Storage tank cleaning double-power structure cleaning gun
By designing the storage tank cleaning dual-power structure cleaning gun, and using the dual drive parts to drive the water pipes to swing flexibly, the problem of single action mode of the existing storage tank cleaning gun is solved, achieving a wider cleaning range and higher cleaning efficiency.
Patent Information
- Application Number
- CN202421064426.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing tank cleaning gun cannot be adjusted separately between the two rotation directions, resulting in a single operation mode of the cleaning gun and cannot meet more complex operation needs.
A storage tank cleaning dual-power structure cleaning gun is designed, and the water pipe is driven to swing and swing up and down through the first driving member and the second driving member to achieve flexible coverage of the water outlet pipe and be able to control the rotation direction and speed separately.
It increases the cleaning range and efficiency, and can more effectively clean blind spots and difficult-to-reach parts inside the storage tank, reducing the working intensity of the operator and reducing the operational complexity.
Smart Images

Figure CN222642272U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tank cleaning, in particular to a tank cleaning double-power structure cleaning gun. Background Art
[0002] The tank cleaning gun is used for mechanical cleaning of large crude oil storage tanks. It can perform high-pressure automatic cleaning and is a fully enclosed, physical cleaning technology. It uses a water jet cleaning machine to spray the cleaning medium onto the surface to be cleaned at a certain temperature, pressure and flow rate to remove condensate and sludge, and then recycle it.
[0003] Most of the existing tank cleaning guns are driven by a driving structure that simultaneously transmits rotational power to the gears that control the cleaning machine to rotate horizontally and the gears that control the cleaning machine to rotate vertically. This transmission method has the following disadvantages: the horizontally transmitted rotating gear and the vertically transmitted rotating gear are coupled to each other and have a fixed rotational speed ratio and a fixed rotational direction. The two rotating gears cannot rotate independently. If only horizontal or vertical rotation is required and the other direction does not move, or the speed of a certain rotation direction needs to be changed to be faster or slower, this single-power transmission mechanism cannot be realized, resulting in a single action mode of the cleaning spray gun, which cannot be adjusted independently between the two rotation directions as required, and cannot meet more operational requirements. Utility Model Content
[0004] The purpose of the utility model is to provide a tank cleaning dual-power structure cleaning gun, each power structure can independently control a rotation direction, and can also influence each other, so as to solve the problem that the cleaning gun cannot be independently adjusted between two rotation directions as required, so as to realize more operation requirements and adapt to more complex operation environments.
[0005] In order to achieve the above-mentioned utility model purpose, the utility model adopts the following technical scheme: a tank cleaning dual-power structure cleaning gun, including a transfer pipe, one end of the transfer pipe is rotatably provided with a first limit bin, the other end of the transfer pipe is rotatably provided with a second limit bin, a first gear ring is arranged inside the first limit bin, the first gear ring is fixedly sleeved with one end of the transfer pipe, a first rack is slidably arranged inside the first limit bin, the first rack is meshed with the first gear ring, the other end of the transfer pipe is fixedly sleeved with a waterproof bearing, the outer ring of the waterproof bearing is outer The wall fixing sleeve is provided with a second gear ring, and the second limiting bin is internally slidably provided with a second rack, the second rack is meshed with the second gear ring, and a water outlet pipe is rotatably provided on one side of the second limiting bin, one end of the water outlet pipe is fixed to one side of the outer ring of the waterproof bearing, and a water inlet pipe is connected and fixed to the top surface of the first limiting bin, and a fixing plate is fixed to the rear end of the outer wall of the water inlet pipe, and the transfer pipe. The water outlet pipe and the water inlet pipe are both in a connected state; a first driving member, the first driving member is arranged at the rear end of the first limiting bin, and is used to drive the first gear ring to rotate reciprocatingly.
[0006] Preferably, the first driving member includes a first driving motor, a first reciprocating screw is fixed to the output end of the first driving motor, a first conversion box is rotatably provided on the outer wall of the first reciprocating screw, a first telescopic rod is movably sleeved inside the first conversion box, a reciprocating connecting block is threadedly connected to the outer wall of the first conversion box, the reciprocating connecting block is fixed to the outer wall of the first telescopic rod, one end of the first telescopic rod away from the first driving motor passes through the first conversion box and the first limiting bin, and is fixed to one end of the first rack, and the other end of the first telescopic rod is movably sleeved on the fixed plate; a second driving member, the second driving member is arranged above the second limiting bin, and is used to drive the second gear ring to reciprocate.
[0007] Preferably, the second driving member includes a second driving motor, a rotating rod is fixed to the output end of the second driving motor, a second conversion box is provided at the end of the rotating rod away from the second driving motor, a worm is rotatably provided inside the second conversion box, one end of the worm is fixed to one end of the rotating rod, a turbine is provided inside the second conversion box, the turbine is meshed with the worm, a second reciprocating screw is fixed on the top surface of the turbine, the top end of the second reciprocating screw is rotatably connected to the top end of the second conversion box, a reciprocating connecting rod is threadedly connected to the outer wall of the second reciprocating screw, a second telescopic rod is detachably fixed to one end of the reciprocating connecting rod, the bottom end of the second telescopic rod extends to the interior of the second limiting bin and is fixed to the top end of the second rack.
[0008] Preferably, the first driving motor is fixed to the rear side of the fixed plate, the rear side of the first conversion box is fixed to the front side of the fixed plate, the outer wall of the first telescopic rod located between the first conversion box and the first limiting bin is provided with a first protective tube, and the two ends of the first protective tube are respectively fixed to the first telescopic rod and the first limiting bin.
[0009] Preferably, the second driving motor is fixed to the rear side of the fixed plate, the outer wall of the rotating rod is provided with a second protective tube, the two ends of the second protective tube are respectively fixed to the second conversion box and the fixed plate, the outer wall of the second telescopic rod is provided with a limit cover, the bottom end of the limit cover is fixed to the top surface of the second limit bin, one end of the reciprocating connecting rod is located inside the limit cover, the bottom surface of the second conversion box is rotatably provided with an auxiliary rotation bracket, the bottom surface of the auxiliary rotation bracket is rotatably provided with the top surface of the water inlet pipe, and one end of the auxiliary rotation bracket is fixed to the limit cover.
[0010] Preferably, a mounting frame is fixed to the outer wall of the water outlet pipe, and a camera is fixed to the bottom surface of the mounting frame.
[0011] Compared with the prior art, a tank cleaning dual-power structure cleaning gun adopting the above technical solution has the following beneficial effects:
[0012] 1. In this device, the first driving member and the second driving member drive the water pipe to swing in a fan shape and up and down, so that the water outlet end of the water outlet pipe can cover a wider area in the storage tank, thereby increasing the cleaning range. Due to the increase in the flushing angle, there is no need to add multiple water outlet pipes, and the dead corners and hard-to-reach parts inside the storage tank can be cleaned more effectively, thereby improving the overall cleaning efficiency. The staff only needs to start the first driving motor and the second driving motor, and the entire mechanical transmission system can automatically complete the remaining operations, which reduces the work intensity of the operator and reduces the complexity of the operation;
[0013] Second, the staff only needs to start the first drive motor and the second drive motor, and the entire device can complete the cleaning work in the storage tank, which reduces the workload of the operator and reduces the complexity of the operation. The camera allows the staff to observe the cleaning situation in the storage tank in real time through the display screen, making the overall device intelligent. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a perspective view of an embodiment.
[0015] Figure 2 It is an overall exploded schematic diagram of the embodiment.
[0016] Figure 3 It is a sectional stereoscopic view of the first conversion box of the embodiment.
[0017] Figure 4 It is a schematic diagram of the explosion of the second conversion box of the embodiment.
[0018] Figure 5 It is a schematic diagram of the explosion at the second limiting bin of the embodiment.
[0019] In the figure: 1. transfer pipe; 2. first limit bin; 3. second limit bin; 4. first gear ring; 5. first rack; 6. waterproof bearing; 7. second gear ring; 8. second rack; 9. water outlet pipe; 10. water inlet pipe; 11. first drive motor; 12. first telescopic rod; 13. first conversion box; 14. first reciprocating screw; 15. reciprocating connecting block; 16. second drive motor; 17. rotating rod; 18. worm; 19. turbine; 20. second reciprocating screw; 21. reciprocating connecting rod; 22. second telescopic rod; 23. second conversion box; 24. fixing plate; 25. first protective tube; 26. second protective tube; 27. limit cover; 28. rotation-assisting bracket; 29. mounting bracket; 30. camera. DETAILED DESCRIPTION
[0020] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
[0021] like Figure 1-Figure 5 As shown, a tank cleaning dual-power structure cleaning gun includes a transfer pipe 1, one end of the transfer pipe 1 is rotatably provided with a first limit bin 2, the other end of the transfer pipe 1 is rotatably provided with a second limit bin 3, the interior of the first limit bin 2 is provided with a first gear ring 4, the first gear ring 4 is fixedly sleeved with one end of the transfer pipe 1, the interior of the first limit bin 2 is slidably provided with a first rack 5, the first rack 5 is meshed with the first gear ring 4, the other end of the transfer pipe 1 is fixedly sleeved with a waterproof bearing 6, the outer ring outer wall of the waterproof bearing 6 is fixedly sleeved with a second gear ring 7, the interior of the second limit bin 3 is slidably provided with a second rack 8, the The second rack 8 is meshed with the second gear ring 7, and a water outlet pipe 9 is rotatably provided on one side of the second limiting bin 3, and a nozzle is provided inside the water outlet pipe 9 (not shown in the figure), and a mounting frame 29 is fixed to the outer wall of the water outlet pipe 9, and a camera 30 is fixed to the bottom surface of the mounting frame 29, and the camera 30 needs to be electrically connected to the display screen for use (the display screen is not shown in the figure), one end of the water outlet pipe 9 is fixed to one side of the outer ring of the waterproof bearing 6, and a water inlet pipe 10 is connected and fixed to the top surface of the first limiting bin 2, and the transfer pipe 1, the water outlet pipe 9 and the water inlet pipe 10 are all in a connected state; a fixing plate 24 is fixed to the rear end of the outer wall of the water inlet pipe 10.
[0022] Before use, the staff installs the fixing plate 24 at the manhole of the storage tank by bolts, and fixes the cleaning water pipe to one end of the water inlet pipe 10. The cleaning water will enter the interior of the storage tank from the water inlet pipe 10, the transfer pipe 1 and the water outlet pipe 9 in sequence through water pressure, thereby cleaning the interior of the storage tank.
[0023] like Figure 1-Figure 5 As shown, the first drive motor 11 is fixed to the rear side of the fixed plate 24, the rear side of the first conversion box 13 is fixed to the front side of the fixed plate 24, the outer wall of the first telescopic rod 12 located between the first conversion box 13 and the first limiting bin 2 is sleeved with a first protective tube 25, and the two ends of the first protective tube 25 are respectively fixed to the first telescopic rod 12 and the first limiting bin 2; the rear end of the first limiting bin 2 is provided with a first driving member for driving the first gear ring 4 to reciprocate, the first driving member includes a first drive motor 11, the output end of the first drive motor 11 is fixed with a first reciprocating screw rod 14, the first The outer wall of the reciprocating screw rod 14 is rotatably provided with a first conversion box 13, the first conversion box 13 is internally movably sleeved with a first telescopic rod 12, the outer wall of the first conversion box 13 is threadedly connected with a reciprocating connection block 15, the reciprocating connection block 15 is fixed to the outer wall of the first telescopic rod 12, the end of the first telescopic rod 12 away from the first driving motor 11 passes through the first conversion box 13 and the first limiting bin 2, and is fixed to one end of the first rack 5, and the other end of the first telescopic rod 12 is movably sleeved with the fixing plate 24; a second driving member is provided above the second limiting bin 3, for driving the second gear ring 7 to reciprocate;
[0024] During use, the staff starts the first drive motor 11, and the output end of the first drive motor 11 drives the first reciprocating screw 14 to rotate, and the rotation of the first reciprocating screw 14 drives the reciprocating connecting block 15 to reciprocate back and forth on the outer wall of the first reciprocating screw 14; at this time, the first telescopic rod 12 and the first rack 5 will follow the reciprocating connecting block 15 to reciprocate back and forth, and through the engagement of the first rack 5 with the first gear ring 4, the first gear ring 4 can be driven to reciprocate clockwise and counterclockwise inside the first limit bin 2, and then the transfer pipe 1 can be driven to swing left and right; so that the water outlet pipe 9 can swing in a fan shape, thereby increasing the flushing angle of the water outlet end of the water outlet pipe 9 on both sides of the storage tank, thereby improving the tank cleaning efficiency.
[0025] like Figure 1-Figure 5As shown, the second driving member includes a second driving motor 16, a rotating rod 17 is fixed to the output end of the second driving motor 16, a second conversion box 23 is provided at one end of the rotating rod 17 away from the second driving motor 16, a worm 18 is rotatably provided inside the second conversion box 23, one end of the worm 18 is fixed to one end of the rotating rod 17, a turbine 19 is provided inside the second conversion box 23, the turbine 19 is meshed with the worm 18, a second reciprocating screw 20 is fixed to the top surface of the turbine 19, the top end of the second reciprocating screw 20 is rotatably connected to the top end of the second conversion box 23, a reciprocating connecting rod 21 is threadedly connected to the outer wall of the second reciprocating screw 20, and a second telescopic rod 22 is detachably fixed to one end of the reciprocating connecting rod 21, The bottom end of the second telescopic rod 22 extends to the interior of the second limiting bin 3 and is fixed to the top end of the second rack 8. The second drive motor 16 is fixed to the rear side of the fixed plate 24. The outer wall of the rotating rod 17 is sleeved with a second protective tube 26. The two ends of the second protective tube 26 are respectively fixed to the second conversion box 23 and the fixed plate 24. The outer wall of the second telescopic rod 22 is sleeved with a limiting cover 27. The bottom end of the limiting cover 27 is fixed to the top surface of the second limiting bin 3. One end of the reciprocating connecting rod 21 is located inside the limiting cover 27. A rotation-assisting bracket 28 is rotatably provided on the bottom surface of the second conversion box 23. The bottom surface of the rotation-assisting bracket 28 is rotatably provided with the top surface of the water inlet pipe 10, and one end of the rotation-assisting bracket 28 is fixed to the limiting cover 27.
[0026] During use, the staff can start the second drive motor 16, and the second drive motor 16 drives the rotating rod 17 and the worm 18 to rotate together. Through the meshing of the worm 18 and the turbine 19, the turbine 19 and the second reciprocating screw 20 can be driven to rotate. At this time, the reciprocating connecting rod 21 can only make up and down reciprocating movements on the outer wall of the second reciprocating screw 20 due to the restriction of the limit cover 27. Through the up and down reciprocating movement of the second reciprocating screw 20, the second telescopic rod 22 is driven to make up and down reciprocating movements inside the limit cover 27. When the second telescopic rod 22 is reciprocating up and down, it will drive the second rack 8 to reciprocate up and down together. Through the meshing of the second rack 8 and the second gear ring 7, the second gear ring 7 is driven to reciprocate clockwise and counterclockwise. At this time, the outer ring of the waterproof bearing 6 will reciprocate with the second gear ring 7. Through the reciprocating rotation of the second gear ring 7, the water outlet pipe 9 can be driven to swing up and down. This increases the flushing angle of the outlet end of the water outlet pipe 9 on both upper and lower sides of the storage tank, thereby improving the cleaning efficiency of the storage tank.
[0027] In the present device, the water pipe 9 is driven by the first driving member and the second driving member to swing in a fan shape and up and down, and the water outlet end of the water outlet pipe 9 can cover a wider area in the storage tank, thereby increasing the cleaning range. Due to the increase in the flushing angle, the dead corners and hard-to-reach parts inside the storage tank can be cleaned more effectively, thereby improving the overall cleaning efficiency. The staff only needs to start the first driving motor 11 and the second driving motor 16, and the entire mechanical transmission system can automatically complete the remaining operations, which reduces the workload of the operator and reduces the complexity of the operation.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A tank cleaning dual-power structure cleaning gun, comprising a transfer pipeline (1), characterized in that: A first limiting bin (2) is rotatably provided at one end of the transfer pipe (1), and a second limiting bin (3) is rotatably provided at the other end of the transfer pipe (1). A first toothed ring (4) is provided inside the first limiting bin (2), and the first toothed ring (4) is fixedly sleeved with one end of the transfer pipe (1). A first rack (5) is slidably provided inside the first limiting bin (2), and the first rack (5) is meshed with the first toothed ring (4). A waterproof bearing (6) is fixedly sleeved at the other end of the transfer pipe (1), and the outer ring outer wall of the waterproof bearing (6) is fixedly sleeved with a first toothed ring (5). two toothed rings (7), a second rack (8) is slidably provided inside the second limiting bin (3), the second rack (8) is meshed with the second toothed ring (7), a water outlet pipe (9) is rotatably provided on one side of the second limiting bin (3), one end of the water outlet pipe (9) is fixed to one side of the outer ring of the waterproof bearing (6), a water inlet pipe (10) is connected and fixed to the top surface of the first limiting bin (2), a fixing plate (24) is fixed to the rear end of the outer wall of the water inlet pipe (10), and the transfer pipe (1), the water outlet pipe (9) and the water inlet pipe (10) are all in a connected state; A first driving member, the first driving member is arranged at the rear end of the first limiting bin (2) and is used to drive the first gear ring (4) to rotate back and forth.
2. A tank cleaning dual-power structure cleaning gun according to claim 1, characterized in that: The first driving member comprises a first driving motor (11), a first reciprocating screw rod (14) is fixed to the output end of the first driving motor (11), a first conversion box (13) is rotatably arranged on the outer wall of the first reciprocating screw rod (14), a first telescopic rod (12) is movably sleeved inside the first conversion box (13), a reciprocating connection block (15) is threadedly connected to the outer wall of the first conversion box (13), the reciprocating connection block (15) is fixed to the outer wall of the first telescopic rod (12), one end of the first telescopic rod (12) away from the first driving motor (11) passes through the first conversion box (13) and the first limiting bin (2), and is fixed to one end of the first rack (5), and the other end of the first telescopic rod (12) is movably sleeved with the fixing plate (24); A second driving member, the second driving member is arranged above the second limiting bin (3) and is used for driving the second gear ring (7) to reciprocate.
3. A tank cleaning dual-power structure cleaning gun according to claim 2, characterized in that: The second driving member comprises a second driving motor (16), a rotating rod (17) is fixed to the output end of the second driving motor (16), a second conversion box (23) is arranged at one end of the rotating rod (17) away from the second driving motor (16), a worm (18) is rotatably arranged inside the second conversion box (23), one end of the worm (18) is fixed to one end of the rotating rod (17), a turbine (19) is arranged inside the second conversion box (23), and the turbine (19) is connected to the worm (18) are meshed with each other, a second reciprocating screw (20) is fixed on the top surface of the turbine (19), the top end of the second reciprocating screw (20) is rotatably connected to the top end of the second conversion box (23), the outer wall of the second reciprocating screw (20) is threadedly connected to a reciprocating connecting rod (21), one end of the reciprocating connecting rod (21) is detachably fixed with a second telescopic rod (22), the bottom end of the second telescopic rod (22) extends to the interior of the second limiting bin (3) and is fixed to the top end of the second rack (8).
4. A tank cleaning dual-power structure cleaning gun according to claim 3, characterized in that: The first drive motor (11) is fixed to the rear side of the fixed plate (24), the rear side of the first conversion box (13) is fixed to the front side of the fixed plate (24), and the outer wall of the first telescopic rod (12) located between the first conversion box (13) and the first limiting bin (2) is provided with a first protective tube (25), and the two ends of the first protective tube (25) are respectively fixed to the first telescopic rod (12) and the first limiting bin (2).
5. A tank cleaning dual-power structure cleaning gun according to claim 4, characterized in that: The second driving motor (16) is fixed to the rear side of the fixing plate (24); the outer wall of the rotating rod (17) is provided with a second protective tube (26); the two ends of the second protective tube (26) are respectively fixed to the second conversion box (23) and the fixing plate (24); the outer wall of the second telescopic rod (22) is provided with a limit cover (27); the bottom end of the limit cover (27) is fixed to the top surface of the second limit bin (3); one end of the reciprocating connecting rod (21) is located inside the limit cover (27); the bottom surface of the second conversion box (23) is rotatably provided with a rotation-assisting bracket (28); the bottom surface of the rotation-assisting bracket (28) is rotatably provided with the top surface of the water inlet pipe (10); one end of the rotation-assisting bracket (28) is fixed to the limit cover (27).
6. The tank cleaning dual-power structure cleaning gun according to claim 1, characterized in that: A mounting frame (29) is fixed on the outer wall of the water outlet pipe (9), and a camera (30) is fixed on the bottom surface of the mounting frame (29).