Stator wire arranging device

Abstract

The utility model belongs to the field of stator wire arrangement, and particularly relates to a stator wire arrangement device which is used for bending a copper wire into a designed shape and comprises a base, a rotating mechanism, a clamping mechanism and a bending mechanism, a supporting seat is arranged above the base, a stator is arranged on the supporting seat, and a plurality of notches are formed in the stator. The rotating mechanism is located on the base, and the driving end of the rotating mechanism penetrates through the supporting base from bottom to top and is rotationally connected with the stator. The clamping mechanism is located on the base, located on one side of the supporting base and used for clamping the copper wire. The bending mechanism is located on the base and used for clamping the copper wire clamped by the clamping mechanism into the notch. Automation and intellectualization of stator wire arrangement are achieved, and wire arrangement efficiency and wire arrangement quality are remarkably improved. And the copper wire is clamped by the clamping mechanism, so that the copper wire is ensured not to deviate or fall off in the wire arranging process.

Description

Technical Field

[0001] The utility model belongs to the field of stator wire arrangement, in particular to a stator wire arrangement device. Background Art

[0002] In the field of motor manufacturing, the stator is an important component of the motor, and its wire management process has an important impact on the performance and service life of the motor. The traditional stator wire management method mostly relies on manual operation, which is not only inefficient, but also difficult to ensure the quality of wire management, and is prone to problems such as inconsistent copper wire bending shapes and affecting the subsequent assembly.

[0003] With the continuous development of automation technology, the motor manufacturing industry has an increasingly urgent need for automation and intelligence of stator wire management equipment. Although the existing stator wire management device has improved the wire management efficiency to a certain extent, it still needs to be improved in terms of copper wire shape control, wire management accuracy, and ease of operation. Therefore, the development of a device that can achieve efficient, accurate, and safe stator wire management has important practical significance and application value. Utility Model Content

[0004] The utility model aims to provide a stator wire management device, aiming to solve the above problems.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a stator wire management device for bending copper wire into a designed shape, including a base, a rotating mechanism, a clamping mechanism and a bending mechanism. A support seat is provided above the base, a stator is provided on the support seat, and a plurality of notches are provided on the stator. The rotating mechanism is located on the base, and the driving end of the rotating mechanism passes through the support seat from bottom to top and is rotatably connected to the stator. The clamping mechanism is located on the base and on one side of the support seat, and is used to clamp the copper wire. The bending mechanism is located on the base, and is used to clamp the copper wire clamped by the clamping mechanism into the notch.

[0006] Furthermore, the rotating mechanism includes a rotating motor, a connecting plate and a fixed rod. The lower end of the support seat is connected to one end of the fixed rod, and the other end is connected to the connecting plate. The rotating motor is fixed on the connecting plate. The driving end of the rotating motor passes through the connecting plate and is rotatably connected to the stator.

[0007] Furthermore, the driving end of the rotating motor is connected to the central end of a connecting plate, and the stator is installed on the connecting plate to rotate synchronously with the connecting plate.

[0008] Furthermore, the clamping mechanism includes a clamping piece and a clamping cylinder. A flat seat is provided on the base, the flat seat is located on one side of the support seat, the clamping cylinder is located at the upper end of the flat seat, and the driving end of the clamping cylinder is connected to the clamping piece to clamp the copper wire.

[0009] Furthermore, the bending mechanism is formed by a robot, which is located on one side of the support seat, and a driving end of the robot is connected to a fork claw, which is in the shape of a rake and is used to hook the copper wire.

[0010] The above one or more technical solutions in the stator wire arrangement device provided by the embodiment of the utility model have at least the following technical effects:

[0011] This design realizes the automation and intelligence of stator wire management, and significantly improves the wire management efficiency and quality. The clamping mechanism clamps the end of the copper wire to ensure that the copper wire will not deviate or fall off during the wire management process. The bending mechanism inserts the extended copper wire into the notch on the stator, and the manipulator bends the copper wire into the designed shape. The rotating mechanism drives the stator to rotate, repeating the previous action to complete the wire management of the entire stator copper wire. The device of the present invention has a simple structure and is easy to operate. It reduces the tediousness and danger of manual operation, reduces the labor intensity of operators, and improves work safety and comfort. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0013] Figure 1 This is a structural diagram of a stator wire management device provided in an embodiment of the utility model.

[0014] Figure 2 for Figure 1 A partial view of the stator cable management device provided.

[0015] Description of main reference numerals:

[0016] 100, base; 110, support seat; 120, stator; 130, notch; 140, copper wire;

[0017] 200, rotating mechanism; 210, rotating motor; 220, connecting plate; 230, fixing rod; 240, connecting plate; 400, clamping mechanism; 410, clamping member; 420, clamping cylinder; 430, flat seat;

[0018] 500, bending mechanism; 510, manipulator; 520, fork claw. DETAILED DESCRIPTION

[0019] The following describes the embodiments of the present invention in detail. Figures 1-2, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. Figures 1-2 The described embodiments are exemplary and are intended to be used to explain the embodiments of the present invention, but should not be construed as limiting the present invention.

[0020] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0022] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0023] In the embodiment of the utility model, this case provides a stator 120 wire management device, which is used to wind the copper wire 140 on the stator 120, including a base 100, a rotating mechanism 200, a clamping mechanism 400 and a bending mechanism 500. A support seat 110 is provided above the base 100, and the stator 120 is provided on the support seat 110. The stator 120 is provided with a plurality of notches 130. The rotating mechanism 200 is located on the base 100, and the driving end of the rotating mechanism 200 passes through the support seat 110 from bottom to top and is rotatably connected to the stator 120. The clamping mechanism 400 is located on the base 100 and is located on one side of the support seat 110, and is used to clamp the copper wire 140. The bending mechanism 500 is located on the base 100, and is used to clamp the copper wire 140 clamped by the clamping mechanism 400 into the notch 130.

[0024] Specifically, the present design realizes the automation and intelligence of the wire management of the stator 120, and significantly improves the wire management efficiency and wire management quality. The clamping mechanism 400 clamps the end of the copper wire 140 to ensure that the copper wire 140 will not deviate or fall off during the wire management process. The bending mechanism 500 inserts the extended copper wire 140 into the notch 130 on the stator 120, and the bending mechanism is activated to bend the copper into the designed shape. The device of the present invention has a simple structure and is easy to operate, which reduces the tediousness and danger of manual operation, reduces the labor intensity of the operator, and improves the safety and comfort of work.

[0025] In another embodiment of the utility model, the rotating mechanism 200 includes a rotating motor 210, a connecting plate 220 and a fixing rod 230. The lower end of the support seat 110 is connected to one end of the fixing rod 230, and the other end thereof is connected to the connecting plate 220. The rotating motor 210 is fixed on the connecting plate 220, and the driving end of the rotating motor 210 passes through the connecting plate 220 and is rotatably connected to the stator 120. Specifically, the support seat 110 and the connecting plate 220 are firmly connected by the fixing rod 230 to form a stable supporting structure, so that the rotating mechanism 200 is more stable when driving the stator 120 to rotate, and the wiring error caused by vibration or shaking is reduced. The structural design of the rotating mechanism 200 is relatively simple, and the connection between the components is clear, which not only facilitates daily maintenance and care, but also reduces the failure rate caused by the complex structure.

[0026] In another embodiment of the utility model, the driving end of the rotating motor 210 is connected to the central end of a connecting plate 240, and the stator 120 is mounted on the connecting plate 240 and rotates synchronously therewith. With the connecting plate 240 as an intermediary, the driving end of the rotating motor 210 can more accurately control the rotation of the stator 120. The design of the connecting plate 240 can reduce errors and deviations in the transmission process, ensuring that the stator 120 performs the wire arrangement operation at a constant speed and accuracy, thereby improving the wire arrangement quality.

[0027] In another embodiment of the utility model, the clamping mechanism 400 includes a clamping member 410 and a clamping cylinder 420. A flat seat 430 is provided on the base 100. The flat seat 430 is located on one side of the support seat 110. The clamping cylinder 420 is located at the upper end of the flat seat 430. The driving end of the clamping cylinder 420 is connected to the clamping member 410 to clamp the copper wire 140. The clamping cylinder 420 can achieve precise clamping of the copper wire 140 by driving the clamping member 410, thereby effectively controlling the copper wire 140 to smoothly enter the wire arrangement bayonet, ensuring the stability and quality of the wire arrangement process.

[0028] In another embodiment of the utility model, the bending mechanism 500 is formed by a manipulator 510, and the manipulator 510 is located on one side of the support seat 110, and its driving end is connected to a fork claw 520, and the fork claw 520 is in the shape of a rake, so as to hook the copper wire 140. The manipulator 510 is preferably a five-axis manipulator 510, and the manipulator 510 can be realized for different positions and angles. The design of the fork claw 520 in the shape of a rake enables the bending mechanism 500 to adapt to copper wires 140 of different specifications and shapes. Whether it is copper wires 140 of different thickness, hardness, or slightly different shapes, the fork claw 520 can effectively hook and fix them, ensuring the smooth progress of wire management.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A stator wire-straightening device for bending copper wire into a designed shape, characterized in that: It comprises a base, a support base is arranged on the top of the base, the stator is arranged on the support base, and a plurality of notches are arranged on the stator; A rotating mechanism is located on the base, and a driving end of the rotating mechanism passes through the supporting seat from bottom to top and is rotatably connected to the stator; A clamping mechanism, located on the base and on one side of the support seat, for clamping the copper wire; The bending mechanism is located on the base and is used for clamping the copper wire clamped by the clamping mechanism into the notch.

2. The stator wire arrangement device according to claim 1, characterized in that: The rotating mechanism includes a rotating motor, a connecting plate and a fixing rod. The lower end of the supporting seat is connected to one end of the fixing rod, and the other end thereof is connected to the connecting plate. The rotating motor is fixed on the connecting plate. The driving end of the rotating motor passes through the connecting plate and is rotatably connected to the stator.

3. The stator wire arrangement device according to claim 2, characterized in that: The driving end of the rotating motor is connected to the central end of a connecting plate, and the stator is installed on the connecting plate to rotate synchronously with the connecting plate.

4. The stator wire arrangement device according to claim 1, characterized in that: The clamping mechanism includes a clamping piece and a clamping cylinder. A flat seat is provided on the base, the flat seat is located on one side of the support seat, the clamping cylinder is located at the upper end of the flat seat, and the driving end of the clamping cylinder is connected to the clamping piece to clamp the copper wire.

5. The stator wire arrangement device according to claim 1, characterized in that: The bending mechanism is formed by a manipulator, which is located at one side of the support seat, and a driving end of which is connected to a fork claw, which is in the shape of a rake and is used to hook the copper wire.

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