Material pouring device for pickling process

Abstract

The utility model discloses a material pouring device for pickling process, which comprises a material loading hopper, a support frame, a washing mechanism, a rotary driving mechanism and a roller conveyor, the support frame is fixedly connected with a rack of the roller conveyor, the support frame is connected with the material loading hopper through the rotary driving mechanism, and the washing mechanism is connected with the rotary driving mechanism. The rotary driving mechanism is used for driving the material loading hopper to rotate so as to pour products in the material loading hopper onto the roller conveyor, the roller conveyor is used for conveying the products from back to front, and the washing mechanism comprises a first spray head washing set and a second spray head washing set; automation and high efficiency of the subsequent cleaning process in the pickling process are achieved, products can be automatically poured out and continuously conveyed through the combination of the rotary driving mechanism and the roller conveyor, efficiency is improved, participation of workers is reduced, it is ensured that the pickled products can be effectively cleaned through the design of the washing mechanism, and the product quality is improved. And the product is ensured to be thoroughly cleaned and residues are removed in the transfer process.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to a material pouring device for a pickling process. Background Art

[0002] Pickling is a common process in metal surface treatment, mainly used to remove scale, rust and impurities on the metal surface. The traditional pickling process usually involves immersing the metal workpiece in an acid solution to clean the metal surface. However, after pickling, acid and impurities will remain on the metal surface. If not thoroughly cleaned, these residues may affect the subsequent process flow and even cause corrosion or quality degradation of the workpiece.

[0003] In order to solve this problem, the existing pickling process usually includes a clean water flushing process to remove residues on the metal surface. The existing technology usually uses a manual handheld nozzle to perform simple flushing, which has low flushing efficiency and incomplete cleaning. In addition, the transfer process requires manual participation, which increases the intensity of workers. Utility Model Content

[0004] In order to solve the above technical problems, the utility model relates to a material pouring device for pickling process, which has a simple and reliable structure, effectively solves the above technical problems, and is suitable for popularization and use. In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0005] A material pouring device for pickling process, including a loading hopper, a support frame, a flushing mechanism, a rotary drive mechanism, and a roller conveyor, wherein the support frame is fixedly connected to the frame of the roller conveyor, and the support frame is connected to the loading hopper through the rotary drive mechanism, and the rotary drive mechanism is used to drive the loading hopper to rotate so that the product inside can be poured onto the roller conveyor, and the roller conveyor is used to convey the product from back to front, and the flushing mechanism includes a first nozzle flushing group and a second nozzle flushing group, the first nozzle flushing group is located at the rear side of the loading hopper, and the two groups of second nozzle flushing groups are symmetrically arranged on the left and right sides of the roller conveyor.

[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: the rotary drive mechanism is a linear cylinder, a support shaft is provided on the top of the support frame, a fixing rod is provided on the bottom cross bar of the support frame, mounting plates are symmetrically provided on the left and right sides of the bottom of the loading hopper, the mounting plates are provided with hinge holes that rotate with the support shaft, and an articulated seat is also provided at the bottom of the loading hopper, the cylinder body of the linear cylinder is rotatably connected to the fixing rod, and the piston rod of the linear cylinder is rotatably connected to the articulated seat.

[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: the flushing mechanism also includes a water pump and a conduction pipeline, the water pump is connected to the first nozzle flushing group and the second nozzle flushing group through the conduction pipeline, the first nozzle flushing group includes a plurality of first nozzles evenly arranged at intervals in the left and right directions on the rear side of the loading hopper, the nozzle of the first nozzle is facing the loading hopper, the second nozzle flushing group includes a plurality of second nozzles evenly arranged at intervals in the front and rear directions, the nozzle of the second nozzle is facing the roller conveyor.

[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: a material placing rack is also provided on the front side of the roller conveyor.

[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: four spring buffers symmetrical in pairs are further arranged between the conducting frame and the bottom supporting frame of the roller conveyor.

[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: inclined outwardly expanding guide plates are respectively provided on the left and right sides of the top of the loading hopper.

[0011] On the basis of the above scheme and as a preferred scheme of the above scheme: the outer surface of the loading hopper is provided with a plurality of reinforcing ribs.

[0012] Compared with the prior art, the utility model has the following outstanding and beneficial technical effects: it realizes the automation and efficiency of the post-cleaning process in the pickling process; the combination of the rotary drive mechanism and the roller conveyor enables the product to be automatically poured out and continuously conveyed, thereby improving efficiency and reducing the participation of workers; the design of the flushing mechanism ensures that the product after pickling can be effectively cleaned, ensuring that the product is thoroughly cleaned and residues are removed during the transfer process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the equipment;

[0014] Figure 2 is a schematic diagram of a rotary drive mechanism;

[0015] Figure 3 It is a schematic diagram of the loading hopper. DETAILED DESCRIPTION

[0016] In order to make the objectives, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments. However, the specific implementation methods and embodiments described below are for illustrative purposes only and are not intended to limit the present invention.

[0017] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate directions or positional relationships based on the attached Figure 1 The directions or positional relationships shown are only for the convenience of describing the present invention, and are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0018] In the description of this application, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0019] In order to solve the above technical problems, Figure 1-3 As shown, the utility model designs a material unloading device for pickling process, including a loading hopper 1, a support frame 2, a flushing mechanism, a rotary drive mechanism, and a roller conveyor 3. The cross section of the loading hopper 1 is approximately an inverted triangle structure. The loading hopper 1 is used to receive the product exported after the pickling is completed. The support frame 2 is fixedly connected to the frame of the roller conveyor 3. The support frame 2 is connected to the loading hopper 1 through a rotary drive mechanism. The rotary drive mechanism is used to drive the loading hopper 1 to rotate so that the internal product can be poured onto the roller conveyor 3. The roller conveyor 3 is used to convey the product from the back to the front. The front side of the roller conveyor 3 is also provided with a material unloading rack 4, which is used to receive the workpiece exported from the roller conveyor 3. The export end of the pickling conveyor line is directly set above the loading hopper 1. After the loading hopper 1 receives the product, the rotary drive mechanism and the roller conveyor 3 are used to realize the automatic material unloading and transfer process, which reduces manual operation and labor intensity.

[0020] Preferably, the rotary drive mechanism is a linear cylinder 5, a support shaft 6 is provided on the top of the support frame 2, a fixing rod 7 is provided on the bottom cross bar of the support frame 2, mounting plates 8 are symmetrically provided on the left and right sides of the bottom of the loading hopper 1, the mounting plates 8 are provided with hinge holes for rotationally cooperating with the support shaft 6, and an articulated seat 9 is also provided at the bottom of the loading hopper 1. The cylinder body of the linear cylinder 5 is rotatably connected to the fixing rod 7, and the piston rod of the linear cylinder 5 is rotatably connected to the articulated seat 9. The use of the linear cylinder 5 provides a stable rotational driving force, improves the carrying capacity of the loading hopper 1, and ensures the smooth rotation of the loading hopper 1. The linear cylinder 5 has a simple structure, is easy to maintain and replace, and reduces maintenance costs.

[0021] The flushing mechanism includes a water pump 10, a transmission pipeline 11, a first nozzle flushing group 12 and a second nozzle flushing group 13. The first nozzle flushing group 12 is located at the rear side of the loading hopper 1, and two groups of second nozzle flushing groups 13 are symmetrically arranged on the left and right sides of the roller conveyor 3. The water pump 10 is connected to the first nozzle flushing group 12 and the second nozzle flushing group 13 through the transmission pipeline 11. The first nozzle flushing group 12 includes a plurality of first nozzles uniformly arranged at the rear side of the loading hopper 1 along the left and right directions, and the nozzle of the first nozzle faces the loading hopper 1. The second nozzle flushing group 13 includes a plurality of second nozzles uniformly arranged along the front and rear directions, and the nozzle of the second nozzle faces the roller conveyor 3. The design of the first nozzle flushing group 12 and the second nozzle flushing group 13 ensures comprehensive flushing of the product during the pouring process. The reasonable layout of the nozzles and the nozzle direction design improve the flushing efficiency and ensure the cleanliness of the product surface.

[0022] Furthermore, four spring buffers 14 are arranged symmetrically in pairs between the conducting frame of the roller conveyor 3 and the bottom support frame 2. The use of the spring buffers 14 reduces the vibration and noise during the operation of the roller conveyor 3, provides a buffering effect, and prevents the roller conveyor 3 from being damaged during the unloading process.

[0023] Furthermore, the left and right sides of the top of the loading hopper 1 are respectively provided with inclined outwardly expanding guide plates 15. The design of the guide plates 15 helps to guide the material to flow smoothly into the loading hopper 1, thereby reducing the scattering and waste of the material.

[0024] Furthermore, a plurality of reinforcing ribs 16 are provided on the outer surface of the loading bucket 1. The design of the reinforcing ribs 16 enhances the structural strength of the loading bucket 1, improves the durability and reliability of the loading bucket 1, and helps to extend the service life of the loading bucket 1, reducing the replacement frequency and cost.

[0025] It is worth noting that the technical features such as cylinders and roller conveyors involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected by conventional methods in the field, and should not be regarded as the invention point of this utility model patent. This utility model patent will not be further elaborated.

[0026] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made by technicians in the relevant technical field based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A material pouring device for pickling process, characterized in that: It includes a loading hopper, a support frame, a flushing mechanism, a rotary drive mechanism, and a roller conveyor. The support frame is fixedly connected to the frame of the roller conveyor. The support frame is connected to the loading hopper through the rotary drive mechanism. The rotary drive mechanism is used to drive the loading hopper to rotate so that the products inside can be poured onto the roller conveyor. The roller conveyor is used to convey the products from back to front. The flushing mechanism includes a first nozzle flushing group and a second nozzle flushing group. The first nozzle flushing group is located at the rear side of the loading hopper, and the two groups of second nozzle flushing groups are symmetrically arranged on the left and right sides of the roller conveyor.

2. A material pouring device for pickling process according to claim 1, characterized in that: The rotary drive mechanism is a linear cylinder, a support shaft is provided on the top of the support frame, a fixed rod is provided on the bottom cross bar of the support frame, mounting plates are symmetrically provided on the left and right sides of the bottom of the loading hopper, the mounting plates are provided with hinge holes that rotate with the support shaft, and an articulated seat is also provided at the bottom of the loading hopper, the cylinder body of the linear cylinder is rotatably connected to the fixed rod, and the piston rod of the linear cylinder is rotatably connected to the articulated seat.

3. A material pouring device for pickling process according to claim 2, characterized in that: The flushing mechanism also includes a water pump and a conducting pipeline. The water pump is connected to a first nozzle flushing group and a second nozzle flushing group through a conducting pipeline. The first nozzle flushing group includes a plurality of first nozzles evenly spaced along the left-right direction at the rear side of the loading hopper, and the nozzles of the first nozzles face the loading hopper. The second nozzle flushing group includes a plurality of second nozzles evenly spaced along the front-back direction, and the nozzles of the second nozzles face the roller conveyor.

4. A material pouring device for pickling process according to claim 3, characterized in that: A material placing rack is also arranged on the front side of the roller conveyor.

5. A material pouring device for pickling process according to claim 4, characterized in that: Four spring buffers symmetrical in pairs are also arranged between the conducting frame and the bottom supporting frame of the roller conveyor.

6. A material pouring device for pickling process according to claim 5, characterized in that: The left and right sides of the top of the loading hopper are respectively provided with inclined outwardly expanding guide plates.

7. A material pouring device for pickling process according to claim 6, characterized in that: The outer surface of the loading hopper is provided with a plurality of reinforcing ribs.

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