Mixing device convenient for material transfer
By using a hopper as a sealing interface and a motor-driven breaking roller in the mixing device, the problems of cumbersome logistics and poor breaking effect of traditional two-dimensional mixing machines are solved, and efficient and convenient material mixing and transport are achieved.
Patent Information
- Application Number
- CN202420778907.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The logistics methods of traditional two-dimensional mixers are cumbersome, with poor breaking effect and inconvenient cleaning.
A mixing device for easy material transfer is designed, using a hopper as the sealing interface between the can cover and the tank body, and actively disperses through a motor-driven breaker roller.
The material transport process is simplified, the mixing efficiency and dispersion effect are improved, the process is reduced, the material overflow and pollution is avoided, and the cleaning is facilitated.
Smart Images

Figure CN222641801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material mixing, in particular to a mixing device which is convenient for material transportation. Background Art
[0002] In the traditional production process of Luzhou-flavor liquor, a certain proportion of grain and bran are added to the lees before the lees are steamed. The grain is added for fermentation in the cellar after the lees are steamed; the bran is added to make the lees looser and increase the gap between the lees so that the steam can pass through when the wine is steamed, thereby increasing the yield of wine. Therefore, the lees, grains, and bran must be mixed evenly before the lees are steamed. At present, the mixing of lees, grains, and bran is mainly done manually. The high temperature and harsh environment in the winery affect the health of workers, so it is difficult to recruit workers. In addition, manual mixing is labor-intensive and inefficient, and there is also the problem of uneven mixing affecting the yield of wine.
[0003] The inventor of this application is committed to the research of intelligent brewing equipment, and in 2022 applied for a two-dimensional mixer with automatic opening and closing lid function with publication number CN115814660A, including a frame, a guide rail horizontally arranged on the frame, a mobile frame slidably arranged on the guide rail, a first power mechanism arranged on the frame, a stirring tank, an opening and closing lid mechanism arranged on the mobile frame, and a locking mechanism arranged on the tank cover; the locking mechanism is used to lock the tank cover and the tank body.
[0004] However, the above-mentioned two-dimensional mixer is composed of a mixing tank and a tank cover. Before mixing, the material needs to be loaded into the mixing tank through a lifting hopper, and after mixing, the material needs to be poured into the hopper for transportation. It can be seen that during the mixing process, the material needs to be poured in and out, and this logistics method is cumbersome, time-consuming, labor-intensive, and inefficient. In addition, the two-dimensional mixer breaks up the wine lees by means of stirring teeth arranged inside it. The stirring teeth passively break up the wine lees by impact, so the breaking effect is poor, and the stirring teeth occupy a large area, which affects the capacity of the material, and it is easy to accumulate material during the pouring process, and it is also not convenient to clean. Utility Model Content
[0005] Aiming at the technical problems of the prior art two-dimensional mixers such as complicated logistics mode, poor breaking effect and inconvenient cleaning, the utility model provides a mixing device which is convenient for material transportation.
[0006] The technical solution adopted by the utility model is: a mixing device that is convenient for material transportation, comprising:
[0007] frame;
[0008] The tank body is arranged on the frame and movably connected to the frame, and is used to load and mix the materials. One end of the tank body is open;
[0009] The hopper is arranged directly below the tank body and is used to transfer materials and seal the tank body. The shape of the hopper matches the tank body and the hopper can be connected with the open end of the tank body to seal the tank body.
[0010] The lifting assembly is arranged directly below the tank body and is used to drive the hopper to rise and fall vertically;
[0011] A twist lock assembly is arranged on the tank body and is used to lock or unlock the tank body and the hopper;
[0012] The power assembly is arranged on the frame and is used to drive the tank to rotate in the vertical direction to mix the materials.
[0013] Furthermore, the rotary lock assembly includes a second power assembly, a rotating handle, a rotary lock pin and a limit block which are connected in sequence. The fixed end of the second power assembly is hinged to the tank body, the movable end of the second power assembly is hinged to the rotating handle, the rotating handle is fixedly connected to the rotary lock pin, the outer side of the rotary lock pin is movably connected with a rotary lock sleeve, the rotary lock sleeve is fixedly connected to the tank body, the limit block is fixedly connected to the bottom of the rotary lock pin, and the second power assembly can drive the limit block to rotate in the horizontal direction; the mouth of the hopper is provided with reinforcing ribs, and the second power assembly can drive the limit block to rotate below the reinforcing ribs.
[0014] Furthermore, the top of the limiting block is an inclined surface.
[0015] Furthermore, the jacking assembly includes a base and a jacking bracket movably arranged above the base, and at least two third power assemblies are vertically arranged on the base, the fixed end of the third power assembly is connected to the base, and the movable end of the third power assembly is connected to the jacking bracket.
[0016] Furthermore, it also includes a guide component; the guide component includes a guide seat connected to the base, a guide sleeve is connected to the guide seat, a guide shaft is arranged through the guide sleeve, the guide shaft is movably connected to the guide sleeve, and the guide shaft is connected to the jacking bracket.
[0017] Furthermore, a speed regulating valve is provided on the third power assembly.
[0018] Furthermore, the power assembly includes a first reduction motor, a coupling and a driving shaft which are arranged in sequence on the frame, the driving shaft is connected to the tank body, and a first bearing seat connected to the frame is arranged on the outer side of the driving shaft; a secondary shaft is arranged on the other side of the tank body relative to the driving shaft, the secondary shaft is connected to the frame through a mounting plate, and a second bearing seat connected to the frame is arranged on the outer side of the secondary shaft.
[0019] Furthermore, a scattering assembly is provided in the tank body, and the scattering assembly is used to scatter the material in the tank body; the scattering assembly includes a scattering roller arranged through the tank body on one side close to the sealing end, the scattering roller is movably connected to the tank body, and a plurality of scattering teeth are provided on the scattering roller. A second reduction motor is provided on the outer wall of the tank body, and the second reduction motor is connected to the scattering roller, and the second reduction motor can drive the scattering roller to rotate.
[0020] Furthermore, a chain conveyor for transporting the hopper is arranged below the tank body.
[0021] Furthermore, the tank body and the hopper are both square.
[0022] The beneficial effects of the utility model are:
[0023] 1. Compared with the two-dimensional mixer in the prior art, the utility model changes the logistics mode of the traditional two-dimensional mixer, and directly uses the hopper used for transferring materials as the tank cover and the tank body for sealing, so that the hopper is used as both a transfer container and a sealing cover, thereby avoiding the transfer process of the traditional two-dimensional mixer that the material in the tank body is repeatedly transferred between the tank body and the hopper, thereby reducing the process, being more conducive to the optimization of the production line layout, and improving the mixing efficiency; it also avoids the overflow of the hopper from the material during the transfer process to pollute the environment. In addition, the device is a sealed mixer, and no material leaks during the mixing process.
[0024] 2. Compared with the stirring teeth of the two-dimensional mixer in the prior art, the breaking component of this embodiment is driven by a motor to actively break up the materials, and the breaking up effect is better. Moreover, the breaking up component occupies less area and does not affect the volume ratio of the tank body. In addition, there will be no material accumulation during the process of turning over and dumping the materials in the tank body, and it is also easy to clean. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a stereogram of the utility model.
[0026] Figure 2 yes Figure 1 A partial enlarged view of middle A.
[0027] Figure 3 It is the front view of the utility model.
[0028] Figure 4 yes Figure 3 Top view of the .
[0029] Figure 5 yes Figure 4 Cross-sectional view of BB.
[0030] Figure 6 It is a structural schematic diagram of the jacking assembly of the utility model.
[0031] The markings in the figure are:
[0032] 1. Frame; 2. Tank body; 3. Hopper; 301. Reinforcement ribs;
[0033] 4. Lifting assembly; 401. Base; 402. Lifting bracket; 403. Lifting cylinder; 404. Speed regulating valve;
[0034] 5. Rotary lock assembly; 501. Rotary lock cylinder; 502. Rotary handle; 503. Rotary lock rotating pin; 504. Limit block; 505. Rotary lock protective cover;
[0035] 6. Power assembly; 601. First reduction motor; 602. Coupling; 603. Driving shaft; 604. First bearing seat; 605. Countershaft; 606. Mounting plate; 607. Second bearing seat;
[0036] 7. Guide assembly; 701. Guide seat; 702. Guide sleeve; 703. Guide shaft;
[0037] 8. Scattering assembly; 801. Scattering roller; 802. Scattering teeth; 803. Second reduction motor;
[0038] 9. Chain conveyor. DETAILED DESCRIPTION
[0039] In the description of the present invention, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] The following is combined with Figures 1 to 6 The utility model is further described.
[0042] Embodiment 1
[0043] In view of the technical problems existing in the background technology, the utility model provides a mixing device which is convenient for material transportation.
[0044] Reference Figure 1The specific technical solution includes a frame 1, a tank body 2, a hopper 3, a lifting component 4, a rotary lock component 5 and a power component 6.
[0045] Among them, the tank body 2 is arranged on the frame 1 and is movably connected to the frame 1. It is used to load materials and mix the materials. One end of the tank body 2 is open; the hopper 3 is arranged directly below the tank body 2, and is used to transfer materials and seal the tank body 2. The shape of the hopper 3 matches the tank body 2. Both the tank body 2 and the hopper 3 are square. The hopper 3 can be docked with the open end of the tank body 2 to seal the tank body 2; the lifting assembly 4 is arranged directly below the tank body 2, and is used to drive the hopper 3 to rise and fall vertically; the rotary lock assembly 5 is arranged on the tank body 2, and is used to lock or unlock the tank body 2 and the hopper 3; the power assembly 6 is arranged on the frame 1, and is used to drive the tank body 2 to rotate in the vertical direction to mix the materials.
[0046] Working principle: after the hopper 3 is filled with materials, it is transported to the jacking assembly 4, and the open end of the tank body 2 is kept facing downward. The jacking assembly 4 drives the hopper 3 to rise and dock with the tank body 2. After the two are docked, the hopper 3 and the tank body 2 are locked by the rotary lock assembly 5 to achieve the sealing of the tank body 2. The jacking assembly 4 retracts, and then the tank body 2 is driven to rotate vertically by the power assembly 6 to mix the materials therein. After the materials are mixed evenly, the jacking assembly 4 extends out, and the rotary lock assembly 4 unfastens the hopper 3 and the tank body 2. The unfastened hopper 3 uses the jacking assembly 4 as a support. The jacking assembly 4 retracts to drive the hopper 3 to descend, and finally the hopper 3 can be transported away.
[0047] From the above structure and working principle, it can be seen that compared with the two-dimensional mixer in the prior art, the utility model changes the logistics mode of the traditional two-dimensional mixer, and directly uses the hopper used for transferring materials as the tank cover and the tank body for sealing, so that the hopper is used as both a transfer container and a sealing cover, thereby avoiding the transfer process of the traditional two-dimensional mixer that requires the material in the tank body to be repeatedly transferred between the tank body and the hopper. Therefore, the process is reduced, which is more conducive to the optimization of the production line layout, improves the mixing efficiency, and avoids the overflow of the hopper from the material during the transfer process to pollute the environment; in addition, the device is a sealed mixer, and no material leaks during the mixing process.
[0048] Among them, refer to Figure 2The rotary lock assembly 5 specifically includes a second power assembly, a rotating handle 502, a rotary lock pin 503 and a limit block 504 connected in sequence. The second power assembly is a rotary lock cylinder 501, the fixed end of the rotary lock cylinder 501 is hinged to the tank body 2, the movable end of the rotary lock cylinder 501 is hinged to the rotating handle 502, the rotating handle 502 is fixedly connected to the rotary lock pin 503, the outer side of the rotary lock pin 503 is movably connected with a rotary lock sleeve 505, the rotary lock sleeve 505 is fixedly connected to the tank body 2, the limit block 504 is fixedly connected to the bottom of the rotary lock pin 503, and the rotary lock cylinder 501 can drive the limit block 504 to rotate in the horizontal direction; the mouth of the hopper 3 is provided with a reinforcing rib 301, and the rotary lock cylinder 501 can drive the limit block 504 to rotate to the bottom of the reinforcing rib 301.
[0049] Working principle: the rotary lock cylinder 501 extends, and drives the rotary lock pin 503 and the limit block 504 connected to the bottom of the rotary lock pin 503 to rotate synchronously through the rotating handle 502. The rotated limit block 504 is located below the reinforcing rib 301 at the mouth of the hopper 3, thereby realizing the locking of the hopper 3 and the tank body 2; conversely, the rotary lock cylinder 501 retracts to unlock the hopper 3 and the tank body 2.
[0050] In order to ensure that the hopper 3 and the tank body 2 fit more closely, the top of the limit block 504 is designed as an inclined surface in this embodiment. When the limit block 504 approaches the reinforcing rib 301, the inclined surface on the top of the limit block 504 gradually contacts the reinforcing rib until it is close to the reinforcing rib. If the top of the limit block 504 is designed as a plane, in order to ensure the smooth installation of the two, a certain movable distance must be reserved between the two, so there must be a certain gap between the two, which will lead to poor sealing between the two and a certain looseness.
[0051] Among them, refer to Figure 6 The lifting assembly 4 specifically includes a base 401 and a lifting bracket 402 movably arranged above the base 401. Four third power assemblies are vertically arranged on the base 401. The third power assembly is a lifting cylinder 403. The fixed end of the lifting cylinder 403 is connected to the base 401, and the movable end of the lifting cylinder 403 is connected to the lifting bracket 402. The lifting cylinder 403 extends to drive the lifting bracket to rise, and the lifting cylinder 403 retracts to drive the lifting bracket to fall.
[0052] Among them, this embodiment also includes a guide component 7, referring to Figure 6 The guide assembly 7 includes a guide seat 701 connected to the base 401, a guide sleeve 702 is connected to the guide seat 701, a guide shaft 703 is arranged in the guide sleeve 702, the guide shaft 703 is movably connected to the guide sleeve 702, and the guide shaft 703 is connected to the lifting bracket 402. The lifting bracket drives the guide shaft to rise and fall synchronously during the lifting process, and the guide shaft slides vertically relative to the guide sleeve. The setting of the guide assembly makes the lifting bracket more stable and reliable during the lifting process.
[0053] In order to match the lifting speed of the lifting cylinder 403 with the weight of the hopper, refer to Figure 6 In this embodiment, a speed regulating valve 404 is also provided on the lifting cylinder 403. The speed regulating valve 404 can adjust the lifting speed of the lifting cylinder 403 and can make corresponding adjustments according to hoppers of different weights to meet different working conditions and improve the application range of the equipment.
[0054] Among them, refer to Figure 3 The power assembly 6 of this embodiment specifically includes a first reduction motor 601, a coupling 602 and a driving shaft 603 which are arranged on the frame 1 and connected in sequence. The driving shaft 603 is connected to the tank body 2, and a first bearing seat 604 connected to the frame 1 is arranged on the outer side of the driving shaft 603; a secondary shaft 605 is arranged on the other side of the tank body 2 relative to the driving shaft 603, and the secondary shaft 605 is connected to the frame 1 through a mounting plate 606, and a second bearing seat 607 connected to the frame 1 is arranged on the outer side of the secondary shaft 605. The first reduction motor 601 rotates, and drives the tank body 2 to rotate synchronously through the driving shaft 603, so as to achieve mixing of the materials in the tank body 2.
[0055] In order to improve the continuity of production, in this embodiment, a chain conveyor 9 for transporting the hopper 3 is further provided below the tank body 2 , and the lifting assembly 4 is embedded in the chain conveyor 9 .
[0056] Embodiment 2
[0057] In the background technology, the existing two-dimensional mixer breaks up the wine lees by means of stirring teeth arranged inside it. The stirring teeth passively break up the wine lees by impact, so the breaking effect is poor. In addition, the stirring teeth occupy a large area, which affects the capacity of the material. In addition, the material is easily accumulated during the pouring process and it is not easy to clean.
[0058] Therefore, in order to solve the above technical problems, the present embodiment makes the following further improvements to the dispersing component:
[0059] Specifically, refer to Figure 5On the basis of the first embodiment, the present embodiment further provides a dispersing assembly 8 in the tank body 2, and the dispersing assembly 8 is used to disperse the materials in the tank body 2; the dispersing assembly 8 includes a dispersing roller 801 which is arranged through the tank body 2 on the side close to the sealing end, the dispersing roller 801 is movably connected with the tank body 2, and a plurality of dispersing teeth 802 are provided on the dispersing roller 801; a second reduction motor 803 is provided on the outer wall of the tank body 2, and the second reduction motor 803 is connected with the dispersing roller 801, and the second reduction motor 803 can drive the dispersing roller 801 to rotate. The second reduction motor 803 runs, driving the dispersing roller 801 to rotate synchronously, and the dispersing teeth 802 on the dispersing roller 801 perform a dispersing operation on the wine lees in the tank body 2, thereby having a good stirring effect on the wine lees with high viscosity. It can be seen that compared with the stirring teeth of the two-dimensional mixer in the prior art, the breaking up component of this embodiment is driven by a motor to achieve the effect of active breaking up, and the breaking up effect is better. Moreover, the breaking up component occupies less area and does not affect the volume ratio of the tank body. In addition, there will be no material accumulation during the process of flipping and dumping the material in the tank body, and it is also easy to clean.
[0060] Working principle:
[0061] S1: The chain conveyor 9 transports the lees to be mixed from the previous process to the bottom of the tank 2.
[0062] S2: The power assembly 6 rotates the open end of the tank body 2 downward, that is, toward the hopper 3 below it;
[0063] S3: The lifting cylinder 403 extends to drive the lifting bracket 402 to rise, and the lifting bracket 402 gradually approaches the hopper 3 and contacts the hopper 3, and finally drives the hopper 3 to rise, and finally the hopper 3 and the tank body 2 are completely sealed and docked;
[0064] S4: The rotary lock assembly works, driving the limit block 504 to rotate to the bottom of the hopper reinforcement rib 301, so as to lock the hopper 3 and the tank body 2, and at this time, the lifting cylinder 403 is retracted;
[0065] S5: The power assembly works to drive the tank 2 and the hopper 3 to rotate vertically synchronously to achieve material mixing;
[0066] S6: During the material mixing process, the scattering component 8 works to drive the scattering teeth to scatter the material in the tank body 2;
[0067] S7: After the materials are evenly mixed, the materials are discharged. The power assembly 6 drives the open end of the tank body 2 downward. At this time, the tank body 2 is located above the hopper 3, and the materials in the tank body 2 fall into the hopper 3.
[0068] S8: The lifting bracket 402 rises and contacts the bottom of the hopper 3, supporting the hopper 3, and the rotary lock assembly 5 unlocks the hopper 3 and the tank body 2, and the hopper 3 stops on the lifting bracket 402;
[0069] S9: the lifting bracket 402 descends, and the hopper 3 descends synchronously with the lifting bracket 402. As the lifting bracket 402 descends, the hopper 3 stays on the chain conveyor 9, and finally the chain conveyor 9 transports the hopper 3 to the next process.
[0070] The above specific implementation methods further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above are only specific implementation methods of the utility model and are not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A mixing device for facilitating material transportation, characterized in that: include: Rack (1); The tank body (2) is arranged on the frame (1) and is movably connected to the frame (1) and is used for loading and mixing materials. One end of the tank body (2) is open. A hopper (3) is arranged directly below the tank body (2) and is used for transferring materials and sealing the tank body (2). The shape of the hopper (3) matches the tank body (2). The hopper (3) can be connected to the open end of the tank body (2) to seal the tank body (2). A lifting assembly (4) is arranged directly below the tank body (2) and is used to drive the hopper (3) to rise and fall vertically; A rotary lock assembly (5) is arranged on the tank body (2) and is used to lock or unlock the tank body (2) and the hopper (3); The power assembly (6) is arranged on the frame (1) and is used to drive the tank body (2) to rotate in the vertical direction to mix the materials.
2. The mixing device for facilitating material transportation as claimed in claim 1, characterized in that: The rotary lock assembly (5) comprises a second power assembly, a rotating handle (502), a rotary lock rotating pin (503) and a limiting block (504) which are connected in sequence. The fixed end of the second power assembly is hinged to the tank body (2), the movable end of the second power assembly is hinged to the rotating handle (502), the rotating handle (502) is fixedly connected to the rotary lock rotating pin (503), the outer side of the rotary lock rotating pin (503) is movably connected to a rotary lock sleeve (505), the rotary lock sleeve (505) is fixedly connected to the tank body (2), the limiting block (504) is fixedly connected to the bottom of the rotary lock rotating pin (503), and the second power assembly can drive the limiting block (504) to rotate in a horizontal direction; the mouth of the hopper (3) is provided with a reinforcing rib (301), and the second power assembly can drive the limiting block (504) to rotate to below the reinforcing rib (301).
3. The mixing device for facilitating material transportation as claimed in claim 2, characterized in that: The top of the limiting block (504) is an inclined surface.
4. The mixing device for facilitating material transportation as claimed in claim 1, characterized in that: The lifting assembly (4) comprises a base (401) and a lifting bracket (402) movably arranged above the base (401); at least two third power assemblies are vertically arranged on the base (401); a fixed end of the third power assembly is connected to the base (401); and a movable end of the third power assembly is connected to the lifting bracket (402).
5. The mixing device for facilitating material transportation as claimed in claim 4, characterized in that: Also includes a guide assembly (7); The guide assembly (7) comprises a guide seat (701) connected to the base (401), a guide sleeve (702) being connected to the guide seat (701), a guide shaft (703) being arranged through the guide sleeve (702), the guide shaft (703) being movably connected to the guide sleeve (702), and the guide shaft (703) being connected to the lifting bracket (402).
6. The mixing device for facilitating material transportation as claimed in claim 4, characterized in that: The third power assembly is provided with a speed regulating valve (404).
7. The mixing device for facilitating material transportation as claimed in claim 1, characterized in that: The power assembly (6) comprises a first reduction motor (601), a coupling (602) and a driving shaft (603) which are arranged on a frame (1) and are connected in sequence. The driving shaft (603) is connected to the tank body (2). A first bearing seat (604) connected to the frame (1) is arranged on the outer side of the driving shaft (603). A secondary shaft (605) is arranged on the other side of the tank body (2) relative to the driving shaft (603). The secondary shaft (605) is connected to the frame (1) via a mounting plate (606). A second bearing seat (607) connected to the frame (1) is arranged on the outer side of the secondary shaft (605).
8. The mixing device for facilitating material transportation as claimed in claim 1, characterized in that: A breaking up assembly (8) is arranged in the tank body (2), and the breaking up assembly (8) is used to break up the materials in the tank body (2); The scattering assembly (8) comprises a scattering roller (801) which is arranged through the can body (2) on one side close to the sealing end, the scattering roller (801) is movably connected to the can body (2), a plurality of scattering teeth (802) are arranged on the scattering roller (801), and a second reduction motor (803) is arranged on the outer wall of the can body (2), the second reduction motor (803) is connected to the scattering roller (801), and the second reduction motor (803) can drive the scattering roller (801) to rotate.
9. The mixing device for facilitating material transportation as claimed in claim 1, characterized in that: A chain conveyor (9) for transporting the hopper (3) is arranged below the tank body (2).
10. The mixing device for facilitating material transportation according to claim 1, characterized in that: The tank body (2) and the hopper (3) are both square.
Citation Information
Patent Citations
Two-dimensional mixing machine with automatic cover opening and closing function
CN115814660A
Cited By
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