Microencapsulated high-resistance starch preparation equipment

Abstract

The utility model relates to the technical field of food processing, in particular to microencapsulated high-resistance starch manufacturing equipment. According to the technical scheme, the spraying device comprises a spraying assembly, a mixing assembly and a base, the mixing assembly is arranged at the top of the base and comprises a tank body, a mounting groove, a material guide plate and rolling wheels, the tank body is fixedly connected with the base, the material guide plate is fixedly mounted at the bottom of the inner wall of the tank body, and an inner container is mounted on the inner side of the tank body through the mounting groove; a stirring rod is fixedly mounted on the inner wall of the inner container, and a gear ring is fixedly mounted at the top of the inner container and extends out of the tank body. Through the combination of various structures, the device can continuously scatter suspended mixed materials, so that the condition that the materials are caked can be avoided, microencapsulation coating liquid can be fully mixed with high-resistance starch particles, the processing efficiency is improved, and the production cost is reduced. And the inner container can be taken out of the tank body and can be mounted and operated, so that a worker can conveniently clean and maintain the inner container.

Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to a device for producing microencapsulated high-resistant starch. Background Art

[0002] As people pay more and more attention to healthy diet, high-resistant starch, as a food ingredient with special nutritional value, has received widespread attention due to its good digestibility, low blood sugar response and prebiotic effect. Its market demand is growing. In the processing of high-resistant starch, it needs to be microencapsulated. However, there are still many defects in the production process of microencapsulated high-resistant starch. For example, most of the existing microencapsulation processes are carried out through spray drying, fluidized bed coating and other processes. During the microencapsulation process, it is not convenient to evenly contact the microencapsulation coating liquid with the high-resistant starch, which is easy to cause agglomeration, affecting the dispersion and stability of the product, resulting in reduced processing effect. Therefore, it is necessary to design a microencapsulated high-resistant starch production equipment. Utility Model Content

[0003] The purpose of the utility model is to provide a device for producing microencapsulated high-resistant starch to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a microencapsulated high-resistant starch production device, comprising a spray component, a mixing component and a base, a mixing component is provided on the top of the base, the mixing component comprises a tank body, a mounting groove, a material guide plate and a roller, the tank body and the base are fixedly connected, a material guide plate is fixedly installed on the bottom of the inner wall of the tank body, an inner tank is installed on the inner side of the tank body through the mounting groove, a stirring rod is fixedly installed on the inner wall of the inner tank, a gear ring is fixedly installed on the top of the inner tank, the gear ring extends out of the tank body, a roller is rotatably installed on the top of the tank body, the roller is cooperatively connected to the gear ring, and a spray component is movably connected to the top of the tank body.

[0005] Preferably, the spray assembly comprises a protective cover, an annular tube and an atomizing nozzle, the protective cover is movably connected to the tank body, the bottom of the protective cover is fixedly mounted with an annular tube, and the bottom of the annular tube is fixedly connected with the atomizing nozzle.

[0006] Preferably, the spray assembly further comprises a handle and a docking hose, the handle is fixedly mounted on the top of the protective cover, the docking hose is fixedly mounted on the top of the annular tube, and the docking hose extends out of the protective cover.

[0007] Preferably, a motor is fixedly mounted on one side of the tank body, a transmission gear is fixedly connected to the output end of the motor, and the transmission gear is cooperatively connected with a gear ring.

[0008] Preferably, an air blowing assembly is provided at the bottom of the tank body, and the air blowing assembly includes a fan and an air supply pipe. The fan is fixedly connected to the base, and the air supply pipe is fixedly installed at the air outlet end of the fan.

[0009] Preferably, the blowing assembly further comprises a feed pipe and a delivery pipe, the delivery pipe is fixedly mounted on the bottom of the tank body, and the feed pipe is fixedly connected between the delivery pipe and the air supply pipe.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. By providing the mutual cooperation between the mixing component and the inner liner, the inner liner can be rotated inside the tank body, and the high-resistant starch particles can be blown up by blowing air from the bottom of the tank body to the inside, so that the high-resistant starch particles can circulate and suspend in the tank body. The microencapsulation coating liquid can be easily sprayed out through the spray component to make uniform contact with the suspended high-resistant starch particles, which can conveniently wrap the high-resistant starch particles, reduce the probability of enzymatic hydrolysis by starch digestive enzymes, prolong the digestion time, and reduce the rate of blood sugar increase in disguise. Through the rotation of the inner liner, the stirring rod can continuously break up the suspended mixed material, which can avoid the agglomeration of the material, and can make the microencapsulation coating liquid fully mixed with the high-resistant starch particles, thereby improving the processing efficiency.

[0012] 2. By providing the mutual cooperation between the mounting groove and the roller, the roller can conveniently provide rolling support for the gear ring, so that the inner liner can stably rotate in the tank body. The mounting groove can be used to remove the inner liner from the tank body and perform installation operations, so that the inner liner can be conveniently disassembled, allowing the staff to conveniently clean and maintain the inner liner. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0014] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the spray assembly of the utility model;

[0016] Figure 4 It is a schematic diagram of the cross-sectional structure of the tank body of the utility model.

[0017] In the figure: 1. spray assembly; 101. protective cover; 102. handle; 103. docking hose; 104. ring tube; 105. atomizing nozzle; 2. motor; 201. transmission gear; 3. mixing assembly; 301. tank body; 302. mounting groove; 303. guide plate; 304. roller; 4. base; 5. blowing assembly; 501. fan; 502. air supply pipe; 504. discharge pipe; 503. delivery pipe; 6. liner; 601. gear ring; 602. stirring rod. DETAILED DESCRIPTION

[0018] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0019] Example

[0020] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a microencapsulated high-resistant starch production device proposed by the utility model includes a spray component 1, a mixing component 3 and a base 4. The mixing component 3 is provided on the top of the base 4. The mixing component 3 includes a tank body 301, a mounting groove 302, a material guide plate 303 and a roller 304. The tank body 301 and the base 4 are fixedly connected by support legs, which can support the tank body 301. The bottom of the inner wall of the tank body 301 is fixedly installed with a material guide plate 303. The inner side of the tank body 301 is installed with an inner liner 6 through the mounting groove 302. By vertically inserting the inner liner 6 into the mounting groove 302, the inner liner 6 can be easily installed. At the same time, the inner liner 6 can be pulled upward from the mounting groove 302, so that the inner liner 6 can be easily disassembled, and the staff can conveniently take out the inner liner 6 for cleaning and maintenance operations;

[0021] A stirring rod 602 is fixedly installed on the inner wall of the inner container 6, and a gear ring 601 is fixedly installed on the top of the inner container 6. The gear ring 601 extends out of the tank body 301. A roller 304 is rotatably installed on the top of the tank body 301. The roller 304 is matched with the gear ring 601. After the inner container 6 is inserted into the installation groove 302, the gear ring 601 can be fitted on the top of the roller 304. The roller 304 can support the gear ring 601 in a rolling manner, so that the inner container 6 can be rotated inside the tank body 301. One side of the tank body 301 is fixed by bolts. A motor 2 is installed, and a transmission gear 201 is fixedly connected to the output end of the motor 2. The transmission gear 201 is matched and connected with a gear ring 601. The motor 2 can drive the transmission gear 201 to rotate. The transmission gear 201 and the gear ring 601 are meshed with each other, and can synchronously drive the gear ring 601 to rotate, and can drive the inner liner 6 to rotate in the tank body 301. Through the rotation of the inner liner 6, the stirring rod 602 can be used to break up and stir the high-resistant starch particles suspended in the tank body 301, so as to avoid agglomeration during the microcapsule treatment process;

[0022] The top of the tank body 301 is movably connected with a spray assembly 1, which includes a protective cover 101, an annular tube 104 and an atomizing nozzle 105. The protective cover 101 and the tank body 301 are movably connected by a hinge, so that the protective cover 101 can be flipped open and closed. The bottom of the protective cover 101 is fixedly installed with the annular tube 104 through a fixing kit, and the bottom of the annular tube 104 is fixedly connected with the atomizing nozzle 105. The spray assembly 1 also includes a handle 102 and a docking hose 103. The top of the protective cover 101 is fixedly installed There is a handle 102, and a docking hose 103 is fixedly installed on the top of the annular tube 104. The docking hose 103 extends out of the protective cover 101. By using the handle 102 to close the protective cover 101, the atomizing nozzle 105 can be extended to the inside of the inner liner 6. The docking hose 103 can be conveniently connected to the drug supply device, and the microencapsulation coating liquid can be conveniently transported to the annular tube 104. The microencapsulation coating liquid can be conveniently sprayed into the inner liner 6 through the atomizing nozzle 105, so as to facilitate the mixing operation of the high-resistant starch particles;

[0023] The bottom of the tank body 301 is provided with a blowing assembly 5, and the blowing assembly 5 includes a fan 501 and an air supply pipe 502. The fan 501 is fixedly connected to the base 4 by bolts. The air supply pipe 502 is fixedly installed at the air outlet end of the fan 501, and the air flow can be blown out through the air supply pipe 502 by starting the fan 501. The blowing assembly 5 also includes a feed pipe 504 and a delivery pipe 503. The delivery pipe 503 is fixedly installed at the bottom of the tank body 301. The feed pipe 504 is fixedly connected between the delivery pipe 503 and the air supply pipe 502. The feed pipe 504 is provided with a switch valve. By closing the switch valve , the airflow in the air supply pipe 502 can be blown to the conveying pipe 503 through the feeding pipe 504, and the airflow flows upward along the conveying pipe 503 and can be blown into the tank body 301, so that the high-resistant starch particles in the tank body 301 can be blown up, so that the high-resistant starch particles can circulate and suspend in the tank body 301, and the microencapsulation coating liquid can be conveniently sprayed out through the spray component 1 to fully and evenly contact with the suspended high-resistant starch particles for microencapsulation treatment, which can conveniently wrap the high-resistant starch particles, reduce the probability of enzymatic hydrolysis of starch digestive enzymes, prolong the digestion time, and reduce the rate of blood sugar increase in disguised form;

[0024] After being suspended in the air, the high-resistant starch particles that are blown up can slide to both sides to the bottom of the tank body 301. The bottom of the tank body 301 is conical, so that the high-resistant starch particles can be concentrated at the pipe mouth of the conveying pipe 503 after falling. By setting the guide plate 303, the high-resistant starch particles can be diverted so that there will be no blockage when the high-resistant starch particles are concentrated at the pipe mouth of the conveying pipe 503. The high-resistant starch particles can be evenly blown up through the conveying pipe 503. After the microencapsulation treatment is completed, by opening the switch valve on the discharge pipe 504, the material can be introduced from the conveying pipe 503 into the discharge pipe 504, which is convenient for the material to be discharged and the staff can conveniently perform the collection operation.

[0025] The working principle of the microencapsulated high-resistance starch production equipment based on the embodiment is as follows: the inner tank 6 is inserted into the installation groove 302 for installation, and the gear ring 601 is supported by the roller 304 for rolling, and the high-resistance starch particles that need to be microencapsulated are introduced into the tank body 301, the protective cover 101 is closed, and the atomizing nozzle 105 is extended into the tank body 301, and the airflow is generated by starting the fan 501, and the airflow can be blown into the tank body 301 through the conveying pipe 503, and the airflow is blown upward from the bottom of the tank body 301, so that the high-resistance starch particles can be blown to suspend them, and the microencapsulation coating liquid is conveyed into the annular tube 104, and the microencapsulation coating liquid can be atomized and sprayed out through the atomizing nozzle 105, so that it can fully contact with the suspended high-resistance starch particles, so that the microencapsulation coating liquid can be Wrapped on the surface of the high-resistant starch particles, the high-resistant starch particles will slide to both sides after being suspended. By starting the motor 2, the gear ring 601 can be driven to rotate by the rotation of the transmission gear 201, and the inner tank 6 can be driven to rotate synchronously. The high-resistant starch particles in the process of sliding to both sides can be broken up by the stirring rod 602, which can avoid the high-resistant starch particles from agglomerating after mixing with the microencapsulation coating liquid. The high-resistant starch particles slide to the bottom of the tank body 301, and the guide plate 303 is used to divert the flow, so that the high-resistant starch particles after sliding can flow evenly to the mouth of the conveying pipe 503, and the airflow can easily blow up the high-resistant starch particles evenly. After the microencapsulation treatment is completed, the material can be discharged through the discharge pipe 504, which is convenient for the staff to collect and process.

[0026] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A microencapsulated high-resistant starch production device, characterized in that: The invention comprises a spray assembly (1), a mixing assembly (3) and a base (4); the mixing assembly (3) is arranged on the top of the base (4); the mixing assembly (3) comprises a tank body (301), a mounting groove (302), a material guide plate (303) and a roller (304); the tank body (301) and the base (4) are fixedly connected; the bottom of the inner wall of the tank body (301) is fixedly mounted with a material guide plate (303); the inner side of the tank body (301) is connected via the mounting groove (302) is installed with an inner container (6), the inner wall of the inner container (6) is fixedly installed with a stirring rod (602), the top of the inner container (6) is fixedly installed with a gear ring (601), the gear ring (601) extends out of the tank body (301), the top of the tank body (301) is rotatably installed with a roller (304), the roller (304) is cooperatively connected with the gear ring (601), and the top of the tank body (301) is movably connected with a spray assembly (1).

2. The microencapsulated high-resistant starch production device according to claim 1, characterized in that: The spray assembly (1) comprises a protective cover (101), an annular tube (104) and an atomizing nozzle (105); the protective cover (101) is movably connected to the tank body (301); the bottom of the protective cover (101) is fixedly mounted with the annular tube (104); and the bottom of the annular tube (104) is fixedly connected with the atomizing nozzle (105).

3. The microencapsulated high-resistant starch production device according to claim 2, characterized in that: The spray assembly (1) further comprises a handle (102) and a docking hose (103); the handle (102) is fixedly mounted on the top of the protective cover (101); the docking hose (103) is fixedly mounted on the top of the annular tube (104); and the docking hose (103) extends out of the protective cover (101).

4. The microencapsulated high-resistant starch production device according to claim 1, characterized in that: A motor (2) is fixedly mounted on one side of the tank body (301), and a transmission gear (201) is fixedly connected to the output end of the motor (2), and the transmission gear (201) is cooperatively connected to a gear ring (601).

5. The microencapsulated high-resistant starch production device according to claim 1, characterized in that: An air blowing assembly (5) is provided at the bottom of the tank body (301), and the air blowing assembly (5) comprises a fan (501) and an air supply pipe (502). The fan (501) is fixedly connected to the base (4), and the air supply pipe (502) is fixedly installed at the air outlet end of the fan (501).

6. The microencapsulated high-resistant starch production device according to claim 5, characterized in that: The blowing assembly (5) further comprises a feeding pipe (504) and a delivery pipe (503); the delivery pipe (503) is fixedly installed at the bottom of the tank body (301); and the feeding pipe (504) is fixedly connected between the delivery pipe (503) and the air supply pipe (502).

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