Lower die assembly of I-shaped steel web punching machine

By designing a lower die assembly of an I-steel web punching machine including a base plate, a die seat, a universal ball assembly, a die groove tube, a meter wheel and a limit wheel, the problem of continuous hole opening of arc I-steel in the prior art is solved, and automated limit and punching distance calculation is realized, which significantly improves work efficiency and accuracy.

CN222642997UActive Publication Date: 2025-03-21ZHENGZHOU HUANGHE ZHONGGONG ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202323498822.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2025-03-21
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

The lower mold assembly of the existing I-shaped web punching machine only plays a supporting and fixing role in the I-shaped steel material opening process, and cannot achieve continuous hole opening of arc-shaped I-shaped steel, resulting in manual calculation of the opening distance and the movement process is time-consuming and labor-intensive, with large errors.

Method used

A lower die assembly of an I-shaped web punching machine is designed, including a base plate, a first die seat, a second die seat, a universal ball assembly, a die groove tube, a meter wheel and a limit wheel. Through these components, the limit fixation and automatic calculation of the punching distance of the arc I-shaped steel is achieved.

Benefits of technology

Automatic limit and punching distance calculation of arc-shaped I-shaped steel is realized, reducing the time and energy of manual calculation and movement, and significantly reducing the error.

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Abstract

The utility model relates to the technical field of I-shaped steel web punching machines, in particular to a lower die assembly of an I-shaped steel web punching machine, which comprises a bottom plate, a first stamping die seat and a second stamping die seat, the middle position of the bottom plate is fixedly connected with a bearing plate through bolts, and the first stamping die seat and the second stamping die seat are welded on the top of the bearing plate. The top of the second stamping die base is fixedly connected with a universal ball assembly through a fixing groove, the top of the first stamping die base is fixedly connected with a stamping die groove pipe through a fixing groove, the rear half part of the top of the bottom plate is fixedly connected with a meter counting wheel protective cover and a supporting shaft, the top of the supporting shaft is fixedly connected with a meter counting wheel through a bolt, and the bottom plate is fixedly connected with a supporting stand column through a bolt. Through the arrangement of the universal ball assembly, the punching die groove pipe, the meter counting wheel and the limiting wheel, the device can limit and fix the arc-shaped I-shaped steel, the punching distance is automatically measured and calculated, multiple times of punching are conducted according to the preset punching distance, time and labor are saved, and errors are small.
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Description

Technical Field

[0001] The utility model relates to the technical field of I-beam web punching machines, in particular to a lower die assembly of the I-beam web punching machine. Background Art

[0002] The punching machine is a mechanical equipment that installs the raw materials and drives the power mechanism to make the punching die act on the material to complete the punching. The punching machine can perform thin-sheet processing, stamping, molding, embossing and other operations that force metal into the die. It generally includes a power mechanism, a tug assembly, a lower die assembly, a punching assembly, and matching brackets, fixing mechanisms, etc.

[0003] There are a lot of supporting frames in various construction projects. I-beams are widely used in the erection of supporting frames due to their high strength and non-deformation. Multiple I-beams need to be connected with fixings. Therefore, an I-beam web punching machine is needed to drill holes in the I-beam web. The lower die assembly of some existing I-beam web punching machines only plays a supporting and fixing role in the drilling process of I-beam materials. For arc-shaped I-beams that need continuous drilling, the drilling distance can only be manually calculated and the I-beam can be moved. The moving process is time-consuming and labor-intensive, and there are large errors. Therefore, in view of the above problems, a lower die assembly of an I-beam web punching machine is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a lower die assembly of an I-beam web punching machine to solve the problem that the lower die assembly of the I-beam web punching machine only plays a supporting and fixing role in the process of punching holes in the I-beam material. For curved I-beams that require continuous punching, the only way is to manually measure the hole opening distance and move the I-beam. The moving process is relatively time-consuming and labor-intensive, and there is a large error problem.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A lower die assembly of an I-beam web punching machine comprises a base plate, a first die seat and a second die seat, wherein the middle position of the base plate is fixedly connected to a supporting plate by bolts, the first die seat and the second die seat are welded to the top of the supporting plate, the top of the second die seat is fixedly connected to a universal ball assembly by a fixing groove, the top of the first die seat is fixedly connected to a die slot tube by a fixing groove, the rear half of the top of the base plate is fixedly connected to a meter wheel guard and a support shaft, the top of the support shaft is fixedly connected to the meter wheel by bolts, the base plate is fixedly connected to a supporting column by bolts, the outer side of the top of the supporting column is clamped with the shaft by a retaining spring, the outer side of the support column is fixedly connected to the first bearing and the inner ring of the second bearing, the first bearing and the outer ring of the second bearing are fixedly connected to a limiting wheel, and the inner bottom of the limiting wheel is clamped with a hole by a retaining spring.

[0007] Preferably, the base plate and the supporting plate are both rectangular plate structures, the base plate is provided with three "T"-shaped grooves, the middle position of the base plate and the four corners of the supporting plate are provided with corresponding thread grooves, and the middle position of the supporting plate is provided with a circular through groove.

[0008] Preferably, the first die seat is a vertically distributed circular tube structure, the second die seat is welded on both sides of the left and right sides of the first die seat, a circular fixing groove is provided on the upper side of the first die seat, and there are two second die seats, and the second die seats are all inverted "U"-shaped bent plate structures, and the second die seats are all provided with circular through fixing grooves.

[0009] Preferably, there are two universal ball assemblies, the die slot tube is a circular tube structure, the meter wheel shield is a rectangular shell structure with an opening at the front side, there are two support shafts, and the meter wheel is a circular rotating wheel structure.

[0010] Preferably, there are three support columns, a rectangular plate is provided at the bottom of the support column, threaded holes are provided at the four corners of the rectangular plate of the support column, the first bearing and the second bearing are of the same size, and the limiting wheel is a cylindrical shell with an opening at the bottom.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] In the utility model, the universal ball assembly, the die slot tube, the meter wheel and the limit wheel are provided, and the height of the arc-shaped I-beam can be limited by the universal ball assembly and the die slot tube. The top of the universal ball assembly is slightly higher than the top of the die slot tube, so the arc-shaped I-beam will not generate friction with the die slot tube when it moves. The limit wheel is used to limit the horizontal position of the arc-shaped I-beam, so that the arc-shaped I-beam can move along a certain track. The meter wheel is used to measure the moving distance of the arc-shaped I-beam. The device can limit and fix the arc-shaped I-beam, automatically calculate the punching distance, and perform multiple punching according to the preset punching distance, which is more time-saving and labor-saving, and has a smaller error. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a top view of the overall structure of the utility model;

[0015] Figure 3 This is a cross-sectional view of the overall structure of the utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the limiting wheel assembly of the utility model;

[0017] Figure 5 This is a schematic diagram of the installation structure of the limiting wheel assembly of the utility model.

[0018] In the figure: 1, bottom plate; 2, supporting plate; 3, first die seat; 4, second die seat; 5, universal ball assembly; 6, die slot tube; 7, meter wheel guard; 8, support shaft; 9, meter wheel; 10, support column; 11, shaft retaining spring; 12, first bearing; 13, second bearing; 14, limit wheel; 15, hole retaining spring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-5 , the utility model provides a technical solution:

[0021] A lower die assembly of an I-beam web punching machine comprises a base plate 1, a first die seat 3 and a second die seat 4, wherein the middle position of the base plate 1 is fixedly connected to a supporting plate 2 by bolts, the first die seat 3 and the second die seat 4 are welded to the top of the supporting plate 2, the top of the second die seat 4 is fixedly connected to a universal ball assembly 5 by a fixing groove, the top of the first die seat 3 is fixedly connected to a die slot tube 6 by a fixing groove, the top rear half of the base plate 1 is fixedly connected to a meter wheel shield 7 and a support shaft 8, the top of the support shaft 8 is fixedly connected to a meter wheel 9 by bolts, the base plate 1 is fixedly connected to a supporting column 10 by bolts, the outer side of the top of the supporting column 10 is engaged with the shaft by a retaining spring 11, the outer side of the supporting column 10 is fixedly connected to the inner rings of the first bearing 12 and the second bearing 13, the outer rings of the first bearing 12 and the second bearing 13 are fixedly connected to a limiting wheel 14, and the inner bottom of the limiting wheel 14 is engaged with a hole by a retaining spring 15.

[0022] The bottom plate 1 and the supporting plate 2 are both rectangular plate structures. The bottom plate 1 is provided with three "T"-shaped grooves. The middle position of the bottom plate 1 and the four corners of the supporting plate 2 are provided with corresponding threaded grooves. The middle position of the supporting plate 2 is provided with a circular through groove, so that the waste generated by punching can fall down; the first die seat 3 is a vertically distributed circular tube structure. The second die seat 4 is welded on both sides of the first die seat 3. The upper side of the first die seat 3 is provided with a circular fixing groove. The second die seat 4 has two. The second die seat 4 is an inverted "U"-shaped bent plate structure. The second die seat 4 is provided with a circular through groove. The fixing groove can fix the universal ball assembly 5; there are two universal ball assemblies 5, the die groove tube 6 is a circular tube structure, the meter wheel shield 7 is a rectangular shell structure with an opening on the front side, there are two support shafts 8, and the meter wheel 9 is a circular rotating wheel structure, which can detect the moving distance of the I-beam; there are three support columns 10, a rectangular plate is provided at the bottom of the support column 10, and threaded holes are provided at the four corners of the rectangular plate of the support column 10, the first bearing 12 and the second bearing 13 are of the same size, and the limiting wheel 14 is a cylindrical shell with an opening at the bottom, which can limit the I-beam.

[0023] Working process: Turn on the power before use, place the arc-shaped I-beam on the device, make the web of the I-beam be located at the top of the universal ball assembly 5 and the die slot tube 6, make the flange plate of the I-beam contact the outer side of the limiting wheel 14, the top of the universal ball assembly 5 is slightly higher than the top of the die slot tube 6, so the arc-shaped I-beam will not generate friction with the die slot tube 6 when it moves, the limiting wheel 14 is rotatably connected through the first bearing 12, the second bearing 13 and the supporting column 10, so that the arc-shaped I-beam can move along a certain track, the tugboat assembly is used to limit the arc-shaped I-beam as a whole, and the power mechanism is used to drive the arc-shaped I-beam from left to right. The arc-shaped I-beam moves to the right, and the moving distance of the I-beam flange plate is measured by the meter wheel 9. A signal can be sent out each time the arc-shaped I-beam moves to a specified distance to shut down the power mechanism. The arc-shaped I-beam stops moving and is positioned by the first die seat 3 and the second die seat 4. The punching assembly can be used for punching. The waste generated by the punching falls through the die slot tube 6. After the punching is completed, the power mechanism can be started again, and the above steps can be repeated to perform multiple punchings. The device can limit and fix the arc-shaped I-beam, and automatically calculate the punching distance. Multiple punchings are performed according to the pre-set punching distance, which is more time-saving and labor-saving, and has a smaller error.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lower die assembly of an I-beam web punching machine, comprising a bottom plate (1), a first die seat (3) and a second die seat (4), characterized in that: The middle position of the base plate (1) is fixedly connected to the support plate (2) by bolts, the top of the support plate (2) is welded with a first die seat (3) and a second die seat (4), the top of the second die seat (4) is fixedly connected to a universal ball assembly (5) by a fixing groove, the top of the first die seat (3) is fixedly connected to a die slot tube (6) by a fixing groove, the rear half of the top of the base plate (1) is fixedly connected to a meter wheel guard (7) and a support shaft (8), the top of the support shaft (8) is fixedly connected to a meter wheel (9) by bolts, the base plate (1) is fixedly connected to a support column (10) by bolts, the outer side of the top of the support column (10) and the shaft are clamped with a retaining ring (11), the outer side of the support column (10) is fixedly connected to the inner rings of the first bearing (12) and the second bearing (13), the outer rings of the first bearing (12) and the second bearing (13) are fixedly connected to a limit wheel (14), and the inner bottom of the limit wheel (14) and the hole are clamped with a retaining ring (15).

2. The lower die assembly of the I-beam web punching machine according to claim 1 is characterized in that: The base plate (1) and the supporting plate (2) are both rectangular plate structures. The base plate (1) is provided with three "T"-shaped grooves. The middle position of the base plate (1) and the four corners of the supporting plate (2) are provided with corresponding thread grooves. The middle position of the supporting plate (2) is provided with a circular through groove.

3. The lower die assembly of the I-beam web punching machine according to claim 1 is characterized in that: The first punch seat (3) is a vertically distributed circular tube structure. The second punch seat (4) is welded to both left and right sides of the first punch seat (3). The first punch seat (3) is provided with a circular fixing groove on the upper side. The second punch seat (4) has two. The second punch seats (4) are all inverted "U"-shaped bent plate structures. The second punch seats (4) are all provided with a circular through fixing groove.

4. The lower die assembly of the I-beam web punching machine according to claim 1 is characterized in that: There are two universal ball assemblies (5), the die slot tube (6) is a circular tube structure, the meter wheel shield (7) is a rectangular shell structure with an opening at the front side, there are two support shafts (8), and the meter wheel (9) is a circular rotating wheel structure.

5. The lower die assembly of the I-beam web punching machine according to claim 1 is characterized in that: There are three support columns (10), a rectangular plate is provided at the bottom of the support column (10), threaded holes are provided at the four corners of the rectangular plate of the support column (10), the first bearing (12) and the second bearing (13) are of the same size, and the limiting wheel (14) is a cylindrical shell with an open bottom.

Citation Information

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