Full-automatic winding machine

By introducing automatic loading and unloading systems into the winding machine, using components such as winding ducts, auxiliary winding discs, fixed wire frames, servo motors, transmission rods, unloading racks and telescopic cylinders, the problem of existing winding machines requiring manual replacement of the bobbin is solved, and the operation of the fully automatic winding machine is achieved, which improves efficiency and reduces labor intensity.

CN222630732UActive Publication Date: 2025-03-18NINGBO YONGFU TEXTILE MASCH CO LTD
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Patent Information

Application Number
CN202421414911.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-18
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

During the use of existing winding machines, the existing winding machine needs to manually replace the screw tube after the wire winding is completed, resulting in cumbersome operation and delayed timeliness. The lack of automatic discharge and replacement of the screw tube, resulting in the winding machine being unable to achieve full automatic operation, extending the winding timeliness and increasing the labor intensity of workers.

Method used

A fully automatic winding machine is designed, which uses components such as winding ducts, auxiliary winding discs, fixed wire frames, servo motors, transmission rods, discharge frames and telescopic cylinders to realize automatic loading and unloading of the wire barrel, reduce manual intervention, and achieve fully automatic operation.

Benefits of technology

Through automated loading and unloading operations, tedious manual operations are saved, the working efficiency of the winding machine is improved, the labor intensity of workers is reduced, and the fully automatic operation of the winding machine is realized.

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Abstract

The utility model relates to the field of winding machines, in particular to a full-automatic winding machine which comprises a machine body used for bearing a doubling thread winding assembly and a winding groove, the winding groove is formed in the upper portion of the machine body and used for completing doubling thread winding work, and a driving machine box is fixedly installed on one side of the winding groove. The full-automatic winding machine is provided with the winding groove, the auxiliary wire winding disc, the fixed wire frame, the servo motor, the transmission rod, the discharging frame and the telescopic air cylinders, when the full-automatic winding machine is used, after winding of a current bobbin is completed, only the bobbin where winding is completed needs to be taken down, then the telescopic air cylinders on the two sides drive the discharging partition plate to stretch out and draw back into the telescopic opening of the discharging frame, and the winding process is completed. In this way, the standby bobbin in the discharging frame can fall into the winding groove and enter the notch in the middle of the fixed thread frame, at the moment, it is only needed that a worker fixes doubling threads on the standby bobbin, and then the servo motor can drive the standby bobbin to continue to run together with the auxiliary thread winding disc through the transmission rod to complete winding work.
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Description

Technical Field

[0001] The utility model relates to the field of winding machines, in particular to a full-automatic winding machine. Background Art

[0002] A winding machine is a device that winds a linear object onto a designated device. The textile industry mostly uses cotton yarn, artificial fiber thread, etc. to wind various yarn balls and yarns suitable for textile machines. These all require a winding machine to wind. The spinning winding machine is an efficient yarn processing equipment. Compared with other yarn processing equipment, the spinning winding machine has the advantages of high efficiency, high precision, low noise and low energy consumption. Its usage scenarios are very wide, including textiles, clothing, home textiles, footwear and other fields. It can be used to produce various yarn products, such as cotton yarn, silk yarn, chemical fiber yarn, etc.

[0003] After searching, a utility model patent (or invention patent) with publication number CN219730163U specifically discloses a winding machine, which belongs to the technical field of winding machines and mainly includes a winding machine main body, which is used to wind textile wire. The winding machine main body includes a winding shaft, a reel, which is sleeved on the winding shaft, and the reel is used to wind the textile wire, a stop block, and multiple groups of the stop blocks are evenly installed in the circumferential direction of one end of the winding shaft. A clamping assembly is installed on the winding shaft, and the clamping assembly includes an adjusting rod and a limiting portion installed at the end of the adjusting rod, and the limiting portion is used to clamp the reel, a positioning hole, which is arranged on the adjusting rod, and a latch, which is suitable for being disassembled and installed in the radial direction of the winding shaft, and the latch passes through the positioning hole to fix the axial position of the adjusting rod, and the fixed position of the reel is adjusted by the adjusting rod, and the stably installed and fixed reel is completed by the combination of the latch and the positioning hole. A winding machine of the present application achieves the effect of stably installing the reel.

[0004] During the use of the existing winding machine, the wire bobbin needs to be replaced manually after the winding of the current wire bobbin is completed. This replacement method is not only cumbersome but also delays the overall winding time. In the above-mentioned comparative case, there is also a lack of a method for automatically unloading and replacing the wire bobbin. In this way, the winding work cannot be fully automatic during the long-term use of the winding machine, which not only prolongs the winding time, but also increases the labor intensity of the workers during long-term use.

[0005] Therefore, it is necessary to invent a fully automatic winding machine to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a fully automatic winding machine, which can realize the automatic loading of the wire bobbin by the winding groove, auxiliary wire winding disk, fixed wire rack, servo motor, transmission rod, unloading rack and telescopic cylinder. There is no need for workers to stand by the winding machine all the time to load and unload the wire bobbin, which saves unnecessary tedious operations and allows the winding machine to run fully automatically, thereby improving the overall working efficiency of the fully automatic winding machine and reducing the labor intensity of workers, so as to solve the problem that in the prior art, the wire winding machine needs to be manually replaced after the current wire bobbin is wound during use. Such replacement method is not only cumbersome but also delays the overall winding time. In the above-mentioned comparative case, there is also a lack of a method for automatically unloading and replacing the wire bobbin. In this way, the winding machine cannot be fully automatically wound during long-term use, which not only prolongs the winding time but also increases the labor intensity of workers under long-term use.

[0007] In order to achieve the above-mentioned object, the utility model provides the following technical solutions: a fully automatic winding machine, comprising a machine body, for carrying components such as spinning and winding;

[0008] A winding groove is provided on the upper part of the machine body and is used for winding the spinning thread. A driving chassis is fixedly installed on one side of the winding groove. An auxiliary wire winding disc is fixedly installed inside the winding groove. A fixed wire rack is fixedly installed outside the winding groove. A servo motor is arranged outside the fixed wire rack. A transmission rod is fixedly installed on the output end of the servo motor.

[0009] A feeding rack is arranged above the machine body and is used for placing the bobbins for winding. A telescopic opening is provided on one side of the feeding rack. A mounting plate is fixedly installed on the outside of the feeding rack. A telescopic cylinder is arranged above the mounting plate. A feeding spacer is fixedly installed on one end of the telescopic cylinder. A spare bobbin is arranged above the feeding spacer.

[0010] Preferably, an operating table is fixedly installed on one side of the body, a fixed slot is opened inside the body, a fixed card block is movably connected inside the fixed slot, and a wire receiving disc is fixedly installed on one end of the fixed card block.

[0011] Preferably, a fixed card block fixedly installed at the bottom of the wire receiving tray is engaged with a fixed card slot provided inside the body, and the fixed card block and the fixed card slot are used in coordination.

[0012] Preferably, a limit plate is provided above the wire receiving drum, a limit clamp is fixedly installed outside the limit plate, and a wire routing drum is fixedly installed above the limit plate.

[0013] Preferably, the limiting plate is fixedly connected to the machine body, and the wiring trays are distributed on the machine body at equal intervals.

[0014] Preferably, the material unloading partition plate is movably connected to the material unloading rack, and the telescopic cylinder is symmetrically arranged about the central axis of the material unloading rack.

[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0016] 1. The utility model is provided with a winding groove, an auxiliary wire winding disk, a fixed wire rack, a servo motor, a transmission rod, a feeding rack and a telescopic cylinder. When the fully automatic winding machine is used, after the winding of the current wire bobbin is completed, it is only necessary to take down the wound wire bobbin, and then drive the feeding partition plate to telescope into the telescopic opening of the feeding rack through the telescopic cylinders on both sides, so that the spare wire bobbin in the feeding rack will fall into the winding groove and enter the gap in the middle of the fixed wire rack. At this time, the worker only needs to fix the spinning wire on the spare wire bobbin, so that the servo motor can drive the spare wire bobbin through the transmission rod to continue to operate together with the auxiliary wire winding disk to complete the winding work. In this way, under the coordinated use, there is no need for the worker to stand by the winding machine all the time to load and unload the wire bobbin on the winding machine, which saves unnecessary tedious operations, allows the winding machine to run fully automatically, improves the overall working efficiency of the fully automatic winding machine, and reduces the labor intensity of the workers.

[0017] 2. The utility model is provided with a body, a fixed slot, a fixed block, a wire receiving disk, a limit plate, a limit clamp and a wire routing disk. When the fully automatic winding machine is used, the yarn can be wound through the limit plate, the limit clamp and the wire routing disk before winding. This enhances the tightness of the yarn itself during winding, improves the efficiency of winding the bobbin, and avoids the looseness of the yarn after winding. At the same time, the fixed slot and the fixed block have simple structures, which makes it convenient to disassemble the wire receiving disk at any time to add the internal yarn raw materials, thereby ensuring the normal use of the fully automatic winding machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the wire receiving drum structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the auxiliary wire winding structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the material unloading rack of the utility model;

[0023] Figure 5 It is a schematic diagram of the structure of the spare bobbin of the utility model.

[0024] Description of reference numerals:

[0025] 1. Machine body; 2. Operating table; 3. Fixed slot; 4. Fixed block; 5. Wire receiving drum; 6. Limit plate; 7. Limit clamp; 8. Wire routing drum; 9. Wire winding groove; 10. Driving chassis; 11. Auxiliary wire winding drum; 12. Fixed wire rack; 13. Servo motor; 14. Transmission rod; 15. Unloading rack; 16. Telescopic opening; 17. Mounting plate; 18. Telescopic cylinder; 19. Unloading spacer; 20. Spare wire reel. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0027] The utility model provides Figure 1-5 A fully automatic winding machine shown comprises a machine body 1 for carrying components such as spinning and winding;

[0028] A winding groove 9 is provided above the machine body 1 and is used for winding the spinning thread. A driving chassis 10 is fixedly installed on one side of the winding groove 9, an auxiliary wire winding disc 11 is fixedly installed inside the winding groove 9, a fixed wire rack 12 is fixedly installed outside the winding groove 9, a servo motor 13 is arranged outside the fixed wire rack 12, and a transmission rod 14 is fixedly installed at the output end of the servo motor 13;

[0029] A feeding rack 15 is arranged above the machine body 1 and is used for placing the bobbins for winding, and a telescopic opening 16 is opened on one side of the feeding rack 15, a mounting plate 17 is fixedly installed on the outside of the feeding rack 15, a telescopic cylinder 18 is arranged above the mounting plate 17, a feeding spacer 19 is fixedly installed on one end of the telescopic cylinder 18, and a spare bobbin 20 is arranged above the feeding spacer 19. The feeding spacer 19 is driven by the telescopic cylinders 18 on both sides to be telescoped into the telescopic opening 16 of the feeding rack 15, so that the spare bobbin 20 in the feeding rack 15 will fall into the winding groove 9 and enter the gap in the middle of the fixed bobbin 12. At this time, the worker only needs to fix the spinning line on the spare bobbin 20, so that the servo motor 13 can drive the spare bobbin 20 through the transmission rod 14 to continue to operate together with the auxiliary wire winding disk 11 to complete the winding work.

[0030] like Figure 1 , Figure 2 and Figure 3As shown, an operating table 2 is fixedly installed on one side of the machine body 1, a fixed card slot 3 is opened inside the machine body 1, and a fixed card block 4 is movably connected inside the fixed card slot 3. A wire receiving disc 5 is fixedly installed on one end of the fixed card block 4. Multiple groups of wire receiving discs 5 can allow the fully automatic winding machine to have multiple stations, and can perform composite winding or multi-station winding work. The fixed card block 4 fixedly installed at the bottom of the wire receiving disc 5 is engaged with the fixed card slot 3 opened inside the machine body 1, and the fixed card block 4 is used in conjunction with the fixed card slot 3. The fixed card slot 3 and The structure of the fixed clamp block 4 is simple, and the wire receiving drum 5 can be conveniently disassembled at any time to add the internal spinning material to ensure the normal use of the full-automatic winding machine. A limit plate 6 is arranged above the wire receiving drum 5, and a limit clamp 7 is fixedly installed outside the limit plate 6. A wire routing drum 8 is fixedly installed above the limit plate 6. The spinning wire is first wound through the limit plate 6, the limit clamp 7 and the wire routing drum 8 before winding. This enhances the tightness of the spinning wire itself during winding, improves the efficiency of winding the bobbin, and avoids the looseness of the spinning wire after winding.

[0031] like Figure 1 , Figure 4 and Figure 5 As shown, the limit plate 6 is fixedly connected to the body 1, and the wiring reels 8 are distributed at equal intervals on the body 1. The overall structure of the limit plate 6 is simple and easy to operate. If a fault occurs, it is also convenient for maintenance personnel to replace and repair it in time, which reduces the difficulty of maintenance. The unloading spacer 19 is movably connected to the unloading rack 15, and the telescopic cylinder 18 is symmetrically arranged about the central axis of the unloading rack 15. The telescopic cylinders 18 on both sides drive the unloading spacer 19 to be telescoped into the telescopic opening 16 of the unloading rack 15, so that the spare wire reel 20 in the unloading rack 15 will fall into the winding groove 9.

[0032] The utility model discloses a utility model discloses a utility model. Firstly, connect the external power supply, disassemble the wire receiving drum 5 through the fixing card slot 3 and the fixing card block 4, place the spinning material that needs to be wound in the wire receiving drum 5, and then pass one end of the spinning wire through the limiting clamp 7 and the wiring drum 8 and continue to fit upward on the auxiliary wire winding drum 11, so that the spinning wire is first wound through the limiting plate 6, the limiting clamp 7 and the wiring drum 8 before winding, so as to strengthen the tightness of the spinning wire itself during winding, and avoid the looseness of the spinning wire after winding, and then fix the spinning wire to the spare wire reel 20, and then after the preparation work is completed, the switch of the servo motor 13 can be turned on, and the servo motor 13 directly drives the spare wire reel 20 to rotate through the transmission rod 14, and then the auxiliary wire winding drum 11 is started by the driving chassis 10, so that the auxiliary wire winding drum 11 can drive the spinning wire to evenly wind the spare wire reel 20, and then after the winding of the current wire reel is completed, just take down the wound wire reel, and then After that, the telescopic cylinders 18 on both sides drive the unloading spacer 19 to be telescopically extended and retracted into the telescopic opening 16 of the unloading rack 15, so that the spare bobbin 20 in the unloading rack 15 will fall into the winding groove 9 and enter the gap in the middle of the fixed bobbin 12. At this time, the worker only needs to fix the spinning thread on the spare bobbin 20, and then the servo motor 13 can continue to drive the spare bobbin 20 through the transmission rod 14 to continue to operate together with the auxiliary wire winding disk 11 to complete the winding work. In this way, there is no need for workers to be on standby at the winding machine all the time to load and unload the bobbins on the winding machine, which saves unnecessary tedious operations and allows the winding machine to run fully automatically. Finally, after completing the spinning and winding work of the entire automatic winding machine according to the above operations, turn off the switch of the servo motor 13, turn off the switch of the telescopic cylinder 18, and cut off the external power supply if it is not used for a long time. In this way, the use process of the automatic winding machine is completed.

[0033] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A fully automatic winding machine, characterized in that: include The machine body (1) is used to carry components such as spinning and winding; A winding groove (9) is provided above the machine body (1) and is used for winding the spinning thread. A driving chassis (10) is fixedly installed on one side of the winding groove (9). An auxiliary wire winding disc (11) is fixedly installed inside the winding groove (9). A fixed wire rack (12) is fixedly installed outside the winding groove (9). A servo motor (13) is arranged outside the fixed wire rack (12). A transmission rod (14) is fixedly installed at the output end of the servo motor (13). A material unloading rack (15) is arranged above the machine body (1) and is used for placing a bobbin for winding, and a telescopic opening (16) is provided on one side of the material unloading rack (15). A mounting plate (17) is fixedly mounted on the outside of the material unloading rack (15), a telescopic cylinder (18) is arranged above the mounting plate (17), a material unloading spacer (19) is fixedly mounted on one end of the telescopic cylinder (18), and a spare bobbin (20) is arranged above the material unloading spacer (19).

2. A fully automatic winding machine according to claim 1, characterized in that: An operating table (2) is fixedly mounted on one side of the machine body (1), a fixed card slot (3) is provided inside the machine body (1), a fixed card block (4) is movably connected inside the fixed card slot (3), and a wire receiving disc (5) is fixedly mounted on one end of the fixed card block (4).

3. A fully automatic winding machine according to claim 2, characterized in that: A fixed clamping block (4) fixedly mounted on the bottom of the wire receiving tray (5) is engaged and connected with a fixed clamping slot (3) provided inside the machine body (1), and the fixed clamping block (4) and the fixed clamping slot (3) are used in conjunction with each other.

4. A fully automatic winding machine according to claim 2, characterized in that: A limit plate (6) is arranged above the wire receiving disk (5), a limit clamp (7) is fixedly installed outside the limit plate (6), and a wire routing disk (8) is fixedly installed above the limit plate (6).

5. A fully automatic winding machine according to claim 4, characterized in that: The limiting plate (6) is fixedly connected to the machine body (1), and the wiring trays (8) are distributed on the machine body (1) at equal intervals.

6. A fully automatic winding machine according to claim 1, characterized in that: The material unloading spacer plate (19) is movably connected to the material unloading frame (15), and the telescopic cylinder (18) is symmetrically arranged about the central axis of the material unloading frame (15).

Citation Information

Patent Citations

  • Winding machine

    CN219730163U