Straightening mechanism for copper wire machining
By designing a straightening mechanism for copper wire processing, and using the synergy of multiple components, the complex and time-consuming process of copper wire penetration into slow wire threading machines in the prior art is solved, and the rapid straightening of copper wire and the improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202420698080.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-07
AI Technical Summary
During the copper wire processing process, the process of threading copper wire into a slow wire threading machine in the prior art is complicated and time-consuming, resulting in a decrease in production efficiency.
A straightening mechanism for copper wire processing is designed, including a base plate, a support plate, a mounting plate, a driving rod, a clamping assembly, an extrusion assembly and a straightening assembly. Through the synergy of these components, the rapid and effective straightening of copper wire is achieved.
Through this straightening mechanism, the process of copper wire penetration into the slow wire penetration machine is significantly simplified, reducing operational complexity and time-consuming, and improving production efficiency.
Smart Images
Figure CN222643096U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of copper wire processing, in particular to a straightening mechanism for copper wire processing. Background Art
[0002] Copper wire processing refers to the process of producing copper wires of different specifications and uses by subjecting copper rods or copper wires to a series of processing procedures. During the copper wire processing process, some copper wires will bend or twist during transportation or other operations. In order to ensure the processing quality, the bent and twisted copper wires need to be straightened. During the straightening, a copper wire straightening mechanism is needed.
[0003] In the prior art, when straightening the copper wire, a slow wire threading machine is usually used to straighten the copper wire. The specific operation is to thread the copper wire to be straightened on the slow wire threading machine, and then properly clamp and fix the two ends of the copper wire, and start the slow wire threading machine to straighten the copper wire. However, in actual use, the operation of threading the copper wire into the slow wire threading machine is relatively complicated and time-consuming, and additional human resources are required, resulting in reduced production efficiency.
[0004] Therefore we disclose a copper wire processing straightening mechanism to meet people's needs. Utility Model Content
[0005] The purpose of the present application is to provide a straightening mechanism for copper wire processing, so as to solve the problem in the above-mentioned background technology that the operation of threading the copper wire into a slow wire threading machine is complicated and time-consuming, requiring additional human resources, resulting in reduced production efficiency.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a straightening mechanism for copper wire processing, comprising a base plate, a first supporting plate is installed on the upper side of the base plate, a first mounting plate is installed on the top of the first supporting plate, a driving hole is opened on one side of the first mounting plate, a driving rod is rotatably installed in the driving hole, a clamping assembly is installed on one end of the driving rod, a driving motor is installed on one side of the first mounting plate, an output shaft of the driving motor is coaxially installed with one end of the driving rod, a moving plate is installed on the upper side of the base plate, a moving groove is opened on the upper side of the moving plate, a moving A block, a support rod is installed on the upper side of the moving block, a straightening assembly is installed on the top of the support rod, a second support plate is installed on the upper side of the base plate, a second mounting plate is installed on the upper side of the second support plate, a mounting groove is opened on the upper side of the second mounting plate, an extrusion assembly is installed in the mounting groove, the extrusion assembly includes two arc-shaped arms, both of the two arc-shaped arms are rotatably installed in the mounting groove, second pulleys are slidably installed on the top ends of the two arc-shaped arms, an extrusion plate is slidably installed in the mounting groove, a first pulley is slidably installed on the upper side of the extrusion plate, and a locking unit is installed on the lower side of the extrusion plate.
[0007] Preferably, the locking unit comprises a plurality of electric telescopic rods, wherein the plurality of electric telescopic rods are mounted on the inner bottom wall of the mounting groove, the output ends of the plurality of electric telescopic rods are mounted on the lower side of the extrusion plate, and the bottom ends of the two arc-shaped arms are rotatably mounted with extrusion pulleys.
[0008] Preferably, the clamping assembly includes a fixing plate, which is installed at one end of the driving rod, a first sliding groove is opened on one side of the fixing plate, two first adjusting blocks are installed in the first sliding groove, a clamping block is installed on one side of the two first adjusting blocks, a rotating hole is opened on one side of the fixing plate, and a locking unit is installed in the rotating hole.
[0009] Preferably, the locking unit includes a first bidirectional threaded rod, a non-threaded area on the surface of the first bidirectional threaded rod is rotatably mounted in the rotating hole, two of the first adjustment blocks are threadedly mounted on the threaded area on the surface of the first bidirectional threaded rod, and a clamping knob is installed at one end of the first bidirectional threaded rod.
[0010] Preferably, the straightening assembly includes an adjustment plate, which is installed on the top of the support rod, a second slide groove is opened on the upper side of the adjustment plate, two second adjustment blocks are slidably installed in the second slide groove, the upper sides of the two second adjustment blocks are both installed with a straightening plate, an adjustment hole is opened on one side of the adjustment plate, and a distance adjustment unit is installed in the adjustment hole.
[0011] Preferably, the distance adjustment unit includes a second bidirectional threaded rod, a non-threaded area on the surface of the second bidirectional threaded rod is rotatably mounted in the adjustment hole, two second adjustment blocks are both threadedly mounted on the threaded area on the surface of the second bidirectional threaded rod, and a straightening knob is installed at one end of the second bidirectional threaded rod.
[0012] Preferably, a moving hole is opened on one side of the moving plate, a one-way threaded rod is rotatably installed in the moving hole, the moving block is threadedly installed on the surface of the one-way threaded rod, a servo motor is installed on one side of the moving plate, and the output shaft of the servo motor is coaxially installed with one end of the one-way threaded rod.
[0013] In summary, the technical effects and advantages of the utility model are:
[0014] In the utility model, one end of the copper wire is placed on a fixed plate, and the clamping knob is rotated, the clamping knob drives the first bidirectional threaded rod to rotate, the first bidirectional threaded rod drives the two first adjusting blocks to approach each other, the two first adjusting blocks respectively drive the two clamping blocks to approach each other, and one end of the copper wire is squeezed and fixed by the two clamping blocks approaching each other, and then the other end of the copper wire is placed between the two second pulleys, the electric telescopic rod is started, the electric telescopic rod drives the extrusion plate to move upward, and the extrusion plate drives the two extrusion pulleys to move along the surface at the same time, the two extrusion pulleys respectively drive the second pulleys arranged at the top ends of the two arc-shaped arms to approach each other, and the extrusion plate drives the first pulley to move upward, so as to squeeze the copper wire. The other end is fixed, and the straightening knob is turned to drive the second bidirectional threaded rod, and the second bidirectional threaded rod drives the two second adjusting blocks to approach each other, and the second adjusting blocks respectively drive the two straightening plates to approach each other and squeeze the surface of the copper wire as much as possible. By starting the drive motor and the servo motor, the drive motor drives the drive rod to rotate, and the drive rod drives the fixed plate to rotate, and the fixed plate drives the copper wire to rotate. At the same time, the servo motor drives the unidirectional threaded rod to rotate, and the unidirectional threaded rod drives the moving block to move, thereby driving the two straightening plates to move, and then the surface of the copper wire is straightened back and forth, which eliminates the problem of waste of human resources by using a slow wire threading machine for straightening and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is a cross-sectional view of the first mounting plate of the utility model;
[0018] Figure 3 It is a cross-sectional view of the second mounting plate of the utility model;
[0019] Figure 4 It is a cross-sectional view of the adjusting plate of the utility model.
[0020] In the figure: 1, bottom plate; 2, first support plate; 3, first mounting plate; 4, moving plate; 5, moving block; 6, support rod; 7, adjustment plate; 8, second support plate; 9, second mounting plate; 10, driving rod; 11, fixing plate; 12, first adjustment block; 13, clamping block; 14, first bidirectional threaded rod; 15, driving motor; 16, extrusion plate; 17, electric telescopic rod; 18, first pulley; 19, arc arm; 20, second pulley; 21, extrusion pulley; 22, second adjustment block; 23, second bidirectional threaded rod; 24, straightening plate; 25, unidirectional threaded rod; 26, servo motor. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example: Reference Figure 1-4 The straightening mechanism for copper wire processing shown in the figure comprises a bottom plate 1, a first support plate 2 is installed on the upper side of the bottom plate 1, a first mounting plate 3 is installed on the top of the first support plate 2, a driving hole is opened on one side of the first mounting plate 3, a driving rod 10 is rotatably installed in the driving hole, a clamping assembly is installed at one end of the driving rod 10, a driving motor 15 is installed on one side of the first mounting plate 3, the output shaft of the driving motor 15 is coaxially installed with one end of the driving rod 10, a moving plate 4 is installed on the upper side of the bottom plate 1, a moving groove is opened on the upper side of the moving plate 4, a moving block 5 is slidably installed in the moving groove, and the upper A support rod 6 is installed on the side, and a straightening assembly is installed on the top of the support rod 6. A second support plate 8 is installed on the upper side of the base plate 1, and a second mounting plate 9 is installed on the upper side of the second support plate 8. A mounting groove is opened on the upper side of the second mounting plate 9, and an extrusion assembly is installed in the mounting groove. The extrusion assembly includes two arc arms 19, and the two arc arms 19 are both rotatably installed in the mounting groove. The top of the two arc arms 19 are both slidably installed with a second pulley 20, and an extrusion plate 16 is slidably installed in the mounting groove. A first pulley 18 is slidably installed on the upper side of the extrusion plate 16, and a locking unit is installed on the lower side of the extrusion plate 16.
[0023] Based on the above structure, one end of the copper wire can be fixed by the clamping assembly, and then the other end of the copper wire can be installed on the extrusion assembly. The extrusion assembly can squeeze and fix the surface of the copper wire. When the copper wire rotates, it will not be unable to rotate due to locking the other end. The straightening assembly fits the surface of the copper wire and squeezes the surface of the copper wire. During the rotation of the copper wire, the surface of the copper wire can be continuously squeezed at all angles to straighten it.
[0024] like Figure 3 As shown, the locking unit includes a plurality of electric telescopic rods 17, and the plurality of electric telescopic rods 17 are all installed on the inner bottom wall of the installation groove. The output ends of the plurality of electric telescopic rods 17 are installed on the lower side of the extrusion plate 16. The bottom ends of the two arc-shaped arms 19 are rotatably installed with extrusion pulleys 21. The arrangement of the plurality of electric telescopic rods 17 can stabilize the up and down movement of the extrusion plate 16. The surface of the extrusion plate 16 is provided with a trapezoidal guiding surface, which can drive the two extrusion pulleys 21 to move, and then drive the arc-shaped arms 19 to move.
[0025] like Figure 2 As shown, the clamping assembly includes a fixed plate 11, which is installed at one end of the driving rod 10. A first sliding groove is opened on one side of the fixed plate 11, and two first adjusting blocks 12 are installed in the first sliding groove. A clamping block 13 is installed on one side of the two first adjusting blocks 12. A rotating hole is opened on one side of the fixed plate 11, and a locking unit is installed in the rotating hole. The locking unit includes a first bidirectional threaded rod 14. The non-threaded area on the surface of the first bidirectional threaded rod 14 is rotatably installed in the rotating hole. The two first adjusting blocks 12 are both screwed and installed in the threaded area on the surface of the first bidirectional threaded rod 14. A clamping knob is installed at one end of the first bidirectional threaded rod 14. The inner walls of the two clamping blocks 13 are provided with anti-slip pads, which can effectively prevent the problem of copper wire detachment.
[0026] like Figure 4 As shown, the straightening assembly includes an adjusting plate 7, which is mounted on the top of the supporting rod 6. A second slide groove is provided on the upper side of the adjusting plate 7, in which two second adjusting blocks 22 are slidably mounted, and a straightening plate 24 is installed on the upper sides of the two second adjusting blocks 22. An adjusting hole is provided on one side of the adjusting plate 7, in which a distance adjusting unit is installed, and the distance adjusting unit includes a second bidirectional threaded rod 23, and a non-threaded area on the surface of the second bidirectional threaded rod 23 is rotatably mounted in the adjusting hole. The two second adjusting blocks 22 are both screwed and mounted on the threaded area on the surface of the second bidirectional threaded rod 23, and a straightening knob is installed on one end of the second bidirectional threaded rod 23. The surface of the copper wire can be squeezed by squeezing the two straightening plates 24 as much as possible, and then the surface of the copper wire can be straightened by rotating the copper wire.
[0027] like Figure 1As shown, a moving hole is opened on one side of the moving plate 4, and a one-way threaded rod 25 is rotatably installed in the moving hole. The moving block 5 is screwed and installed on the surface of the one-way threaded rod 25. A servo motor 26 is installed on one side of the moving plate 4. The output shaft of the servo motor 26 is coaxially installed with one end of the one-way threaded rod 25. The servo motor 26 can rotate forward and reverse, thereby driving the one-way threaded rod 25 to rotate forward and reverse, and then driving the straightening component to repeatedly straighten the surface of the copper wire.
[0028] Working principle of this utility model:
[0029] When in use, the user first places one end of the copper wire on the fixed plate 11 and turns the clamping knob, which drives the first bidirectional threaded rod 14 to rotate, and the first bidirectional threaded rod 14 drives the two first adjusting blocks 12 to approach each other, and the two first adjusting blocks 12 respectively drive the two clamping blocks 13 to approach each other, and one end of the copper wire is squeezed and fixed by the two clamping blocks 13 approaching each other, and then the other end of the copper wire is placed between the two second pulleys 20, and then the electric telescopic rod 17 is started, and the electric telescopic rod 17 drives the extrusion plate 16 to move upward, and the extrusion plate 16 drives the two extrusion pulleys 21 to move along the surface at the same time, and the two extrusion pulleys 21 respectively drive the second pulleys 20 set at the top of the two arc-shaped arms 19 to approach each other, and the extrusion plate 16 drives The first pulley 18 moves upward to fix the other end of the copper wire, and then the straightening knob is turned, the straightening knob drives the second bidirectional threaded rod 23, the second bidirectional threaded rod 23 drives the two second adjusting blocks 22 to approach each other, the second adjusting blocks 22 respectively drive the two straightening plates 24 to approach each other and squeeze the surface of the copper wire as much as possible, and finally the drive motor 15 and the servo motor 26 are started, the drive motor 15 drives the drive rod 10 to rotate, the drive rod 10 drives the fixed plate 11 to rotate, the fixed plate 11 drives the copper wire to rotate, and at the same time the servo motor 26 drives the unidirectional threaded rod 25 to rotate, the unidirectional threaded rod 25 drives the moving block 5 to move, thereby driving the two straightening plates 24 to move, and then the copper wire surface is straightened back and forth, and the surface is straightened using a slow wire threading machine.
[0030] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A straightening mechanism for copper wire processing, comprising a bottom plate (1), characterized in that: A first support plate (2) is installed on the upper side of the base plate (1), a first mounting plate (3) is installed on the top of the first support plate (2), a driving hole is provided on one side of the first mounting plate (3), a driving rod (10) is rotatably installed in the driving hole, a clamping assembly is installed on one end of the driving rod (10), a driving motor (15) is installed on one side of the first mounting plate (3), an output shaft of the driving motor (15) is coaxially installed with one end of the driving rod (10), a moving plate (4) is installed on the upper side of the base plate (1), a moving groove is provided on the upper side of the moving plate (4), a moving block (5) is slidably installed in the moving groove, and a support rod (6) is installed on the upper side of the moving block (5). ), a straightening assembly is installed at the top end of the support rod (6), a second support plate (8) is installed on the upper side of the base plate (1), a second mounting plate (9) is installed on the upper side of the second support plate (8), a mounting groove is opened on the upper side of the second mounting plate (9), an extrusion assembly is installed in the mounting groove, the extrusion assembly includes two arc-shaped arms (19), both of the two arc-shaped arms (19) are rotatably installed in the mounting groove, the top ends of the two arc-shaped arms (19) are slidably installed with a second pulley (20), an extrusion plate (16) is slidably installed in the mounting groove, a first pulley (18) is slidably installed on the upper side of the extrusion plate (16), and a locking unit is installed on the lower side of the extrusion plate (16).
2. A straightening mechanism for copper wire processing according to claim 1, characterized in that: The locking unit comprises a plurality of electric telescopic rods (17), the plurality of electric telescopic rods (17) are mounted on the inner bottom wall of the mounting groove, the output ends of the plurality of electric telescopic rods (17) are mounted on the lower side of the extrusion plate (16), and the bottom ends of the two arc-shaped arms (19) are rotatably mounted with extrusion pulleys (21).
3. A straightening mechanism for copper wire processing according to claim 1, characterized in that: The clamping assembly comprises a fixing plate (11), wherein the fixing plate (11) is mounted on one end of the driving rod (10), a first sliding groove is provided on one side of the fixing plate (11), two first adjusting blocks (12) are installed in the first sliding groove, a clamping block (13) is installed on one side of the two first adjusting blocks (12), a rotating hole is provided on one side of the fixing plate (11), and a locking unit is installed in the rotating hole.
4. A copper wire processing straightening mechanism according to claim 3, characterized in that: The locking unit comprises a first bidirectional threaded rod (14), a non-threaded area on the surface of the first bidirectional threaded rod (14) being rotatably mounted in the rotating hole, two first adjustment blocks (12) being threadedly mounted on the threaded area on the surface of the first bidirectional threaded rod (14), and a clamping knob being mounted at one end of the first bidirectional threaded rod (14).
5. A copper wire processing straightening mechanism according to claim 1, characterized in that: The straightening assembly comprises an adjusting plate (7), wherein the adjusting plate (7) is mounted on the top end of the supporting rod (6), a second sliding groove is provided on the upper side of the adjusting plate (7), two second adjusting blocks (22) are slidably mounted in the second sliding groove, a straightening plate (24) is mounted on the upper side of the two second adjusting blocks (22), an adjusting hole is provided on one side of the adjusting plate (7), and a distance adjustment unit is mounted in the adjusting hole.
6. A copper wire processing straightening mechanism according to claim 5, characterized in that: The distance adjustment unit comprises a second bidirectional threaded rod (23), a non-threaded area on the surface of the second bidirectional threaded rod (23) is rotatably mounted in the adjustment hole, two second adjustment blocks (22) are both threadedly mounted on the threaded area on the surface of the second bidirectional threaded rod (23), and a straightening knob is mounted at one end of the second bidirectional threaded rod (23).
7. A copper wire processing straightening mechanism according to claim 1, characterized in that: A moving hole is provided on one side of the moving plate (4), a one-way threaded rod (25) is rotatably installed in the moving hole, the moving block (5) is threadedly installed on the surface of the one-way threaded rod (25), a servo motor (26) is installed on one side of the moving plate (4), and the output shaft of the servo motor (26) is coaxially installed with one end of the one-way threaded rod (25).