Anti-settling tank for brewing soy sauce and table vinegar

Abstract

The utility model relates to the field of soy sauce and table vinegar brewing industry, in particular to an anti-settling tank for soy sauce and table vinegar brewing. The technical problems that upper-layer clear liquid and lower-layer sediments in raw materials are difficult to separate by a conventional anti-settling tank, and dirt generated by the sediments at the bottom of the anti-settling tank is difficult to clean are solved. According to the technical scheme, the anti-precipitation tank for soy sauce and table vinegar brewing comprises a bearing assembly, a tank body assembly, an anti-precipitation assembly, a feeding assembly, a pump assembly and a collecting assembly. Through the arrangement of the pump assembly and the collection assembly, supernatant liquid in the fully fermented stock solution can be timely pumped out and stored, the quality of products is ensured, through the arrangement of the anti-precipitation assembly, the bottom of the stock solution in the tank can be stirred, premature precipitation of precipitates is prevented, the deposition liquid can be guided out, and the production efficiency is improved. Meanwhile, the anti-precipitation assembly is of a structure easy to disassemble and assemble, so that the bottom of the tank is convenient to clean, and the problems are solved.

Description

Technical Field

[0001] The utility model belongs to the field of soy sauce and vinegar brewing industry, and specifically relates to an anti-sedimentation tank for soy sauce and vinegar brewing. Background Art

[0002] In the soy sauce and vinegar brewing industry, soy sauce and vinegar are traditional products in my country and are indispensable condiments in people's daily lives. In the existing technology, the brewing process of soy sauce and vinegar often produces more or less sediments deposited in the lower part of the stock solution due to the nature of the raw materials. The conventional anti-sedimentation tanks used in the brewing process of soy sauce and vinegar are difficult to separate the upper clear liquid of the raw materials from the lower sediment. This part of the sediment is mixed in the soy sauce and vinegar, causing turbidity in the soy sauce and vinegar, affecting its sensory appearance and flavor. At the same time, the dirt generated by the sediment at the bottom of the anti-sedimentation tank is not easy to clean, affecting the subsequent brewing of the stock solution. Utility Model Content

[0003] In order to overcome the problem that conventional anti-sedimentation tanks are difficult to separate the upper clear liquid from the lower sediment in the raw materials and the dirt generated by the sediment at the bottom of the anti-sedimentation tank is difficult to clean.

[0004] The technical scheme of the utility model is: an anti-sedimentation tank for brewing soy sauce and vinegar, comprising a bearing component, a tank body component, an anti-sedimentation component, a feeding component, a pump component and a collecting component; a tank body component for storage is arranged on the bearing component; an anti-sedimentation component for anti-sedimentation is arranged at the lower end of the tank body component; a feeding component for feeding is arranged at the upper end of the tank body component; a pump component for extracting materials is arranged at the upper end of the bearing component; and a collecting component for collecting is arranged inside the tank body component.

[0005] Preferably, by setting up the pump assembly and the collecting assembly, the upper clear liquid in the fully fermented raw liquid can be timely extracted and stored, thereby ensuring the quality of the output; by setting up the anti-sedimentation assembly, the bottom of the raw liquid in the tank can be stirred to prevent the sediment from settling too early, and the sedimented liquid can be discharged, thereby solving the problem that it is difficult for conventional anti-sedimentation tanks to separate the upper clear liquid in the raw material from the lower sediment; at the same time, the anti-sedimentation assembly is a structure that is easy to disassemble and assemble, thereby solving the problem that the dirt generated by the sediment at the bottom of the anti-sedimentation tank is difficult to clean.

[0006] Preferably, the bearing assembly includes a support frame, a recovery box, and a collecting barrel; the recovery box and the collecting barrel are movably provided on the inner wall of the lower end of the support frame; the recovery box is provided for recycling the sediment and turbid liquid produced in the brewing of soy sauce and vinegar, and the collecting barrel is provided for collecting the upper clear liquid in the soy sauce and vinegar stock solution for subsequent brewing steps.

[0007] Preferably, the tank assembly includes an upper tank body, a first support plate, a liquid level sensor and a controller; the upper tank body is fixedly connected to the hole through which the upper end of the support frame is opened; the first support plate is fixedly connected to the inner wall of the upper tank body; the liquid level sensor is fixedly connected to the upper end of the first support plate; the controller is fixedly connected to the outer wall of the upper tank body; the liquid level sensor and the controller are electrically connected; when the device performs a pumping operation, through the setting of the liquid level sensor, when the liquid level in the tank drops below the liquid level sensor, the controller will automatically shut down the centrifugal pump to ensure that only the upper clear liquid is pumped, thereby ensuring the quality of the output.

[0008] Preferably, the anti-sedimentation component includes a lower tank body, a discharge pipe, a control valve, a rotating rod, a second support plate, a rotating motor, a rotating rod and rotating blades; the lower end inner wall of the upper tank body is threadedly connected to the lower tank body; the lower tank body is a funnel-shaped structure; the lower end of the lower tank body is fixedly connected to the discharge pipe; the lower end outer wall of the discharge pipe is threadedly connected to the control valve; the outer wall of the lower tank body is threadedly installed with symmetrical rotating rods; the inner wall of the lower tank body is fixedly connected to the second support plate; the lower end of the second support plate is fixedly connected to the rotating motor; the lower end of the output shaft of the rotating motor is fixedly connected to the rotating rod; the outer wall of the rotating rod is fixedly connected to evenly distributed rotating blades; the funnel-shaped structure of the lower tank body is more convenient for the deposition and concentration of sediment. When the raw materials are fermented in the tank, starting the rotating motor to drive the rotating rod to rotate will stir and break up the sediment to keep the liquid suspended and prevent the sediment from settling prematurely. When the upper clear liquid is collected, the control valve can be opened to guide the lower sediment liquid into the recovery box. The setting of the rotating rod helps to disassemble the lower tank body from the upper tank body, making it easier to clean or repair the anti-sedimentation components.

[0009] Preferably, the feeding assembly includes a tank cover, a feeding box, a feeding pipe and a positioning rod; the tank cover is movably provided on the upper end of the upper tank body; the lower end of the tank cover is fitted with the upper end of the upper tank body; the feeding pipe is fixedly connected to the hole opened in the upper end of the tank cover; the feeding box is fixedly connected to the upper end of the feeding pipe; the internal space of the feeding box is connected to the feeding pipe; the positioning rod is threadedly installed on the inner wall of the lower end of the tank cover; the lower end of the positioning rod is fitted with the upper end of the discharge pipe; the anti-sedimentation assembly structure is easy to open, which is convenient for monitoring the fermentation reaction process of the raw materials in the tank, and the setting of the positioning rod can keep the collecting assembly in a vertical state as the liquid level rises and falls.

[0010] Preferably, the pump assembly includes a centrifugal pump, a first hose, a second hose and a control box; the centrifugal pump is fixedly installed with bolts on the upper end of the support frame; the water inlet of the centrifugal pump is threadedly connected with the first hose; the other end of the first hose passes through the hole opened on the tank cover and extends to the interior of the upper tank body; the water outlet of the first hose is threadedly connected with the second hose; the other end of the second hose is threadedly connected with the collecting bucket; the upper end of the support frame is fixedly connected with the control box; the control box is electrically connected to the controller; the setting of the centrifugal pump can suck out the upper clear liquid of the output after the fermentation is completed, so as to carry out the subsequent production process.

[0011] Preferably, the collecting assembly comprises an absorption box, a third support plate, a water suction pipe, a float and a support block; the inner wall of the upper tank body is movably provided with an absorption box; the outer wall of the absorption box fits with the inner wall of the upper tank body; the absorption box is an annular structure with a hollow interior; the inner wall of the absorption box is fixedly connected to the third support plate; the third support plate is a cross-shaped structure with a circular hole in the center; the lower end of the absorption box is fixedly connected to evenly distributed water suction pipes; the water suction pipes are connected to the internal space of the absorption box; the float is fixedly connected to the circular hole on the third support plate; the float is a sphere with circular holes passing through the upper and lower ends; the lower end of the float is fixedly connected to a support block; the support block and the float are on the same central axis; the outer wall of the positioning rod fits with the inner wall of the float and the support block; when the pump assembly is turned on to perform the pumping operation, since the float has a certain buoyancy, it can drive the collecting assembly to float on the upper layer of the liquid surface, and the upper clear liquid is pumped out through the water suction pipe to ensure the quality of the output.

[0012] Beneficial effects of the utility model:

[0013] 1. The outer wall of the absorption box fits with the inner wall of the upper tank body. The absorption box is a hollow annular structure. The inner wall of the absorption box is fixedly connected to a third support plate. The lower end of the absorption box is fixedly connected to evenly distributed water suction pipes. The circular hole on the third support plate is fixedly connected to a floating ball. When the pump assembly is turned on for pumping, the floating ball has a certain buoyancy, which can drive the collection assembly to always float on the upper layer of the liquid surface. The upper clear liquid is pumped out through the water suction pipe to ensure the quality of the output, which solves the problem that conventional anti-sedimentation devices are difficult to separate and pump out the upper clear liquid;

[0014] 2. A rotating motor is fixedly connected to the lower end of the second support plate, a rotating rod is fixedly connected to the lower end of the output shaft of the rotating motor, and evenly distributed rotating blades are fixedly connected to the outer wall of the rotating rod. When the raw materials are fermented in the tank, the rotating motor is started to drive the rotating rod to rotate, which will stir and break up the sediment to keep the liquid suspended and prevent the sediment from settling prematurely. When the upper clear liquid is collected, the control valve can be opened to guide the lower sediment liquid into the recovery box, which solves the problem that it is difficult to separate the lower sediment in the conventional anti-sedimentation tank;

[0015] 3. The lower tank body is connected to the inner wall of the lower end of the upper tank body through a thread. The lower tank body is a funnel-shaped structure. A symmetrical rotating rod is installed on the outer wall of the lower tank body through a thread. The funnel-shaped structure of the lower tank body is more convenient for the deposition and concentration of sediments. The setting of the rotating rod helps to disassemble and assemble the lower tank body from the upper tank body, which is convenient for cleaning or repairing the anti-sedimentation component, solving the problem that the dirt generated by the sediment at the bottom of the anti-sedimentation tank is difficult to clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shown is a three-dimensional structural schematic diagram of an anti-sedimentation tank for brewing soy sauce and vinegar according to the utility model;

[0017] Figure 2 Shown is a three-dimensional structural schematic diagram of a bearing assembly and a pump assembly of an anti-sedimentation tank for brewing soy sauce and vinegar according to the utility model;

[0018] Figure 3 Shown is a three-dimensional structural schematic diagram of a tank body component and an anti-sedimentation component of an anti-sedimentation tank for brewing soy sauce and vinegar according to the utility model;

[0019] Figure 4 Shown is a three-dimensional structural schematic diagram of an anti-sedimentation component of an anti-sedimentation tank for brewing soy sauce and vinegar according to the utility model;

[0020] Figure 5 The schematic diagram of the top view of the three-dimensional structure of the feeding assembly and the collecting assembly of the anti-sedimentation tank for brewing soy sauce and vinegar of the utility model is shown;

[0021] Figure 6 What is shown is a schematic diagram of the upward three-dimensional structure of a feeding component and a collecting component of an anti-sedimentation tank for brewing soy sauce and vinegar according to the utility model.

[0022] The marks in the accompanying drawings are: 1-bearing assembly, 101-support frame, 102-recovery box, 103-collecting barrel, 2-tank body assembly, 201-upper tank body, 202-first support plate, 203-liquid level sensor, 204-controller, 3-anti-sedimentation assembly, 301-lower tank body, 302-discharge pipe, 303-control valve, 304-rotating rod, 305-second support plate, 306-rotating motor, 307-rotating rod, 308-rotating blade, 4-feeding assembly, 401-tank cover, 402-feeding box, 403-feeding pipe, 404-positioning rod, 5-pump assembly, 501-centrifugal pump, 502-first hose, 503-second hose, 504-control box, 6-collecting assembly, 601-absorption box, 602-third support plate, 603-water suction pipe, 604-float, 605-support block. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0024] See also Figure 1 The utility model provides an embodiment: an anti-sedimentation tank for brewing soy sauce and vinegar, comprising a bearing component 1, a tank body component 2, an anti-sedimentation component 3, a feeding component 4, a pump component 5 and a collecting component 6; the bearing component 1 is provided with a tank body component 2 for storage; the lower end of the tank body component 2 is provided with an anti-sedimentation component 3 for preventing sedimentation; the upper end of the tank body component 2 is provided with a feeding component 4 for feeding; the upper end of the bearing component 1 is provided with a pump component 5 for extracting materials; the interior of the tank body component 2 is provided with a collecting component 6 for collecting.

[0025] See also Figure 2 In this embodiment, the bearing assembly 1 includes a support frame 101, a recovery box 102, and a collection bucket 103; the recovery box 102 and the collection bucket 103 are movably provided on the inner wall of the lower end of the support frame 101; the pump assembly 5 includes a centrifugal pump 501, a first hose 502, a second hose 503 and a control box 504; the centrifugal pump 501 is fixedly installed with bolts on the upper end of the support frame 101; the water inlet of the centrifugal pump 501 is threadedly connected with the first hose 502; the other end of the first hose 502 passes through the hole opened on the tank cover 401 and extends to the interior of the upper tank body 201; the water outlet of the first hose 502 is threadedly connected with the second hose 503; the other end of the second hose 503 is threadedly connected with the collection bucket 103; the upper end of the support frame 101 is fixedly connected with the control box 504; the control box 504 is electrically connected to the controller 204.

[0026] See also Figure 3 and Figure 4 In this embodiment, the tank assembly 2 includes an upper tank 201, a first support plate 202, a liquid level sensor 203 and a controller 204; the upper tank 201 is fixedly connected to the hole through which the upper end of the support frame 101 is opened; the inner wall of the upper tank 201 is fixedly connected to the first support plate 202; the upper end of the first support plate 202 is fixedly connected to the liquid level sensor 203; the outer wall of the upper tank 201 is fixedly connected to the controller 204; the liquid level sensor 203 is electrically connected to the controller 204; the anti-sedimentation assembly 3 includes a lower tank 301, a discharge pipe 302, a control valve 303, a rotating rod 304, a second support plate 305, and a rotating motor 306 , rotating rod 307 and rotating blades 308; the lower inner wall of the lower end of the upper tank body 201 is threadedly connected to the lower tank body 301; the lower tank body 301 is a funnel-shaped structure; the lower end of the lower tank body 301 is fixedly connected with a discharge pipe 302; the lower end outer wall of the discharge pipe 302 is threadedly connected with a control valve 303; the outer wall of the lower tank body 301 is threadedly mounted with symmetrical rotating rods 304; the inner wall of the lower tank body 301 is fixedly connected with a second support plate 305; the lower end of the second support plate 305 is fixedly connected with a rotating motor 306; the lower end of the output shaft of the rotating motor 306 is fixedly connected with a rotating rod 307; the outer wall of the rotating rod 307 is fixedly connected with evenly distributed rotating blades 308.

[0027] See also Figure 5 and Figure 6In this embodiment, the feeding assembly 4 includes a tank cover 401, a feeding box 402, a feeding pipe 403 and a positioning rod 404; the upper end of the upper tank body 201 is movably provided with a tank cover 401; the lower end of the tank cover 401 is fitted with the upper end of the upper tank body 201; the feeding pipe 403 is fixedly connected to the hole opened at the upper end of the tank cover 401; the upper end of the feeding pipe 403 is fixedly connected to the feeding box 402; the feeding box 402 is connected to the internal space of the feeding pipe 403; the positioning rod 404 is threadedly installed on the inner wall of the lower end of the tank cover 401; the lower end of the positioning rod 404 is fitted with the upper end of the discharge pipe 302; the collecting assembly 6 includes an absorption box 601, a third support plate 602, a water suction pipe 603, a floating ball 604 and a support block 605; the inner wall of the upper tank body 201 is movably provided with an absorption Box 601; the outer wall of the absorption box 601 fits with the inner wall of the upper tank body 201; the absorption box 601 is a hollow annular structure; the inner wall of the absorption box 601 is fixedly connected with a third support plate 602; the third support plate 602 is a cross-shaped structure with a circular hole in the center; the lower end of the absorption box 601 is fixedly connected with evenly distributed water suction pipes 603; the water suction pipes 603 are connected with the internal space of the absorption box 601; the circular hole opened on the third support plate 602 is fixedly connected with a float 604; the float 604 is a sphere with circular holes passing through the upper and lower ends; the lower end of the float 604 is fixedly connected with a support block 605; the support block 605 and the float 604 are on the same central axis; the outer wall of the positioning rod 404 fits with the inner walls of the float 604 and the support block 605.

[0028] When working, first, the soy sauce and vinegar stock solution are injected into the anti-sedimentation tank through the feed box 402 to carry out fermentation reaction, and the rotating motor 306 is started to drive the rotating rod 307 and the rotating blade 308 to start rotating stirring to prevent the sediment in the tank from settling prematurely;

[0029] After the reaction is sufficient, the motor 306 is stopped, and the centrifugal pump 501 is turned on. The upper clear liquid will be sucked into the absorption box 601 through the suction pipe 603, and enter the centrifugal pump 501 along the first hose 502. The centrifugal pump 501 then pumps the clear liquid into the collection bucket 103 through the second hose 503 for storage, and is reserved for subsequent brewing steps. When the liquid level drops below the liquid level sensor 203, the controller 204 will automatically start to shut down the centrifugal pump 501. At this time, the upper clear liquid in the tank is basically pumped out, and then the control valve 303 is opened to discharge the sediment and turbid liquid in the lower layer of the tank through the discharge pipe 302, and flow into the recovery box 102 for collection, which solves the problem that it is difficult for conventional anti-sedimentation tanks to separate the upper clear liquid and the lower sediment.

[0030] When it is necessary to clean the bottom of the anti-sedimentation tank, the lower tank body 301 can be spirally disassembled from the upper tank body 201 with the help of the rotating rod 304, and the interior can be cleaned or repaired to provide a clean environment for the subsequent reaction of the raw liquid, thereby solving the problem that the dirt generated by the sediment at the bottom of the anti-sedimentation tank is difficult to clean.

[0031] Through the above steps, by setting the pump component 5 and the collecting component 6, the upper clear liquid in the fully fermented raw liquid can be timely extracted and stored, ensuring the quality of the output; by setting the anti-sedimentation component 3, the bottom of the raw liquid in the tank can be stirred to prevent the sediment from settling too early, and the sedimented liquid can be discharged, solving the problem that it is difficult for conventional anti-sedimentation tanks to separate the upper clear liquid in the raw material from the lower sediment; at the same time, the anti-sedimentation component 3 is a structure that is easy to disassemble and assemble, solving the problem that the dirt generated by the sediment at the bottom of the anti-sedimentation tank is difficult to clean.

[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. An anti-sedimentation tank for brewing soy sauce and vinegar, comprising a bearing assembly (1); characterized in that: The invention also comprises a tank assembly (2), an anti-sedimentation assembly (3), a feed assembly (4), a pump assembly (5) and a collection assembly (6); the support assembly (1) is provided with a tank assembly (2) for storage; the lower end of the tank assembly (2) is provided with an anti-sedimentation assembly (3) for anti-sedimentation; the upper end of the tank assembly (2) is provided with a feed assembly (4) for feeding; the upper end of the support assembly (1) is provided with a pump assembly (5) for pumping; and the interior of the tank assembly (2) is provided with a collection assembly (6) for collecting.

2. The anti-sedimentation tank for brewing soy sauce and vinegar according to claim 1, characterized in that: The bearing assembly (1) comprises a support frame (101), a recovery box (102), and a collection bucket (103); the recovery box (102) and the collection bucket (103) are movably arranged on the inner wall of the lower end of the support frame (101).

3. The anti-sedimentation tank for brewing soy sauce and vinegar according to claim 2, characterized in that: The tank assembly (2) comprises an upper tank (201), a first support plate (202), a liquid level sensor (203) and a controller (204); the upper tank (201) is fixedly connected to a hole extending through the upper end of the support frame (101); the first support plate (202) is fixedly connected to the inner wall of the upper tank (201); the liquid level sensor (203) is fixedly connected to the upper end of the first support plate (202); and the controller (204) is fixedly connected to the outer wall of the upper tank (201); The liquid level sensor (203) is electrically connected to the controller (204).

4. The anti-sedimentation tank for brewing soy sauce and vinegar according to claim 3, characterized in that: The anti-sedimentation assembly (3) comprises a lower tank body (301), a discharge pipe (302), a control valve (303), a rotating rod (304), a second support plate (305), a rotating motor (306), a rotating rod (307) and a rotating blade (308); the lower tank body (301) is threadedly connected to the inner wall of the lower end of the upper tank body (201); the lower tank body (301) is a funnel-shaped structure; the lower end of the lower tank body (301) is fixedly connected to the discharge pipe (302); the discharge pipe (3 02) is threadedly connected to a control valve (303); a symmetrical rotating rod (304) is threadedly installed on the outer wall of the lower tank body (301); a second supporting plate (305) is fixedly connected to the inner wall of the lower tank body (301); a rotating motor (306) is fixedly connected to the lower end of the second supporting plate (305); a rotating rod (307) is fixedly connected to the lower end of the output shaft of the rotating motor (306); and evenly distributed rotating blades (308) are fixedly connected to the outer wall of the rotating rod (307).

5. The anti-sedimentation tank for brewing soy sauce and vinegar according to claim 3, characterized in that: The feed assembly (4) comprises a tank cover (401), a feed box (402), a feed pipe (403) and a positioning rod (404); the tank cover (401) is movably provided at the upper end of the upper tank body (201); the lower end of the tank cover (401) is fitted with the upper end of the upper tank body (201); the feed pipe (403) is fixedly connected to the hole opened at the upper end of the tank cover (401); the feed box (402) is fixedly connected to the upper end of the feed pipe (403); the internal space of the feed box (402) and the feed pipe (403) are connected; the positioning rod (404) is threadedly installed on the inner wall of the lower end of the tank cover (401); the lower end of the positioning rod (404) is fitted with the upper end of the discharge pipe (302).

6. The anti-sedimentation tank for brewing soy sauce and vinegar according to claim 2, characterized in that: The pump assembly (5) comprises a centrifugal pump (501), a first hose (502), a second hose (503) and a control box (504); the centrifugal pump (501) is fixedly mounted on the upper end of the support frame (101) by bolts; the water inlet of the centrifugal pump (501) is threadedly connected to the first hose (502); the other end of the first hose (502) passes through a hole opened on the tank cover (401) and extends to the interior of the upper tank body (201); the water outlet of the first hose (502) is threadedly connected to the second hose (503); the other end of the second hose (503) is threadedly connected to the collection bucket (103); the upper end of the support frame (101) is fixedly connected to the control box (504); the control box (504) is electrically connected to the controller (204).

7. The anti-sedimentation tank for brewing soy sauce and vinegar according to claim 3, characterized in that: The collecting assembly (6) comprises an absorption box (601), a third support plate (602), a water absorption pipe (603), a floating ball (604) and a support block (605); the inner wall of the upper tank body (201) is movably provided with the absorption box (601); the outer wall of the absorption box (601) is in contact with the inner wall of the upper tank body (201); the absorption box (601) is an annular structure with a hollow interior; the inner wall of the absorption box (601) is fixedly connected with the third support plate (602); the third support plate (602) is a cross-shaped structure with a circular hole in the center; the absorption box (601) is a hollow ring-shaped structure with a hollow interior ... 01) is fixedly connected to the lower end thereof with evenly distributed water absorption pipes (603); the water absorption pipes (603) are connected to the internal space of the absorption box (601); a floating ball (604) is fixedly connected to the circular hole opened on the third support plate (602); the floating ball (604) is a sphere with circular holes passing through the upper and lower ends; a supporting block (605) is fixedly connected to the lower end of the floating ball (604); the supporting block (605) and the floating ball (604) are on the same central axis; the outer wall of the positioning rod (404) is in contact with the inner walls of the floating ball (604) and the supporting block (605).

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