED DESCRIPTION
[0015] The utility model is further described in detail below in conjunction with the accompanying drawings, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] like Figure 1-4As shown, a core pulling device for processing braided products includes a box placing seat 1, a control electric box 2, a conveying guide rail mechanism 3, a detection mechanism 4, a bracket 5, a preheating plate 6, a tape entrainment mechanism 7, a core pulling mechanism 8, a heating plate 9, a clamping mechanism 10 and a conveying power mechanism 11. The box placing seat 1 and the control electric box 2 are installed on one side of the bracket 5, and the conveying guide rail mechanism 3 is installed on the bracket 5. The conveying guide rail mechanism 3 includes a guide plate 12, a limit baffle 13 and a slide rail 14. The slide rail 14 is inclined, and the lower end of the slide rail 14 is located at the box placing seat. The upper end of the slide rail 14 is connected to the slide rail 14, the limit baffle 13 is installed on the outer side of the slide rail guide plate 12 and the slide rail 14, the entrainment mechanism 7 is arranged above the slide rail 14, the entrainment mechanism 7 includes a slide rail mounting seat 15, a pressure plate 16 and a pressure plate cylinder 17, the slide rail mounting seat 15 is installed on the bracket 5, the pressure plate cylinder 17 is installed on the slide rail mounting seat 15, the pressure plate 16 is connected to the piston rod of the pressure plate cylinder 17, and the pressure plate 16 is guided by the guide rail 19 on the back, the preheating plate 6 and the heating plate 9 are installed on the front side of the pressing plate 16, and the preheating plate 6 and the heating plate 9 are located directly above the slide rail 14; the core pulling mechanism 8 is a core pulling cylinder 22, and the clamping mechanism 10 is connected to the piston rod of the core pulling cylinder 22, and the clamping mechanism includes a movable gripper plate 20, a fixed gripper plate 21 and a claw cylinder 18, and the fixed gripper plate 21 and the claw cylinder 18 are fixedly installed on the mounting plate at the end of the piston rod of the core pulling cylinder 22, and the movable gripper plate 20 is fixedly connected to the piston rod of the claw cylinder 18; the conveying power mechanism 11 is installed At the unloading end of the slide rail 14, the conveying power mechanism 11 includes a main power wheel 23, a pressure wheel 24, a pressure wheel cylinder 25 and a motor 26. The main power wheel 23 is connected to the motor 26 installed on the bracket 5. The pressure wheel cylinder 25 and the pressure wheel 24 are installed above the main power wheel 23. The pressure wheel 24 is fixedly connected to the piston rod of the pressure wheel cylinder 25. The pressure wheel cylinder 25 drives the pressure wheel 24 to fit with the main power wheel 23. The rear end of the main power wheel 23 is provided with a rejection plate 27, which rejects the part of the base paper after the core of the product is pulled out.
[0017] Furthermore, resistance wires are installed inside the preheating plate 6 and the heating plate 9, and temperature sensors can be built into the preheating plate 6 and the heating plate 9 to monitor the heating temperature.
[0018] Furthermore, the detection mechanism 4 is a photoelectric switch, and the detection mechanism 4 is used to detect the position of product feeding so as to accurately control the subsequent core pulling operation.
[0019] Furthermore, the motor 26 is a stepper motor. Similarly, the motor 26 may also be a servo motor, which mainly needs to meet the requirements of precise control of rotation speed and rotation angle.
[0020] Working principle: Place the box with the braided product in the box holder 1, pull one end of the braided product out of the box holder 1, pass it through the conveying guide mechanism 3, the detection mechanism 4, the preheating plate 6, the entrainment mechanism 7 and the heating plate 9, put the head paper on the main power wheel 23, and press it with the braid pressing wheel 24. At this time, the braided paper and tape part of the product are in the conveying guide mechanism 3, the detection mechanism 4, the preheating plate 6, the entrainment mechanism 7 and the heating plate 9, and the product protruding from the paper part is in the core pulling mechanism 8; start the operation, the preheating plate 6 and the heating plate 9 descend to press the paper and tape part of the braided product for heating, and after a certain period of time, the core pulling cylinder 22 extends, and the claw cylinder 18 drives the active The movable gripper plate 3 clamps the product, the core-pulling cylinder 22 retracts, the product is pulled out from the braid, the claw cylinder 18 opens, and the product falls into the turnover box; then, the preheating plate 6 and the heating plate 9 rise, the main power wheel 23 rotates, and drives the braided product to move forward to the specified position, the preheating plate 6 and the heating plate 9 descend to press the base paper and tape part of the braided product for heating, after a certain period of time, the core-pulling cylinder 22 extends out, the claw cylinder 18 clamps, the claw cylinder 18 drives the movable gripper plate 3 to clamp the product, the core-pulling cylinder 22 retracts, the product is pulled out from the braid, the claw cylinder 18 opens, and the product falls into the turnover box; the cycle runs, the products in the box are used up, and the next box of products is replaced, and the cycle is repeated.
[0021] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as the modifications are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A core-pulling device for processing braided products, characterized in that: The invention comprises a box placing seat (1), a control electric box (2), a conveying guide rail mechanism (3), a detection mechanism (4), a bracket (5), a preheating plate (6), a belt entrainment mechanism (7), a core pulling mechanism (8), a heating plate (9), a clamping mechanism (10) and a conveying power mechanism (11); the box placing seat (1) and the control electric box (2) are mounted on one side of the bracket (5); the conveying guide rail mechanism (3) is mounted on the bracket (5); the conveying guide rail mechanism (3) comprises a guide plate (12), a limit baffle (13) and a slide rail (14); the slide rail (14) is arranged obliquely, and the lower end of the slide rail (14) is located at the box placing seat (1). The upper end of the slide rail (14) is connected to the slide rail (14), the limit baffle (13) is installed on the outer side of the slide rail guide plate (12) and the slide rail (14), the entrainment mechanism (7) is arranged above the slide rail (14), the entrainment mechanism (7) comprises a slide rail mounting seat (15), a pressure plate (16) and a pressure plate cylinder (17), the slide rail mounting seat (15) is installed on the bracket (5), the pressure plate cylinder (17) is installed on the slide rail mounting seat (15), the pressure plate (16) is connected to the piston rod of the pressure plate cylinder (17), and the pressure plate (16) is guided by the guide slide rail (19) on the back, The preheating plate (6) and the heating plate (9) are installed on the front side of the pressing plate (16), and the preheating plate (6) and the heating plate (9) are located directly above the slide rail (14); the core pulling mechanism (8) is a core pulling cylinder (22), the clamping mechanism (10) is connected to the piston rod of the core pulling cylinder (22), the clamping mechanism comprises a movable gripping plate (20), a fixed gripping plate (21) and a claw cylinder (18), the fixed gripping plate (21) and the claw cylinder (18) are fixedly installed on the mounting plate at the end of the piston rod of the core pulling cylinder (22), and the movable gripping plate (20) is fixedly connected to the piston rod of the claw cylinder (18); The conveying power mechanism (11) is installed at the unloading end of the slide rail (14), and comprises a main power wheel (23), a pressure wheel (24), a pressure wheel cylinder (25) and a motor (26). The main power wheel (23) is transmission-connected to the motor (26) installed on the bracket (5). The pressure wheel cylinder (25) and the pressure wheel (24) are installed above the main power wheel (23). The pressure wheel (24) is fixedly connected to the piston rod of the pressure wheel cylinder (25). The pressure wheel cylinder (25) drives the pressure wheel (24) to fit with the main power wheel (23). A rejection plate (27) is provided at the rear end of the main power wheel (23).
2. The core-pulling device for processing braided products according to claim 1, characterized in that: Resistance wires are installed inside the preheating plate (6) and the heating plate (9).
3. The core-pulling device for processing braided products according to claim 2, characterized in that: The detection mechanism (4) is a photoelectric switch.
4. The core-pulling device for processing braided products according to claim 3, characterized in that: The motor (26) is a stepper motor.