Cutting device for rubber ring processing

Abstract

The utility model discloses a cutting device for rubber ring processing, which comprises a base, the top end of the base is fixedly connected with a Y-axis linear driver, the movable end of the Y-axis linear driver is fixedly connected with a processing table, one side of the bottom end of the processing table is provided with a rubber ring collecting box, and the rubber ring collecting box is fixedly connected with the movable end of the Y-axis linear driver. A waste collecting box is clamped to one side of the top end of the base, a mounting table is fixedly connected to the side end of the base, a waste collecting device is fixedly connected to one side of the top end of the mounting table, a mounting frame is fixedly connected to the other side of the top end of the mounting table, and an X-axis linear driver is fixedly connected to the top end of the mounting frame. The rubber rings can be inserted into the material taking barrel through the cooperation of the material taking barrel and the Z-axis linear driver, the cut rubber rings are automatically taken and stored in the material taking barrel, smooth discharging is achieved through the discharging push plate, manual intervention is not needed, and therefore the automation level of a production line is improved, and the production efficiency is improved. And the labor cost and the labor intensity of operators are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of rubber processing equipment, in particular to a cutting device for rubber ring processing. Background Art

[0002] Rubber is an elastic material, which is often used to manufacture various products, such as rubber rings, seals, pipes, tires, etc. It is usually made from the latex of rubber trees through processing and vulcanization. Rubber has good elasticity, wear resistance and corrosion resistance, so it is widely used in industry and daily life. Rubber ring processing usually requires special cutting devices to ensure efficient and accurate cutting. Laser cutting machine is one of the common rubber ring cutting devices, which can achieve very high cutting accuracy to ensure that the size and shape of the rubber ring meet the requirements. The laser beam acts directly on the workpiece surface without physical contact, so the rubber ring can be prevented from being damaged or deformed due to contact.

[0003] When cutting existing rubber rings, the entire sheet of rubber is generally laid flat on a processing table, and then a laser beam is used to cut the rubber into rubber rings of the required size along a preset trajectory. However, after the rubber is cut, the staff needs to manually remove the rubber ring, resulting in reduced production efficiency and increased labor costs. Utility Model Content

[0004] The purpose of the utility model is to provide a cutting device for rubber ring processing in order to solve the problem that in the existing rubber ring cutting, a whole sheet of rubber is generally laid flat on a processing table, and then a laser beam is used to cut the rubber into a rubber ring of a required size according to a preset trajectory, but after the rubber cutting is completed, the staff needs to manually take out the rubber ring, which leads to a decrease in production efficiency and an increase in labor costs.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting device for rubber ring processing, comprising: a base, a Y-axis linear driver is fixedly connected to the top of the base, a processing table is fixedly connected to the movable end of the Y-axis linear driver, a rubber ring collection box is arranged on one side of the bottom end of the processing table, the rubber ring collection box is fixedly connected to the movable end of the Y-axis linear driver, a waste collection box is clamped on one side of the top of the base, a mounting table is fixedly connected to the side end of the base, a waste collection device is fixedly connected to the top side of the mounting table, a mounting frame is fixedly connected to the other side of the top of the mounting table, an X-axis linear driver is fixedly connected to the top of the mounting frame, a mounting plate is fixedly connected to the movable end of the X-axis linear driver, a Z-axis linear driver is fixedly connected to the side end of the mounting plate, a laser cutting head is penetrated and connected to the movable end of the Z-axis linear driver, an automatic material picker is arranged on the side end of the laser cutting head, the automatic material picker is fixedly connected to the movable end of the Z-axis linear driver, and the automatic material picker comprises a U-shaped connecting plate, a material picking barrel, a material picking cutter head, a mounting disc, fixing screws, a material picking hydraulic rod and a material discharging push plate.

[0006] As a further solution of the utility model: the U-shaped connecting plate is fixedly connected to the movable end of the Z-axis linear drive, the bottom end of the material picking barrel is fixedly connected to the material picking cutter head, the mounting disc is fixedly connected to the side end of the material picking barrel, the material picking barrel passes through the U-shaped connecting plate, and the bottom end of the mounting disc abuts against the top end of the U-shaped connecting plate, the fixing screw passes through the mounting disc and is threadedly connected to the U-shaped connecting plate, the material picking hydraulic rod is fixedly connected to the top end of the material picking barrel, the movable end of the material picking hydraulic rod passes through the material picking barrel and is fixedly connected to the discharging push plate, and the discharging push plate is slidably connected to the material picking barrel.

[0007] As a further solution of the utility model: the Z-axis linear drive includes a slide rail, a slider, a moving plate, a moving motor, a rack and a gear.

[0008] As a further solution of the utility model: the slide rails are provided with two groups symmetrically distributed on the side ends of the mounting plate and fixedly connected to the mounting plate, each group of slide rails is slidably connected to multiple groups of sliders, the side ends of the sliders are fixedly connected to the moving plate, the rack is provided between the two groups of slide rails and fixedly connected to the mounting plate, the moving motor is fixedly connected to the moving plate, the output end of the mobile motor passes through the moving plate and is fixedly connected to the gear, and the rack and the gear are meshingly connected.

[0009] As a further solution of the utility model: the waste collecting device includes a lifting hydraulic rod, a connecting block, a fixing plate and a waste pushing plate.

[0010] As a further solution of the utility model: the lifting hydraulic rods are provided with two groups, symmetrically distributed on the top ends of the two groups of mounting platforms, and fixedly connected to the mounting platforms. The movable ends of each group of the lifting hydraulic rods are fixedly connected to a group of connecting blocks, and the top ends of the two groups of connecting blocks are respectively fixedly connected to the two sides of the bottom end of the fixed plate, and the side ends of the fixed plate are fixedly connected to the waste pushing plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The utility model can insert the rubber ring into the material taking barrel by cooperating with the Z-axis linear drive, automatically take out the cut rubber ring, store it in the material taking barrel, and realize smooth discharge through the material discharging push plate. The waste material push plate can be raised and lowered by the lifting hydraulic rod, so that after the rubber cutting is completed, when the active end of the Y-axis linear drive returns to the starting position, the waste material push plate can push the residual material on the processing table to make it fall into the waste material collection box, and the waste material can be automatically collected without manual intervention, thereby improving the automation level of the production line and reducing the labor cost and the labor intensity of the operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of a cutting device for rubber ring processing described in the utility model;

[0014] Figure 2 It is a side view of the overall structure of a cutting device for rubber ring processing described in the utility model;

[0015] Figure 3 It is a schematic structural diagram of the A position of a cutting device for processing a rubber ring described in the utility model;

[0016] Figure 4 It is a structural schematic diagram of a Z-axis linear drive in a cutting device for rubber ring processing described in the utility model;

[0017] Figure 5 It is a structural schematic diagram of an automatic material picker in a cutting device for rubber ring processing described in the utility model;

[0018] Figure 6 It is a structural schematic diagram of point B in a cutting device for processing a rubber ring described in the utility model.

[0019] In the figure: 1. base; 2. Y-axis linear drive; 3. processing table; 4. rubber ring collection box; 6. mounting table; 7. waste collection device; 71. lifting hydraulic rod; 72. connecting block; 73. fixing plate; 74. waste push plate; 8. waste collection box; 9. mounting frame; 10. X-axis linear drive; 11. mounting plate; 12. Z-axis linear drive; 121. slide rail; 122. slider; 123. moving plate; 124. moving motor; 125. rack; 126. gear; 13. laser cutting head; 14. automatic feeder; 141. U-shaped connecting plate; 142. feeder barrel; 143. feeder cutter head; 144. mounting disc; 145. fixing screw; 146. feeder hydraulic rod; 147. discharge push plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following is an explanation of the embodiments of the present utility model based on the overall structure of the present utility model.

[0022] Reference Figure 1 to Figure 2In the embodiment of the utility model, a cutting device for rubber ring processing includes: a base 1, a Y-axis linear driver 2 is fixedly connected to the top of the base 1, a processing table 3 is fixedly connected to the movable end of the Y-axis linear driver 2, a rubber ring collection box 4 is arranged on one side of the bottom end of the processing table 3, the rubber ring collection box 4 is fixedly connected to the movable end of the Y-axis linear driver 2, a waste collection box 8 is clamped on one side of the top of the base 1, a mounting table 6 is fixedly connected to the side end of the base 1, a waste collection device 7 is fixedly connected to one side of the top of the mounting table 6, a mounting frame 9 is fixedly connected to the other side of the top of the mounting table 6, an X-axis linear driver 10 is fixedly connected to the top of the mounting frame 9, a mounting plate 11 is fixedly connected to the movable end of the X-axis linear driver 10, a Z-axis linear driver 12 is fixedly connected to the side end of the mounting plate 11, a laser cutting head 13 is penetrated and connected to the movable end of the Z-axis linear driver 12, an automatic material picker 14 is arranged on the side end of the laser cutting head 13, and the automatic material picker 14 is fixedly connected to the movable end of the Z-axis linear driver 12.

[0023] Reference Figure 3 to Figure 4 The automatic material picker 14 includes a U-shaped connecting plate 141, a material picking barrel 142, a material picking cutter head 143, a mounting disc 144, a fixing screw 145, a material picking hydraulic rod 146 and a discharging push plate 147. The U-shaped connecting plate 141 is fixedly connected to the movable end of the Z-axis linear driver 12, the bottom end of the material picking barrel 142 is fixedly connected to the material picking cutter head 143, the mounting disc 144 is fixedly connected to the side end of the material picking barrel 142, the material picking barrel 142 passes through the U-shaped connecting plate 141, and the bottom end of the mounting disc 144 abuts against the top end of the U-shaped connecting plate 141, the fixing screw 145 passes through the mounting disc 144 and is threadedly connected to the U-shaped connecting plate 141, the material picking hydraulic rod 146 is fixedly connected to the top end of the material picking barrel 142, the movable end of the material picking hydraulic rod 146 passes through the material picking barrel 142 and is fixedly connected to the discharging push plate 147, and the discharging push plate 147 is slidably connected to the material picking barrel 142.

[0024] By adopting the above scheme: the automatic material picker 14 can insert the rubber ring into the material picker barrel 142 through the material picker barrel 142 and cooperate with the Z-axis linear driver 12, automatically pick up the cut rubber ring, and store it in the material picker barrel 142, and realize smooth discharge through the material discharging push plate 147, without the need for human intervention, thereby improving the automation level of the production line and reducing the labor cost and labor intensity of the operators.

[0025] Reference Figure 5The Z-axis linear drive 12 includes a slide rail 121, a slider 122, a moving plate 123, a moving motor 124, a rack 125 and a gear 126. The slide rail 121 is provided with two groups symmetrically distributed on the side ends of the mounting plate 11 and fixedly connected to the mounting plate 11. Each group of slide rails 121 is slidably connected to multiple groups of sliders 122. The side ends of the sliders 122 are fixedly connected to the moving plate 123. The rack 125 is provided between the two groups of slide rails 121 and is fixedly connected to the mounting plate 11. The moving motor 124 is fixedly connected to the moving plate 123. The output end of the moving motor 124 passes through the moving plate 123 and is fixedly connected to the gear 126. The rack 125 is meshed with the gear 126.

[0026] With the above solution, the linear drive can achieve accurate positioning of the moving plate 123 through the slide rail 121 and the slider 122, thereby ensuring accuracy and stability during the rubber cutting process.

[0027] Reference Figure 6 The waste collecting device 7 includes a lifting hydraulic rod 71, a connecting block 72, a fixed plate 73 and a waste pushing plate 74. There are two groups of lifting hydraulic rods 71, which are symmetrically distributed on the top of the two groups of mounting platforms 6 and fixedly connected to the mounting platforms 6. The movable end of each group of lifting hydraulic rods 71 ​​is fixedly connected to a group of connecting blocks 72. The top ends of the two groups of connecting blocks 72 are respectively fixedly connected to the two sides of the bottom end of the fixed plate 73, and the side ends of the fixed plate 73 are fixedly connected to the waste pushing plate 74.

[0028] The above scheme is adopted: the waste push plate 74 can be raised and lowered by lifting the hydraulic rod 71, so that after the rubber cutting is completed, when the movable end of the Y-axis linear drive 2 returns to the starting position, the waste push plate 74 can push the remaining material on the processing table 3 to make it fall into the waste collection box 8, and the waste is automatically collected, so that the waste collection process is automated, no manual intervention is required, the labor cost is reduced, and the automation level of the production line is improved.

[0029] The working principle of the utility model is as follows: when in use, a whole sheet of rubber is first laid flat on the processing table 3, and then the laser cutting head 13 is made to emit a laser beam, and the Y-axis linear drive 2 and the X-axis linear drive 10 are used to move it along a preset route to cut the rubber, and the whole sheet of rubber is cut into multiple groups of rubber rings, and then the Y-axis linear drive 2 and the X-axis linear drive 10 are used to move the material taking barrel 142 to the upper end of each group of rubber rings, and then the Z-axis linear drive 12 controls the material taking barrel 142 to descend so that the rubber ring is inserted into the material taking barrel 142. After the material taking barrel 142 is full of rubber rings, the Y-axis linear drive 2 controls the rubber ring collecting box 4 to move to the lower end of the material taking barrel 142, and then the material taking hydraulic rod 146 is used to move the discharging push plate 147 downward, and the rubber ring in the material taking barrel 142 is pushed out and falls into the rubber ring collecting box 4, and then the rubber rings continue to be collected until all the rubber rings are stored in the rubber ring collecting box 4, and then the Y-axis linear drive 2 is used to move the rubber ring collecting box 4 to the lower end of the material taking barrel 142. The linear drive 2 moves the processing table 3 to the side end of the waste collection device 7, and makes the waste push plate 74 abut against the top of the processing table 3 by lifting the hydraulic rod 71, and finally controls the processing table 3 to return to the starting position, so that the waste push plate 74 pushes the residual rubber material on the processing table 3, so that the waste falls into the waste collection box 8; the rubber ring can be inserted into the material taking cylinder 142 through the Z-axis linear drive 12, and the cut rubber ring is automatically taken out and stored in the material taking cylinder 142, and smooth discharge is achieved through the discharge push plate 147. The waste push plate 74 can be raised and lowered by lifting the hydraulic rod 71, so that after the rubber cutting is completed, when the active end of the Y-axis linear drive 2 returns to the starting position, the waste push plate 74 can push the residual material on the processing table 3, so that it falls into the waste collection box 8, and the waste is automatically collected without manual intervention, thereby improving the automation level of the production line and reducing the labor cost and labor intensity of the operator.

[0030] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cutting device for rubber ring processing, characterized in that: include: A base (1), wherein the top end of the base (1) is fixedly connected to a Y-axis linear drive (2), the movable end of the Y-axis linear drive (2) is fixedly connected to a processing table (3), a rubber ring collection box (4) is arranged on one side of the bottom end of the processing table (3), the rubber ring collection box (4) is fixedly connected to the movable end of the Y-axis linear drive (2), a waste collection box (8) is clamped on one side of the top end of the base (1), a mounting table (6) is fixedly connected to the side end of the base (1), a waste collection device (7) is fixedly connected to one side of the top end of the mounting table (6), a mounting frame (9) is fixedly connected to the other side of the top end of the mounting table (6), and the top end of the mounting frame (9) is fixedly connected to the X-axis linear drive (1 0), the movable end of the X-axis linear driver (10) is fixedly connected to a mounting plate (11), the side end of the mounting plate (11) is fixedly connected to a Z-axis linear driver (12), the movable end of the Z-axis linear driver (12) is penetrated by a laser cutting head (13), the side end of the laser cutting head (13) is provided with an automatic material picker (14), the automatic material picker (14) is fixedly connected to the movable end of the Z-axis linear driver (12), and the automatic material picker (14) comprises a U-shaped connecting plate (141), a material picking barrel (142), a material picking cutter head (143), a mounting disc (144), a fixing screw (145), a material picking hydraulic rod (146) and a material discharging push plate (147).

2. A cutting device for rubber ring processing according to claim 1, characterized in that: The U-shaped connecting plate (141) is fixedly connected to the movable end of the Z-axis linear drive (12); the bottom end of the material taking barrel (142) is fixedly connected to the material taking cutter head (143); the mounting disc (144) is fixedly connected to the side end of the material taking barrel (142); the material taking barrel (142) passes through the U-shaped connecting plate (141); the bottom end of the mounting disc (144) abuts against the top end of the U-shaped connecting plate (141); the fixing screw (145) passes through the mounting disc (144) and is threadedly connected to the U-shaped connecting plate (141); the material taking hydraulic rod (146) is fixedly connected to the top end of the material taking barrel (142); the movable end of the material taking hydraulic rod (146) passes through the material taking barrel (142) and is fixedly connected to the material discharging push plate (147); the material discharging push plate (147) is slidably connected to the material taking barrel (142).

3. A cutting device for rubber ring processing according to claim 1, characterized in that: The Z-axis linear drive (12) comprises a slide rail (121), a slider (122), a moving plate (123), a moving motor (124), a rack (125) and a gear (126).

4. A cutting device for rubber ring processing according to claim 3, characterized in that: The slide rails (121) are provided with two groups symmetrically distributed on the side ends of the mounting plate (11) and fixedly connected to the mounting plate (11); each group of slide rails (121) is slidably connected to a plurality of groups of sliders (122); the side ends of the sliders (122) are fixedly connected to the moving plate (123); the rack (125) is provided between the two groups of slide rails (121) and fixedly connected to the mounting plate (11); the moving motor (124) is fixedly connected to the moving plate (123); the output end of the moving motor (124) passes through the moving plate (123) and is fixedly connected to the gear (126); the rack (125) and the gear (126) are meshedly connected.

5. A cutting device for rubber ring processing according to claim 1, characterized in that: The waste collecting device (7) comprises a lifting hydraulic rod (71), a connecting block (72), a fixing plate (73) and a waste pushing plate (74).

6. A cutting device for rubber ring processing according to claim 5, characterized in that: The lifting hydraulic rods (71) are provided in two groups, symmetrically distributed on the top ends of the two groups of mounting platforms (6), and fixedly connected to the mounting platforms (6). The movable end of each group of the lifting hydraulic rods (71) is fixedly connected to a group of connecting blocks (72), and the top ends of the two groups of connecting blocks (72) are respectively fixedly connected to the two sides of the bottom end of the fixed plate (73), and the side ends of the fixed plate (73) are fixedly connected to the waste pushing plate (74).

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