Auxiliary wiring equipment for connector

By designing connector assisted assembly equipment, using the automated assembly process of clamping mechanism and wiring auxiliary mechanism, the problems of low connector assembly efficiency and poor accuracy in the prior art are solved, and efficient and accurate automatic assembly is achieved.

CN222637872UActive Publication Date: 2025-03-18E A (DONGGUAN)ELECTRIC CO LTD
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Patent Information

Application Number
CN202420813248.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-03-18
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

In the prior art, the assembly efficiency of the connector is low and prone to errors, has a high labor intensity, and is difficult to meet production needs.

Method used

A connector auxiliary wiring equipment is designed, including a machine base, a clamping mechanism and a wiring auxiliary mechanism. The clamping mechanism realizes precise positioning and assembly of wires and substrates through the X-axis drive device, sliding seat, vertical frame, wire clamping assembly and substrate clamping assembly. The wiring auxiliary mechanism automatically detects and guides the wire through the cutting detector and wire frame to improve assembly efficiency.

Benefits of technology

Through the automated assembly process, work efficiency is significantly improved, manual errors are reduced, assembly accuracy is improved, and production needs can be met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides auxiliary wiring equipment for a connector. The auxiliary wiring equipment comprises a base, a clamping mechanism and an auxiliary wiring mechanism, a transversely-formed strip-shaped hole is formed in the machine base. The clamping mechanism comprises an X-axis driving device, a sliding seat, a vertical frame, a wire clamping assembly and a base plate clamping assembly. The sliding base is connected into the machine base in a left-right sliding mode. The X-axis driving device is installed in the machine base, and the power output end is connected with the sliding base. The vertical frame is fixed on the sliding seat and extends out of the first strip-shaped hole; the wire clamping assembly is fixed to the front side of the upper portion of the vertical frame. The base plate clamping assembly is fixed to the upper end of the vertical frame. The wire mounting auxiliary mechanism comprises a supporting seat, a left wire guide frame, a right wire guide frame and a wire cutting detector; the supporting base is fixed to the machine base and located on the rear side of the clamping mechanism. The left lead frame and the right lead frame are mounted above the supporting seat in a bilateral symmetry manner; the front ends of the left lead frame and the right lead frame are provided with wire loading guide ports for guiding wires to pass through; and the wire cutting detector is arranged on the left wire guide frame.
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Description

Technical Field

[0001] The utility model relates to the technical field of connector processing equipment, in particular to a connector auxiliary wiring equipment. Background Art

[0002] During the processing of the connector, the wires need to be assembled on the substrate according to the specified position. In the past, they were manually distinguished based on the color of the wire sheath, and then the corresponding slots on the substrate were found and inserted. The assembly efficiency was very low, and it was also easy to make mistakes. The labor intensity was high and it was difficult to meet production needs. Utility Model Content

[0003] The utility model aims to provide a connector auxiliary wiring device to solve the problems mentioned in the background technology.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A connector auxiliary wiring device, comprising a machine base, a clamping mechanism and a wiring auxiliary mechanism; the machine base is provided with a first strip hole arranged horizontally; the clamping mechanism comprises an X-axis driving device, a sliding seat, a stand, a wire clamping assembly and a substrate clamping assembly; the sliding seat is slidably connected to the machine base left and right; the X-axis driving device is installed in the machine base and connected to the sliding seat at the power output end; the stand is fixed on the sliding seat and extends out from the first strip hole; the wire clamping assembly is fixed to the front side of the upper part of the stand for clamping the wire; the substrate clamping assembly is fixed to the upper end of the stand for clamping the substrate; the wiring auxiliary mechanism comprises a support seat, a left wire rack, a right wire rack and a cutting wire detector; the support seat is fixed on the machine base and is located at the rear side of the clamping mechanism; the left wire rack and the right wire rack are symmetrically installed above the support seat; the rear parts of the left wire rack and the right wire rack are fixed on the support seat; the front ends of the left wire rack and the right wire rack are formed with a wiring guide port for guiding the wire to pass through; the cutting wire detector is installed on the left wire rack.

[0006] Further description of the utility model, the wire clamping assembly includes a wire carrier and a quick clamp; the wire carrier is vertically fixed to the front side of the upper part of the stand; the front side of the wire carrier is provided with a vertically arranged wire placement groove; the quick clamp is installed on the wire carrier and is located on one side of the wire placement groove; the quick clamp is used to press the wire against the wire placement groove.

[0007] Further description of the utility model, the substrate clamping assembly includes a substrate carrier, a left positioning block and a right limit block; the substrate carrier is fixed to the upper end of the stand; the substrate carrier is provided with a transversely arranged positioning groove; the left part of the positioning groove is provided with a plurality of screw holes distributed on the left and right; the left positioning block is provided with a second strip hole; the left positioning block is installed on one of the screw holes by a screw; the right limit block is installed on the right part of the positioning groove.

[0008] Further description of the utility model, the left wire rack and the right wire rack both include a mounting portion and a guide portion; the mounting portion is fixed on a support seat; the guide portion is connected to the front end of the mounting portion and is located on a side opposite to the left wire rack and the right wire rack; the wire loading guide port is formed between the two guide portions; the upper portion of the wire loading guide port is a cone-shaped structure.

[0009] Further description of the utility model, the guide portion is located at the upper rear of the substrate clamping assembly.

[0010] Further description of the utility model, the cutting wire detector includes an insulating seat, a blade and a signal sensor; the insulating seat is fixed on the left wire rack; the blade is fixed on the insulating seat and connected to the signal sensor through an electric wire.

[0011] Further description of the utility model, the X-axis driving device adopts an electric cylinder.

[0012] The beneficial effects of the utility model are:

[0013] This design clamps the middle position of the wire through the wire clamping assembly, and positions the base plate through the base plate clamping assembly. When installing the wire, one of the wires is caught and the outer sheath is cut on the wire cutting detector to detect the signal of the wire. Through the detected signal, the X-axis drive device controls the movement of the sliding seat to send the base plate to the specified position, so that the wire loading position on the base plate corresponding to the wire moves to the corresponding position of the wire loading guide port, and then the wire is assembled on the base plate from the wire loading guide port position to complete the installation of one wire, and then the next wire is caught and assembled by the same action. This method can greatly improve work efficiency and has high assembly accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the overall structure diagram of the utility model;

[0015] Figure 2 It is a structural diagram of the clamping mechanism of the utility model;

[0016] Figure 3 It is a structural diagram of the substrate clamping assembly of the utility model;

[0017] Figure 4 It is a structural diagram of the wire-installation auxiliary mechanism of the utility model. DETAILED DESCRIPTION

[0018] The utility model is further described below in conjunction with the accompanying drawings:

[0019] like Figure 1-4 As shown, a connector auxiliary wire loading device comprises a machine base 1, a clamping mechanism 2 and a wire loading auxiliary mechanism 3; the machine base 1 is provided with a first strip hole 11 arranged horizontally; the clamping mechanism 2 comprises an X-axis driving device 21, a sliding seat 22, a stand 23, a wire clamping assembly 24 and a substrate clamping assembly 25; the sliding seat 22 is connected to the machine base 1 by sliding left and right; the X-axis driving device 21 is installed in the machine base 1 and the power output end is connected to the sliding seat 22; the X-axis driving device 21 in this design is The moving device 21 adopts an electric cylinder; the stand 23 is fixed on the sliding seat 22 and extends from the first strip hole 11; the wire clamping assembly 24 is fixed on the front side of the upper part of the stand 23 for clamping the wire; the substrate clamping assembly 25 is fixed on the upper end of the stand 23 for clamping the substrate; the wire loading auxiliary mechanism 3 includes a support seat 31, a left wire rack 32, a right wire rack 33, and a cutting wire detector 34; the support seat 31 is fixed on the machine base 1 and is located at the rear side of the clamping mechanism 2; the left guide The wire rack 32 and the right wire rack 33 are symmetrically installed above the support seat 31; the rear parts of the left wire rack 32 and the right wire rack 33 are fixed on the support seat 31; the front ends of the left wire rack 32 and the right wire rack 33 are formed with a wire loading guide port 301 for guiding the wire to pass through; the wire cutting detector 34 is installed on the left wire rack 32; the wire clamping assembly 24 clamps the middle position of a group of wires, and the substrate clamping assembly 25 positions the substrate. When loading the wires, one of the wires is caught and the outer sheath is cut on the wire cutting detector 34, and the signal of the wire is detected. Through the detected signal, the X-axis driving device 21 controls the movement of the sliding seat 22 to send the substrate to the specified position, so that the wire loading position on the substrate corresponding to the wire moves to the corresponding position of the wire loading guide port 301, and then the wire is assembled on the substrate from the wire loading guide port 301 position, and the installation of one wire is completed, and then the next wire is caught and assembled by the same action. This method can greatly improve the work efficiency and has high assembly accuracy.

[0020] The wire clamping assembly 24 includes a wire carrier 241 and a quick clamp 242; the wire carrier 241 is vertically fixed on the front side of the upper part of the stand 23; the front side of the wire carrier 241 is provided with a vertically arranged wire placement groove 2411; the quick clamp 242 is installed on the wire carrier 241 and is located on one side of the wire placement groove 2411; the quick clamp 242 is used to press the wires onto the wire placement groove 2411, and the middle position of a group of wires is placed at the position of the wire placement groove 2411 and is clamped and fixed by the quick clamp 242.

[0021] The substrate clamping assembly 25 includes a substrate carrier 251, a left positioning block 252 and a right limit block 253; the substrate carrier 251 is fixed to the upper end of the stand 23; a horizontally arranged positioning groove 2511 is provided on the substrate carrier 251; a plurality of left and right distributed screw holes 2512 are provided on the left portion of the positioning groove 2511; a second strip hole 2521 is provided on the left positioning block 252; the left positioning block 252 is installed on one of the screw holes 2512 by means of screws; the right limit block 253 is installed on the right portion of the positioning groove 2511, the substrate is placed in the positioning groove 2511, and the substrate is clamped between the left positioning block 252 and the right positioning block by adjusting the position of the left positioning block 252.

[0022] The left wire rack 32 and the right wire rack 33 both include mounting parts 321, 331 and guide parts 322, 332; the mounting parts 321, 331 are fixed on the support seat 31; the guide parts 322, 332 are connected to the front ends of the mounting parts 321, 331 and are located on the opposite side of the left wire rack 32 and the right wire rack 33; the wire loading guide port 301 is formed between the two guide parts 322, 332; the upper part of the wire loading guide port 301 is a cone-shaped structure, and the setting of the cone-shaped port facilitates the insertion of wires.

[0023] The guide parts 322, 332 are located at the upper rear of the substrate clamping assembly 25. The guide parts 322, 332 and the substrate clamping assembly 25 are staggered front and back so that the height position of the wire guide port 301 can be closer to the substrate, which is convenient for the installation of wires.

[0024] The wire cutting detector 34 includes an insulating seat 341, a blade 342 and a signal sensor (not shown); the insulating seat 341 is fixed on the left wire rack 32; the blade 342 is fixed on the insulating seat 341 and connected to the signal sensor through wires, and the signal sensor is connected to the PLC control signal. After the blade 342 cuts through the outer sheath of the wire and contacts the internal core wire, the signal sensor detects the signal of the core wire and sends the signal to the PLC control system. The PLC control system controls the X-axis drive device 21 to start, thereby controlling the substrate to move to the specified position.

[0025] The above description does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A connector auxiliary wiring device, characterized in that: The invention comprises a machine base, a clamping mechanism and a wire loading auxiliary mechanism; the machine base is provided with a first strip hole arranged horizontally; the clamping mechanism comprises an X-axis driving device, a sliding seat, a vertical frame, a wire clamping assembly and a substrate clamping assembly; the sliding seat is connected to the machine base by sliding left and right; the X-axis driving device is installed in the machine base and connected to the sliding seat at the power output end; the vertical frame is fixed on the sliding seat and extends out from the first strip hole; the wire clamping assembly is fixed on the front side of the upper part of the vertical frame for clamping the wire; the substrate clamping assembly is fixed on the upper end of the vertical frame for clamping the substrate; the wire loading auxiliary mechanism comprises a support seat, a left wire rack, a right wire rack and a cutting wire detector; the support seat is fixed on the machine base and is located at the rear side of the clamping mechanism; the left wire rack and the right wire rack are symmetrically installed above the support seat; the rear parts of the left wire rack and the right wire rack are fixed on the support seat; the front ends of the left wire rack and the right wire rack are formed with a wire loading guide port for guiding the wire to pass through; the cutting wire detector is installed on the left wire rack.

2. A connector auxiliary wiring device according to claim 1, characterized in that: The wire clamping assembly includes a wire carrier and a quick clamp; the wire carrier is vertically fixed to the front side of the upper part of the stand; the front side of the wire carrier is provided with a vertically arranged wire placement groove; the quick clamp is installed on the wire carrier and is located on one side of the wire placement groove; the quick clamp is used to press the wire tightly onto the wire placement groove.

3. The connector auxiliary wiring equipment according to claim 1, characterized in that: The substrate clamping assembly includes a substrate carrier, a left positioning block and a right limit block; the substrate carrier is fixed to the upper end of the stand; a horizontally arranged positioning groove is provided on the substrate carrier; a plurality of screw holes distributed left and right are provided on the left portion of the positioning groove; a second strip hole is provided on the left positioning block; the left positioning block is installed on one of the screw holes by means of screws; and the right limit block is installed on the right portion of the positioning groove.

4. The connector auxiliary wiring equipment according to claim 1, characterized in that: The left wire rack and the right wire rack both include a mounting portion and a guide portion; the mounting portion is fixed on the support seat; the guide portion is connected to the front end of the mounting portion and is located on the side opposite to the left wire rack and the right wire rack; the wire loading guide port is formed between the two guide portions; the upper portion of the wire loading guide port is a cone-shaped structure.

5. The connector auxiliary wiring equipment according to claim 4, characterized in that: The guide portion is located at the upper rear of the substrate clamping assembly.

6. The connector auxiliary wiring equipment according to claim 1, characterized in that: The wire cutting detector comprises an insulating seat, a blade and a signal sensor; the insulating seat is fixed on the left wire rack; the blade is fixed on the insulating seat and connected to the signal sensor through an electric wire.

7. The connector auxiliary wiring equipment according to claim 1, characterized in that: The X-axis driving device adopts an electric cylinder.