Device for transporting rubber cores
By designing a device for wire harness processing, the mechanical transportation and automatic tightening of the rubber core is achieved by using vibrating discs, linear feeders and mechanical clamping hands, the problems of low manual operation efficiency and damage to the rubber core are solved, and the production efficiency and automation are improved.
Patent Information
- Application Number
- CN202420338795.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-02-23
AI Technical Summary
During the online harness processing, manually placing the rubber core sleeve on the online harness is inefficient and can easily lead to damage to the rubber core.
A device including a vibrating disk, a linear feeder and a mechanical clamping hand is designed. The rubber core is driven into the feeding path through the vibrating disk. The linear feeder accurately conveys the rubber core, and the mechanical clamping hand moves circulating along the direction of the discharge port to clamp and socket the rubber core.
The mechanical transportation and automatic tightening of the rubber core are realized, which reduces labor costs, improves production efficiency and automation, and avoids the damage to the rubber core caused by manual operation errors.
Smart Images
Figure CN222630428U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wire harness processing, in particular to a device for transporting a rubber core. Background Art
[0002] A circuit group is the overall set of service equipment that provides services to a certain group of load sources, such as relay lines, switching devices, control systems, etc.
[0003] At present, wire harnesses (charging cables, applicable to many cable production) need to use rubber cores to tighten the wire harnesses during the production and processing process so that subsequent processes can proceed normally. Traditionally, the rubber cores are manually put directly on the wire harnesses to complete the operation, but the manual work efficiency is low, and this method is prone to damage to the rubber core due to inaccurate manual operation. Utility Model Content
[0004] The purpose of the utility model is to solve the above defects and provide a device for transporting rubber cores.
[0005] The purpose of the utility model is achieved in the following way: a device for transporting rubber cores, comprising a base plate and a vibration plate, a linear feeder and a mechanical gripper arranged on the base plate, a discharge channel is provided at the upper end of the vibration plate, a feeding channel is provided at the upper end of the linear feeder, the discharge channel is connected with one end of the feeding channel, a support frame is provided on the top surface of the base plate, a pusher is provided at one end of the support frame, a discharge port is provided at the other end of the support frame, a discharge channel is provided in the middle of the support frame, one end of the discharge channel is connected with the other end of the feeding channel, the movable end of the pusher moves from the other end of the discharge channel to the discharge port, and the mechanical gripper circulates along the direction of the discharge port.
[0006] In the above description, as a further solution, a cover plate is provided on the top surface of the linear feeder, and a window is provided on the surface of the cover plate, and the window is opposite to the feeding channel.
[0007] In the above description, as a further solution, the pusher includes a movable cylinder and a push rod. The movable cylinder is fixed on a support frame. The movable end of the movable cylinder is connected to one end of the push rod. The other end of the push rod is provided with a groove. The groove is flush with the inner surface of the pushing channel, and the groove is flush with the inner surface of the discharge port. The groove moves reciprocatingly along the pushing channel and the discharge port.
[0008] In the above description, as a further solution, a bracket is provided on the top surface of the base plate, and the mechanical gripper includes a horizontal movable slide, a lifting motion slide and left and right motion cylinders. The horizontal movable slide is arranged on the top surface of the bracket, the lifting motion slide is arranged at the movable end of the horizontal movable slide, and the left movable end of the left and right motion cylinders moves toward each other.
[0009] In the above description, as a further solution, the left movable end of the left and right moving cylinder is the first clamping rod, and the right movable end of the left and right moving cylinder is the second clamping rod. One end of the first clamping rod and one end of the second clamping rod are both provided with clamping blocks, and the clamping blocks retract toward the discharge port.
[0010] In the above description, as a further solution, the side of the clamping block is provided with an inclined groove and a matching groove, the inclined groove and the matching groove are connected, and the inclined groove is inclined along the direction of the matching groove.
[0011] In the above description, as a further solution, a protective plate is provided on the top surface of the support frame, and the protective plate seals the top surface of the discharge channel.
[0012] The beneficial effects produced by the utility model are as follows: the device for transporting rubber cores realizes mechanical transportation and tightening of rubber cores by setting a vibration plate, a linear feeder and a mechanical clamp, thereby effectively reducing labor costs, greatly improving production efficiency, and enhancing the safety of rubber core transportation; by setting a feeding channel and a feeding channel, the rubber core can be accurately fed without human intervention, the automation degree of the production process is improved, and the work efficiency of transporting rubber cores is greatly improved; by setting a discharge channel, a discharge port and a pusher, the rubber core can be transported back and forth from the discharge channel to the discharge port by the active end of the pusher, further improving the efficiency of transporting the rubber core, ensuring that the rubber core maintains a stable speed and direction during transportation, and ensuring smooth production process; by setting a mechanical clamp to circulate along the direction of the discharge port, the rubber core is clamped one by one on the wiring harness in an orderly manner, ensuring that the transportation process of the rubber core is orderly and stable, and avoiding damage to the rubber core due to manual operation errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of a device for transporting a rubber core in a first direction of the utility model;
[0014] Figure 2 For this utility model Figure 1 A partial enlarged schematic diagram of B in the middle;
[0015] Figure 3 It is a schematic diagram of the three-dimensional structure of the second direction of a device for transporting a rubber core according to the utility model;
[0016] Figure 4 For this utility model Figure 3 A partial enlarged schematic diagram of B in the middle;
[0017] Figure 5 It is a three-dimensional structural schematic diagram of a first clamping rod and a second clamping rod in a device for transporting a rubber core according to the utility model;
[0018] Figure 6It is a schematic diagram of the three-dimensional structure of a device for transporting a rubber core according to the utility model when the first clamping rod and the second clamping rod are separated;
[0019] In the figure: 1-bottom plate, 2-vibrating plate, 3-linear feeder, 4-discharging channel, 5-feeding channel, 6-support frame, 7-discharging port, 8-discharging channel, 9-cover plate, 10-window, 11-movable cylinder, 12-push rod, 13-groove, 14-bracket, 15-horizontal moving slide, 16-lifting moving slide, 17-left and right moving cylinder, 18-first clamping rod, 19-second clamping rod, 20-clamping block, 21-inclined groove, 22-matching groove, 23-protective plate. DETAILED DESCRIPTION
[0020] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0021] The embodiments described with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and cannot be understood as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meanings of "several" and "multiple" are two or more, unless otherwise clearly and specifically defined. In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances. In this application, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature can include the first and second features being in direct contact, or it can include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is lower in level than the second feature.
[0022] See also Figure 1-6 The specific implementation of the device for transporting the rubber core includes a base plate 1 and a vibration plate 2, a linear feeder 3 and a mechanical gripper arranged on the base plate 1. The vibration plate 2 is a driving source for transporting the rubber core, the linear feeder 3 is a machine for accurately conveying the rubber core, and the mechanical gripper is a power clamp for clamping and sleeved the rubber core.
[0023] The upper end of the vibration plate 2 is provided with a discharge channel 4, the upper end of the linear feeder 3 is provided with a feed channel 5, the discharge channel 4 is connected with one end of the feed channel 5, the top surface of the bottom plate 1 is provided with a support frame 6, one end of the support frame 6 is provided with a pusher, and the pusher is used to discharge the rubber core one by one in an orderly manner. A discharge port 7 is provided at the other end of the support frame 6, and a discharge channel 8 is provided in the middle of the support frame 6. One end of the discharge channel 8 is connected with the other end of the feed channel 5. The movable end of the pusher moves from the other end of the discharge channel 8 to the discharge port 7, further improving the efficiency of transporting the rubber core, ensuring that the rubber core maintains a stable speed and direction during transportation, and ensuring smooth production. The mechanical gripper circulates along the direction of the discharge port 7, and orderly clamps the rubber core one by one to the wiring harness, ensuring that the transportation process of the rubber core is orderly and stable, and avoiding damage to the rubber core due to manual operation errors.
[0024] Specifically, a cover plate 9 is provided on the top surface of the linear feeder 3, and a window 10 is provided on the surface of the cover plate 9. The window 10 is opposite to the feeding channel 5. The window 10 is convenient for checking the state of the rubber core in the feeding channel 5 and for adjusting the misplaced rubber core. At the same time, the window 10 is also convenient for cleaning impurities in the feeding channel 5 to prevent foreign matter from contaminating the rubber core.
[0025] In this embodiment, the pusher includes a movable cylinder 11 and a push rod 12. The movable cylinder 11 is fixed on the support frame 6, and the movable end of the movable cylinder 11 is connected to one end of the push rod 12. A groove 13 is provided at the other end of the push rod 12. The groove 13 is flush with the inner surface of the push channel, and the groove 13 is flush with the inner surface of the discharge port 7, which facilitates the stable movement of the rubber core and avoids the occurrence of blockage of the rubber core. The groove 13 moves reciprocatingly along the push channel and the discharge port 7.
[0026] In this embodiment, a bracket 14 is provided on the top surface of the bottom plate 1, and the mechanical gripper includes a horizontal moving slide 15, a lifting moving slide 16, and a left and right moving cylinder 17. The horizontal moving slide 15 and the lifting moving slide 16 are provided to facilitate the left and right moving cylinder 17 to move in multiple directions, thereby improving the flexibility of the left and right moving cylinder 17. The horizontal moving slide 15 is provided on the top surface of the bracket 14, the lifting moving slide 16 is provided at the movable end of the horizontal moving slide 15, and the left and right moving cylinder 17 is provided at the movable end of the lifting moving slide 16. The left movable end of the left and right moving cylinder 17 moves towards the right movable end of the left and right moving cylinder 17, which is convenient for clamping the rubber core and can adapt to rubber cores of different widths, thereby improving the flexibility and adaptability of the operation.
[0027] Specifically, the left movable end of the left and right moving cylinder 17 is the first clamping rod 18, and the right movable end of the left and right moving cylinder 17 is the second clamping rod 19. One end of the first clamping rod 18 and one end of the second clamping rod 19 are both provided with a clamping block 20. The clamping block 20 gradually retracts toward the discharge port 7, which increases the movable range of the clamping block 20, so that it can move to the discharge port 7 more easily and firmly clamp the rubber core, thereby improving the operational convenience of the clamping block 20.
[0028] Specifically, the side of the clamping block 20 is provided with an inclined groove 21 and a matching groove 22, the inclined groove 21 and the matching groove 22 are connected, and the inclined groove 21 is inclined along the direction of the matching groove 22. In the process of the adjacent clamping blocks 20 moving relative to each other to clamp the rubber core, if the inner wall of the matching groove 22 fails to fully contact the rubber core, the establishment of the inclined groove 21 will play a role. The inclined surface of the inclined groove 21 first contacts the rubber core, and then continuously pushes the rubber core forward so that it fits closely to the inner wall of the matching groove 22, thereby increasing the actual area of clamping the rubber core.
[0029] In this embodiment, a protective plate 23 is provided on the top surface of the support frame 6, and the protective plate 23 seals the top surface of the discharge channel 8. The provision of the protective plate 23 facilitates the rubber core to slide stably in the middle and prevents the rubber core from derailing.
[0030] The working principle of the embodiment of the utility model is as follows: the vibration plate 2 is driven, and the rubber cores are guided from the internal vibration of the vibration plate 2 to the discharge channel 4, and are squeezed and moved to the feeding channel 5 in an orderly manner, and then the movable cylinder 11 is driven, and the movable cylinder 11 drives the push rod 12, and the groove 13 on the push rod 12 is first flush with the discharge channel 8, and the rubber core is guided to the groove 13, and then is brought to the discharge port 7, and then the horizontal movable slide 15 is driven, and the horizontal movable slide 15 drives the lifting slide 16, and the lifting slide 16 drives the left and right moving cylinders 17, and the first clamping rod 18 and the second clamping rod 19 move toward each other, and the inclined groove 21 cooperates and pushes the rubber core, and the matching groove 22 clamps the rubber core.
[0031] The above contents are further detailed descriptions of the present invention in combination with specific further embodiments, and the specific implementation of the present invention cannot be considered to be limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as the protection scope of the present invention.
Claims
1. A device for transporting a rubber core, comprising a bottom plate and a vibration plate arranged on the bottom plate, a linear feeder and a mechanical gripper, characterized in that: A discharge channel is provided at the upper end of the vibration plate, a feed channel is provided at the upper end of the linear feeder, the discharge channel is connected with one end of the feed channel, a support frame is provided on the top surface of the bottom plate, a pusher is provided at one end of the support frame, a discharge port is provided at the other end of the support frame, a discharge channel is provided in the middle of the support frame, one end of the discharge channel is connected with the other end of the feed channel, the movable end of the pusher moves from the other end of the discharge channel to the discharge port, and the mechanical gripper circulates along the direction of the discharge port.
2. A device for transporting a rubber core according to claim 1, characterized in that: A cover plate is provided on the top surface of the linear feeder, and a window is provided on the surface of the cover plate, and the window is opposite to the feeding channel.
3. A device for transporting a rubber core according to claim 1 or 2, characterized in that: The pusher includes a movable cylinder and a push rod. The movable cylinder is fixed on a support frame. The movable end of the movable cylinder is connected to one end of the push rod. The other end of the push rod is provided with a groove. The groove is flush with the inner surface of the push channel and the inner surface of the discharge port. The groove moves reciprocatingly along the push channel and the discharge port.
4. A device for transporting a rubber core according to claim 1 or 2, characterized in that: A bracket is provided on the top surface of the base plate, and the mechanical gripper includes a horizontal movable slide, a lifting motion slide and left and right motion cylinders. The horizontal movable slide is arranged on the top surface of the bracket, the lifting motion slide is arranged at the movable end of the horizontal movable slide, and the left movable end of the left and right motion cylinders moves toward each other.
5. A device for transporting a rubber core according to claim 4, characterized in that: The left movable end of the left and right moving cylinder is the first clamping rod, and the right movable end of the left and right moving cylinder is the second clamping rod. One end of the first clamping rod and one end of the second clamping rod are both provided with clamping blocks, and the clamping blocks shrink toward the direction of the discharge port.
6. The device for transporting a rubber core according to claim 5, characterized in that: The side surface of the clamping block is provided with an inclined groove and a matching groove, the inclined groove and the matching groove are connected, and the inclined groove is inclined along the direction of the matching groove.
7. A device for transporting a rubber core according to claim 1 or 2, characterized in that: The top surface of the support frame is provided with a protective plate, and the protective plate seals the top surface of the discharge channel.