Yarn inlet buffer frame for flat knitting machine

By designing the incoming buffer frame for electric rollers, rotating rollers and arc buffers on the horizontal machine, the problems of wire breakage and restricted adjustment space caused by fluctuations in spinning tension are solved, and a wider range of spinning application and higher production efficiency are achieved.

CN222631712UActive Publication Date: 2025-03-18ZHEJIANG FENGJI CLOTHING TECH CO LTD
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Patent Information

Application Number
CN202421288070.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-03-18
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

When the existing flat machine equipment spins the wire into the wire, due to the large fluctuation of tension, it is easy to cause wire breakage or knotting, affecting production efficiency. The existing straight arm design is easy to touch the wire roller during adjustment, limiting the adjustment space.

Method used

A line inlet buffer frame for horizontal machines is designed, including electric rollers, rotating rollers and arc buffers. Through the cooperation of electric rollers and rotating rollers, the arc buffers are used to buffer and adjust the spinning wire to reduce the pressure of the tension adjustment mechanism and broaden the scope of application of spinning wire.

Benefits of technology

Through buffer adjustment, the tension fluctuations of the spinning wire are reduced, the risk of disconnection is reduced, the scope of application of the spinning wire is broadened, the production efficiency is improved, and the need for limiting devices is avoided through arc design, and the adjustment space is expanded.

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Abstract

The utility model discloses a flat knitting machine thread inlet buffer frame which comprises a motor base, one end of the motor base is rotationally connected with an electric roller, the end, close to the electric roller, of the middle of the motor base is fixedly connected with a thread arranging roller, and the end, away from the electric roller, of the motor base is fixedly connected with a fixed roller. The end, close to the fixed roller, of the middle of the motor base is rotationally connected with a rotating roller, the lower portion of the end, close to the fixed roller, of the motor base is fixedly connected with a buffering roller, and the outer side of the buffering roller is fixedly sleeved with a plurality of arc-shaped buffers. According to the utility model, the electric roller and the rotating roller are additionally arranged on the original flat knitting machine and are matched with the arc-shaped buffer, so that the fed doubling thread can be buffered and adjusted, the pressure of the original tension adjusting mechanism is greatly reduced, the doubling thread application range of the flat knitting machine is widened, and the practicability of the device is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of flat knitting machines, in particular to a wire inlet buffer rack for a flat knitting machine. Background Art

[0002] With the rapid development of economy and the continuous improvement of people's living standards, people have higher and higher requirements for clothing quality and grade. Therefore, the performance requirements of knitting machines closely related to clothing processing are naturally improved. With the continuous improvement of the mechatronics technology level of knitting machines, more and more knitting machines have added automatic control functions. At present, various automatic control functions have been applied to knitting machines to varying degrees.

[0003] Every time the head of the computer flat knitting machine moves, the pulling force and movement displacement on the spinning yarn are sometimes large and sometimes small, resulting in inconsistent tension on the spinning yarn. The tension is uneven, and due to the limitations of the wiring method, it leads to tight wire breakage or loose knotting in the actual production process, causing equipment shutdown and affecting production efficiency. The existing flat knitting machine itself will have a tension adjustment mechanism at the wire inlet to adjust the tension fluctuation of the spinning line. Although the problem is alleviated to a certain extent, the adjustment space is limited to a certain extent. When the tension fluctuates greatly, there is still a risk of wire breakage. In addition, the existing adjustment arm adopts a straight arm design, which will cause the adjustment arm to hit the wire roller when the spinning line is taut. The general solution is to limit the rotation angle of the adjustment arm by adding a limiter. Although this solves the problem, it will also cause the adjustment space to become smaller, and there is further room for improvement. Utility Model Content

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a wire inlet buffer frame for a flat knitting machine. The above problem is solved by adding the buffer frame to the original flat knitting machine.

[0005] In order to achieve the above-mentioned purpose, a line inlet buffer frame for a flat knitting machine is provided, comprising a motor seat, one end of the motor seat is rotatably connected to a motor roller, one end of the middle part of the motor seat close to the motor roller is fixedly connected to a line straightening roller, one end of the motor seat away from the motor roller is fixedly connected to a fixed roller, one end of the middle part of the motor seat close to the fixed roller is rotatably connected to a rotating roller, the inner side of one end of the line straightening roller away from the motor seat is fixedly connected to a first connecting frame, and the outer side of one end of the line straightening roller away from the motor seat is fixedly connected to a second connecting frame;

[0006] A buffer roller is fixedly connected below one end of the motor seat close to the fixed roller, a plurality of arc-shaped buffers are fixedly sleeved on the outer side of the buffer roller, the arc-shaped buffer comprises a torsion spring sleeve, an arc-shaped arm and a pulley, the outer side of the torsion spring sleeve is fixedly connected to the arc-shaped arm, and the end of the arc-shaped arm away from the torsion spring sleeve is fixedly connected to the pulley;

[0007] The motor seat is fixedly connected to a wire straightening frame below the electric roller, a plurality of threading holes are equidistantly provided in the middle of the wire straightening frame, a wire straightening plate is fixedly connected to the top of the wire straightening roller, wire straightening grooves are provided at positions of the wire straightening plate corresponding to the plurality of threading holes, a sleeve is rotatably connected to the outer edge of the fixed roller, and a check plate is fixedly connected to the upper side of the sleeve close to the rotating roller.

[0008] According to the described inlet buffer frame for a flat knitting machine, the torsion spring sleeve includes a rotating sleeve, a fixed sleeve, a torsion spring, a limit groove and a limit block. The inner side of the fixed sleeve is fixedly connected to the buffer roller, the outer side of the fixed sleeve is rotatably connected to the rotating sleeve, the outer edge of the fixed sleeve is fixedly connected to the limit block, the limit block and both sides of the rotating sleeve are provided with limit grooves at positions corresponding to the limit blocks, the two ends of the limit block respectively pass through the corresponding limit grooves and are slidably connected to the limit grooves, and the two ends of the torsion spring are respectively fixedly clamped with the rotating sleeve and the fixed sleeve.

[0009] According to the wire inlet buffer frame for a flat knitting machine, one end of the first connecting frame away from the wire straightening roller is fixedly connected to the central axis of the rotating roller.

[0010] According to the wire inlet buffer frame for a flat knitting machine, one end of the second connecting frame away from the wire straightening roller is rotatably connected to the electric roller.

[0011] According to the wire inlet buffer frame for a flat knitting machine, one end of the check plate away from the fixed roller is overlapped on the rotating roller.

[0012] According to the inlet buffer frame for a flat knitting machine, a counterweight plate is fixedly connected to the outer side of the sleeve above the check plate.

[0013] According to the wire inlet buffer rack for a flat knitting machine, the bottom of the motor seat is fixed above one end of the feed port of the flat knitting machine body.

[0014] The above solution has at least one of the following beneficial effects:

[0015] 1. The utility model can buffer and adjust the incoming yarn by adding electric rollers and rotating rollers to the original flat knitting machine in combination with an arc-shaped buffer, thereby greatly reducing the pressure of the original tension adjustment mechanism, broadening the applicable scope of the flat knitting machine's yarn and enhancing the practicability of the device.

[0016] 2. The arc buffer of the utility model is provided with an arc arm, and the arc arm body can be prevented from hitting the rotating roller when the spinning line is straightened through the concave arc structure, without the need to install corresponding limiters, thereby expanding the adjustment range and enhancing the practicality of the device.

[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0019] Figure 1 This is a top view of a three-dimensional structure diagram of a wire inlet buffer frame for a flat knitting machine according to the utility model;

[0020] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of a wire inlet buffer frame for a flat knitting machine according to the utility model;

[0021] Figure 3 This is a wiring diagram of a wire inlet buffer rack for a flat knitting machine according to the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of an arc-shaped buffer of a wire inlet buffer rack for a flat knitting machine according to the utility model;

[0023] Figure 5 The utility model is a schematic diagram of the internal structure of a torsion spring sleeve of a wire inlet buffer frame for a flat knitting machine.

[0024] Legend:

[0025] 1. Motor seat; 2. Electric roller; 3. Line straightening roller; 4. Rotating roller; 5. Fixed roller; 6. First connecting frame; 7. Second connecting frame; 8. Buffer roller; 9. Arc buffer; 10. Line straightening frame; 11. Line straightening plate; 12. Line straightening groove; 13. Threading hole; 14. Check plate; 91. Torsion spring sleeve; 92. Arc arm; 93. Pulley; 911. Rotating sleeve; 912. Fixed shaft sleeve; 913. Torsion spring; 914. Limiting groove; 915. Limiting block. DETAILED DESCRIPTION

[0026] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0027] Reference Figure 1-5The utility model embodiment provides a line inlet buffer frame for a flat knitting machine, including a motor seat 1, the bottom of the motor seat 1 is fixed above one end of the feed port of the flat knitting machine body, one end of the motor seat 1 is rotatably connected to a motor roller 2, the middle end of the motor seat 1 close to the motor roller 2 is fixedly connected to a line straightening roller 3, the end of the motor seat 1 away from the motor roller 2 is fixedly connected to a fixed roller 5, the middle end of the motor seat 1 close to the fixed roller 5 is rotatably connected to a rotating roller 4, the inner side of the end of the line straightening roller 3 away from the motor seat 1 is fixedly connected to a first connecting frame 6, the first connecting frame One end of the frame 6 away from the line straightening roller 3 is fixedly connected to the central axis of the rotating roller 4, and the outer side of one end of the line straightening roller 3 away from the motor seat 1 is fixedly connected with a second connecting frame 7, and one end of the second connecting frame 7 away from the line straightening roller 3 is rotatably connected to the electric roller 2. When in use, it is directly fixed to the upper side of one end of the feed port of the flat knitting machine body. By adding the electric roller 2 and the rotating roller 4 to the original flat knitting machine, the arc buffer 9 can be used to buffer and adjust the incoming yarn, which greatly reduces the pressure of the original tension adjustment mechanism and broadens the application range of the yarn of the flat knitting machine.

[0028] A buffer roller 8 is fixedly connected to the lower side of the motor base 1 near the fixed roller 5. A plurality of arc buffers 9 are fixedly sleeved on the outer side of the buffer roller 8. The arc buffer 9 includes a torsion spring sleeve 91, an arc arm 92 and a pulley 93. The outer side of the torsion spring sleeve 91 is fixedly connected to the arc arm 92. The end of the arc arm 92 away from the torsion spring sleeve 91 is fixedly connected to the pulley 93. The arc arm 92 provided on the arc buffer 9 can prevent the arc arm 92 body from touching the rotating roller 4 when the spinning line is straightened through the concave arc structure. There is no need to install corresponding limiters, which expands the adjustment range. The torsion spring sleeve 91 includes a rotating sleeve 911 , a fixed sleeve 912, a torsion spring 913, a limiting groove 914 and a limiting block 915, the inner side of the fixed sleeve 912 is fixedly connected to the buffer roller 8, the outer side of the fixed sleeve 912 is rotatably connected to the rotating sleeve 911, the outer edge of the fixed sleeve 912 is fixedly connected to the limiting block 915, the limiting block 915, and both sides of the rotating sleeve 911 are provided with limiting grooves 914 at positions corresponding to the limiting blocks 915, the two ends of the limiting block 915 respectively pass through the corresponding limiting grooves 914 and are slidably connected to the limiting grooves 914, and the two ends of the torsion spring 913 are fixedly clamped with the rotating sleeve 911 and the fixed sleeve 912 respectively;

[0029] The motor seat 1 is fixedly connected to a wire straightening frame 10 below the electric roller 2, and a plurality of threading holes 13 are equidistantly provided in the middle of the wire straightening frame 10. A wire straightening plate 11 is fixedly connected to the top of the wire straightening roller 3, and wire straightening grooves 12 are provided at positions of the wire straightening plate 11 corresponding to the plurality of threading holes 13. A sleeve is rotatably connected to the outer edge of the fixed roller 5, and a check plate 14 is fixedly connected to the upper side of the sleeve close to the rotating roller 4. The end of the check plate 14 away from the fixed roller 5 is overlapped on the rotating roller 4, and when the spinning thread is pulled back and the rotating roller 4 has a tendency to retreat, the rotating roller 4 can be directly clamped through the check plate 14 to prevent the spinning thread from retreating.

[0030] Working principle: When in use, the utility model is directly fixed on one side above one end of the feed port of the flat knitting machine body. By adding an electric roller 2 and a rotating roller 4 to the original flat knitting machine, in cooperation with an arc buffer 9, the incoming spinning line can be buffered and adjusted, which greatly reduces the pressure of the original tension adjustment mechanism and broadens the applicable range of spinning of the flat knitting machine. The arc arm 92 provided on the arc buffer 9 can, through the concave arc structure, still prevent the arc arm 92 body from hitting the rotating roller 4 when the spinning line is straightened, without the need to add corresponding limiters, thereby expanding the adjustment range.

[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A wire inlet buffer frame for a flat knitting machine, comprising a motor seat (1), characterized in that: One end of the motor seat (1) is rotatably connected to a motor roller (2), an end of the middle portion of the motor seat (1) close to the motor roller (2) is fixedly connected to a line straightening roller (3), an end of the motor seat (1) away from the motor roller (2) is fixedly connected to a fixed roller (5), an end of the middle portion of the motor seat (1) close to the fixed roller (5) is rotatably connected to a rotating roller (4), an inner side of an end of the line straightening roller (3) away from the motor seat (1) is fixedly connected to a first connecting frame (6), and an outer side of an end of the line straightening roller (3) away from the motor seat (1) is fixedly connected to a second connecting frame (7); A buffer roller (8) is fixedly connected to the lower side of one end of the motor seat (1) close to the fixed roller (5); a plurality of arc-shaped buffers (9) are fixedly sleeved on the outer side of the buffer roller (8); the arc-shaped buffers (9) comprise a torsion spring sleeve (91), an arc-shaped arm (92) and a pulley (93); the outer side of the torsion spring sleeve (91) is fixedly connected to the arc-shaped arm (92); and the end of the arc-shaped arm (92) away from the torsion spring sleeve (91) is fixedly connected to the pulley (93); The motor seat (1) is fixedly connected to a wire-aligning frame (10) below the motor roller (2); a plurality of threading holes (13) are equidistantly provided in the middle of the wire-aligning frame (10); a wire-aligning plate (11) is fixedly connected to the top of the wire-aligning roller (3); wire-aligning grooves (12) are provided on the wire-aligning plate (11) at positions corresponding to the plurality of threading holes (13); a sleeve is rotatably connected to the outer edge of the fixed roller (5); and a check plate (14) is fixedly connected to the upper side of the sleeve close to the rotating roller (4).

2. A wire inlet buffer rack for a flat knitting machine according to claim 1, characterized in that: The torsion spring sleeve (91) comprises a rotating sleeve (911), a fixed shaft sleeve (912), a torsion spring (913), a limiting groove (914) and a limiting block (915); the inner side of the fixed shaft sleeve (912) is fixedly connected to the buffer roller (8); the outer side of the fixed shaft sleeve (912) is rotatably connected to the rotating sleeve (911); the outer edge of the fixed shaft sleeve (912) is fixedly connected to the limiting block (915); the limiting grooves (914) are provided at positions corresponding to the limiting block (915) on both sides of the rotating sleeve (911); two ends of the limiting block (915) respectively pass through the corresponding limiting grooves (914) and are slidably connected to the limiting grooves (914); and the two ends of the torsion spring (913) are respectively fixedly connected to the rotating sleeve (911) and the fixed shaft sleeve (912).

3. The wire inlet buffer rack for a flat knitting machine according to claim 1, characterized in that: One end of the first connecting frame (6) away from the line straightening roller (3) is fixedly connected to the central axis of the rotating roller (4).

4. The wire inlet buffer rack for a flat knitting machine according to claim 1, characterized in that: One end of the second connecting frame (7) away from the line straightening roller (3) is rotatably connected to the electric roller (2).

5. The wire inlet buffer rack for a flat knitting machine according to claim 1, characterized in that: One end of the non-return plate (14) away from the fixed roller (5) is overlapped on the rotating roller (4).

6. A wire inlet buffer rack for a flat knitting machine according to claim 1, characterized in that: A counterweight plate is fixedly connected to the outer side of the sleeve above the non-return plate (14).

7. The wire inlet buffer rack for a flat knitting machine according to claim 1, characterized in that: The bottom of the motor seat (1) is fixed above one end of the feed inlet of the flat knitting machine body.