Clamping structure for zinc alloy sacrificial anode production

By designing a clamping structure suitable for sacrificial anode of zinc alloys in different shapes, using the combination of motor and spring rod, the problem of frequent replacement of clamping tools in the prior art is solved, and the production efficiency is improved.

CN222644208UActive Publication Date: 2025-03-21HENAN YINGZHONG MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421409043.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-21
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

During the existing zinc alloy sacrificial anode production process, clamping tools need to be frequently replaced according to different shapes of anode, resulting in cumbersome installation and disassembly processes.

Method used

A zinc alloy sacrificial anode production clamping structure is designed, and the bidirectional threaded rod and slider are connected through the motor body. In combination with the use of spring rod, it can adapt to the anode of different shapes and reduce the replacement of clamping tools.

Benefits of technology

This structure can adapt to different shapes of anodes during grinding, reduce the replacement of clamping tools, simplify the installation and disassembly process, and improve production efficiency.

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Abstract

The utility model belongs to the technical field of anode machining, and particularly relates to a zinc alloy sacrificial anode production clamping structure which comprises a machining box. A first fixing plate is fixedly connected to the side wall of the processing box; the top of the first fixing plate is fixedly connected with a sliding way. A motor body is fixedly connected to the side wall of the processing box; the output end of the motor body is fixedly connected with a bidirectional threaded rod; a lead screw nut pair in the middle of the two-way threaded rod is connected with a pair of sliding blocks; the top of the sliding block is fixedly connected with a second fixing plate. A plurality of third fixing plates are fixedly connected to the top of the second fixing plate; a plurality of spring rods are slidably connected to the middle of the third fixing plate. Through the structure, the motor body is arranged to be connected with the two-way threaded rod and the sliding block, and the second fixing plate is matched to be connected with the third fixing plate and the spring rod, so that anodes in different shapes can be adapted during grinding, clamping and fixing, and the situation that the mounting and dismounting processes are relatively tedious due to the fact that corresponding clamping tools need to be replaced when different anodes are replaced for grinding is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of anode processing, in particular to a zinc alloy sacrificial anode production clamping structure. Background Art

[0002] Zinc alloy sacrificial anode is a special metal protection technology that allows it to sacrifice itself in an electrolyte environment to protect other metals from corrosion. It is widely used in ships, port facilities, marine engineering and other fields.

[0003] The existing production method of zinc alloy sacrificial anodes usually uses a smelting and casting method. The raw materials are melted at high temperature and then cast into the shape of the anode, and then cut or polished as needed. The anode needs to be clamped and fixed during polishing to reduce position deviation. During long-term use and observation, it is found that the shapes of existing zinc alloy sacrificial anodes include rods, trapezoids, discs, etc. When replacing anodes of different shapes during polishing, the corresponding clamping and fixing equipment needs to be replaced at the same time, which makes the disassembly and installation process more cumbersome.

[0004] To this end, the utility model provides a zinc alloy sacrificial anode production clamping structure. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve at least one problem raised in the background technology, a zinc alloy sacrificial anode production clamping structure is proposed.

[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: a zinc alloy sacrificial anode production clamping structure described in the utility model comprises a processing box; a first fixing plate is fixedly connected to the side wall of the processing box; a slideway is fixedly connected to the top of the first fixing plate; a motor body is fixedly connected to the side wall of the processing box; a bidirectional threaded rod is fixedly connected to the output end of the motor body; a pair of sliders are connected to the lead screw nut pair in the middle of the bidirectional threaded rod; a second fixing plate is fixedly connected to the top of the slider; a plurality of third fixing plates are fixedly connected to the top of the second fixing plate; a plurality of spring rods are slidably connected to the middle of the third fixing plate; a fourth fixing plate is fixedly connected to the inner side wall of the processing box; a plurality of slide grooves are opened in the middle of the fourth fixing plate; a grinding assembly is installed on the top of the inner side wall of the processing box; through the above structure, the motor body is arranged to connect the bidirectional threaded rod and the slider, and the second fixing plate is matched to connect the third fixing plate and the spring rod, so that anodes of different shapes can be adapted during grinding, clamping and fixing, so as to reduce the need to replace the corresponding clamping tools when changing different anodes for grinding, resulting in a situation where the installation and disassembly process is more complicated.

[0007] Preferably, the grinding assembly includes a linear motor; the linear motor is fixedly connected to the top of the inner wall of the processing box; the output end of the linear motor is fixedly connected to a fifth fixed plate; the bottom of the fifth fixed plate is fixedly connected to an electric push rod; the end of the electric push rod is fixedly connected to a grinding wheel; through the above structure, a linear motor is arranged to connect the electric push rod and the grinding wheel, and the anode at the bottom can be reciprocated and polished multiple times to improve the uniformity of grinding the anode surface, thereby improving the grinding effect.

[0008] Preferably, a sixth fixed plate is fixedly connected to the side wall of the processing box; a water tank is fixedly connected to the top of the sixth fixed plate; a water pump is fixedly connected to the top of the processing box; the water pump and the water tank are connected by a pipeline; the output end of the water pump is connected to a hose; through the above structure, a water pump is provided to connect the water tank and the hose, and water can be sprayed on the anode during grinding to reduce the situation where debris generated during grinding remains on the surface of the anode, which affects the grinding effect, and at the same time can reduce the temperature generated during grinding and reduce deformation caused by high temperature.

[0009] Preferably, a plurality of collecting grooves are provided in the middle of the first fixed plate; a collecting box is placed at the bottom of the inner wall of the processing box; through the above structure, the collecting grooves and the collecting box are provided, and the flushing sewage can be collected to reduce the sewage from flowing out of the processing box to the surroundings, causing pollution to the surrounding environment.

[0010] Preferably, a filter box is fixedly connected to the top of the sixth fixed plate; a filter screen is fixedly connected to the inner wall of the filter box; the filter screen is connected to the collection box and the water tank through pipes; through the above structure, the filter box and the filter screen are set, the sewage can be filtered, and the flushing water can be recycled to reduce the waste of water resources.

[0011] Preferably, a ring is fixedly connected to the side wall of the slider; bristles are fixedly connected to the inner wall of the ring; through the above structure, a slider is provided to connect the ring and the bristles, so as to clean the surface of the bidirectional threaded rod to reduce the situation where the anode debris adheres to the bidirectional threaded rod, causing the slider to get stuck when moving, affecting normal movement.

[0012] The beneficial effects of the utility model are as follows:

[0013] 1. The zinc alloy sacrificial anode production clamping structure described in the utility model, by setting a motor body to connect the bidirectional threaded rod and the slider, and cooperating with the second fixed plate to connect the third fixed plate and the spring rod, can adapt to anodes of different shapes during grinding and clamping, so as to reduce the need to replace the corresponding clamping tools when changing different anodes for grinding, resulting in a more cumbersome installation and disassembly process.

[0014] 2. The zinc alloy sacrificial anode production clamping structure described in the utility model can perform reciprocating grinding on the bottom anode multiple times by setting a linear motor to connect the electric push rod and the grinding wheel, so as to improve the uniformity of grinding the anode surface and improve the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model will be further described below in conjunction with the accompanying drawings.

[0016] Figure 1 It is a stereogram in the utility model;

[0017] Figure 2 It is a schematic diagram of the matching structure of the bidirectional threaded rod and the spring rod in the utility model;

[0018] Figure 3 It is a schematic diagram of the matching structure of the filter box and the filter screen in the utility model;

[0019] Figure 4 This is a schematic diagram of the matching structure of the electric push rod and the hose in the utility model;

[0020] Figure 5 It is a schematic diagram of the matching structure of the slider and the bristles in the utility model;

[0021] Legend:

[0022] 1. Processing box; 11. First fixed plate; 12. Slide; 13. Motor body; 14. Bidirectional threaded rod; 15. Slider; 16. Second fixed plate; 17. Third fixed plate; 18. Spring rod; 19. Fourth fixed plate; 110. Slide; 2. Linear motor; 21. Fifth fixed plate; 22. Electric push rod; 23. Grinding wheel; 3. Sixth fixed plate; 31. Water tank; 32. Water pump; 33. Hose; 4. Collecting tank; 41. Collecting box; 5. Filter box; 51. Filter; 6. Ring; 61. Brush; 7. Suction cup. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Specific examples are given below.

[0025] like Figures 1 to 5As shown, a zinc alloy sacrificial anode production clamping structure described in an embodiment of the utility model comprises a processing box 1; a first fixed plate 11 is fixedly connected to the side wall of the processing box 1; a slideway 12 is fixedly connected to the top of the first fixed plate 11; a motor body 13 is fixedly connected to the side wall of the processing box 1; a bidirectional threaded rod 14 is fixedly connected to the output end of the motor body 13; a pair of sliders 15 are connected to the lead screw nut pair in the middle of the bidirectional threaded rod 14; a second fixed plate 16 is fixedly connected to the top of the slider 15; a plurality of third fixed plates 17 are fixedly connected to the top of the second fixed plate 16; a plurality of spring rods 18 are slidably connected to the middle of the third fixed plate 17; a fourth fixed plate 19 is fixedly connected to the inner side wall of the processing box 1; a plurality of slide grooves 110 are opened in the middle of the fourth fixed plate 19; a grinding assembly is installed on the top of the inner side wall of the processing box 1; during operation, when grinding the zinc alloy sacrificial anode, the anode is placed on the fourth fixed plate 19, and then the motor body 13 is started to drive the bidirectional threaded rod 14 rotates, at this time, the slider 15 can be driven to move toward the middle of the two-way threaded rod 14, and the second fixing plate 16, the third fixing plate 17 and the spring rod 18 will simultaneously move toward the center position of the fourth fixing plate 19. When the end of the spring rod 18 contacts the surface of the anode, it can be clamped and fixed from both sides. When the shape of the anode is different, the end of the spring rod 18 contacts its surface. During the clamping process, the spring rod 18 will produce different stretches to fit different shapes. At this time, the rebound force generated by the stretching of the spring rod 18 acts on the anode, which can be clamped and fixed, and then the grinding assembly is started to grind the anode. Through the above structure, the motor body 13 is set to connect the two-way threaded rod 14 and the slider 15, and the second fixing plate 16 is used to connect the third fixing plate 17 and the spring rod 18. When grinding and clamping, it can adapt to anodes of different shapes to reduce the need to replace the corresponding clamping tools when changing different anodes for grinding, resulting in a more cumbersome installation and disassembly process.

[0026] like Figure 1 and Figure 4 As shown, the grinding assembly includes a linear motor 2; the linear motor 2 is fixedly connected to the top of the inner wall of the processing box 1; the output end of the linear motor 2 is fixedly connected to a fifth fixed plate 21; the bottom of the fifth fixed plate 21 is fixedly connected to an electric push rod 22; the end of the electric push rod 22 is fixedly connected to a grinding wheel 23; during operation, the electric push rod 22 is started during grinding to drive the grinding wheel 23 to approach the anode surface at the bottom. When the grinding wheel 23 contacts the anode, the linear motor 2 can be started to drive the electric push rod 22 and the grinding wheel 23 to move back and forth. At this time, the grinding wheel 23 can reciprocate and grind the anode surface. Through the above structure, a linear motor 2 is set to connect the electric push rod 22 and the grinding wheel 23, and the bottom anode can be reciprocated and polished multiple times to improve the uniformity of grinding the anode surface, thereby improving the grinding effect.

[0027] like Figure 1 and Figure 3As shown, the side wall of the processing box 1 is fixedly connected to the sixth fixed plate 3; the top of the sixth fixed plate 3 is fixedly connected to the water tank 31; the top of the processing box 1 is fixedly connected to the water pump 32; the water pump 32 is connected to the water tank 31 through a pipeline; the output end of the water pump 32 is connected to the hose 33; when working, the water pump 32 is started to pump water out of the water tank 31, and then sprayed onto the anode through the hose 33. When the linear motor 2 drives the electric push rod 22 to move back and forth, the hose 33 can be driven to move at the same time, so that the hose 33 is always aligned with the grinding position to spray water, which can wash away the debris generated during grinding from the anode and reduce the high temperature generated during grinding. Through the above structure, a water pump 32 is set to connect the water tank 31 and the hose 33, and water can be sprayed on the anode during grinding to reduce the debris generated during grinding remaining on the anode surface, which affects the grinding effect. At the same time, the temperature generated during grinding can be reduced to reduce deformation caused by high temperature.

[0028] like Figure 2 As shown, a plurality of collecting grooves 4 are provided in the middle of the first fixed plate 11; a collecting box 41 is placed at the bottom of the inner wall of the processing box 1; during operation, when the hose 33 sprays water onto the surface of the anode, the water flow will wash away the debris, and the water flow will fall from the collecting groove 4 to the collecting box 41 below, and the collecting box 41 can collect the sewage. Through the above structure, the collecting groove 4 and the collecting box 41 are set, and the flushed sewage can be collected to reduce the sewage from flowing out of the processing box 1 to the surrounding area, causing pollution to the surrounding environment.

[0029] like Figure 3 As shown, a filter box 5 is fixedly connected to the top of the sixth fixed plate 3; a filter screen 51 is fixedly connected to the inner wall of the filter box 5; the filter screen 51 is connected to the collection box 41 and the water tank 31 through pipes; during operation, when the sewage after flushing is in the collection box 41, the filter box 5 is connected to the collection box 41 and the water tank 31, and under the pumping action of the water pump 32, the sewage can enter the filter box 5 from the collection box 41, and then flow back to the water tank 31. When the sewage enters the water tank 31 from the filter box 5, it will pass through the filter screen 51. At this time, the filter screen 51 can filter the sewage and filter out the mixed debris. Through the above structure, the filter box 5 and the filter screen 51 are set, the sewage can be filtered, and the flushing water can be recycled to reduce the waste of water resources.

[0030] like Figure 5As shown, the side wall of the slider 15 is fixedly connected to a collar 6; the inner wall of the collar 6 is fixedly connected to a brush 61; during operation, when the slider 15 moves, the collar 6 and the brush 61 will be driven to move simultaneously, and at this time, the brush 61 will contact the surface of the bidirectional threaded rod 14, and the surface of the second fixed plate 16 can be cleaned during movement, and the anode debris attached to the bidirectional threaded rod 14 can be cleaned. Through the above structure, the slider 15 is arranged to connect the collar 6 and the brush 61, and the surface of the bidirectional threaded rod 14 can be cleaned to reduce the anode debris attached to the bidirectional threaded rod 14, which causes the slider 15 to get stuck when moving, affecting the normal movement.

[0031] like Figure 5 As shown, the end of the spring rod 18 is fixedly connected with a suction cup 7; during operation, when the end of the spring rod 18 contacts the anode surface, the suction cup 7 will be adsorbed on the anode surface. Through the above structure, the suction cup 7 is arranged to connect the spring rod 18, and can be adsorbed on the anode surface when the spring rod 18 clamps and fixes the anode, so as to improve the tightness of the connection between the spring rod 18 and the anode, so as to improve the stability of the clamping and fixing.

[0032] Working principle: When grinding the zinc alloy sacrificial anode, place the anode on the fourth fixing plate 19, then start the motor body 13 to drive the bidirectional threaded rod 14 to rotate, and then drive the slider 15 to move to the middle of the bidirectional threaded rod 14, and at the same time, the second fixing plate 16 and the third fixing plate 17 and the spring rod 18 will move to the center of the fourth fixing plate 19 at the same time. When the end of the spring rod 18 contacts the surface of the anode, it can be clamped and fixed from both sides. When the shape of the anode is different, the end of the spring rod 18 contacts its surface. During the clamping process, the spring rod 18 will produce Different stretching is generated to fit different shapes. At this time, the rebound force generated by the stretching of the spring rod 18 acts on the anode, which can be clamped and fixed. Then, the grinding assembly is started to grind the anode. During grinding, the electric push rod 22 is started to drive the grinding wheel 23 to approach the anode surface at the bottom. When the grinding wheel 23 contacts the anode, the linear motor 2 can be started to drive the electric push rod 22 and the grinding wheel 23 to move back and forth. At this time, the grinding wheel 23 can reciprocate and grind the anode surface. The water pump 32 is started to pump water out of the water tank 31, and then spray it onto the anode through the hose 33. When the linear motor 2 drives When the electric push rod 22 moves back and forth, it can drive the hose 33 to move at the same time, so that the hose 33 always sprays water at the grinding position, which can wash away the debris generated during grinding from the anode, and at the same time reduce the high temperature generated during grinding. When the hose 33 sprays water to the surface of the anode, the water flow will wash away the debris. At this time, the water flow will fall from the collection tank 4 to the collection box 41 below. At this time, the collection box 41 can collect sewage. When the flushed sewage is in the collection box 41, the filter box 5 is connected to the collection box 41 and the water tank 31. Under the pumping action of the water pump 32, the sewage can be removed from the collection box 41. The sewage enters the filter box 5 from the filter box 5, and then flows back to the water tank 31. When the sewage enters the water tank 31 from the filter box 5, it will pass through the filter screen 51. At this time, the filter screen 51 can filter the sewage and filter out the mixed debris. When the slider 15 moves, it will drive the ring 6 and the bristles 61 to move at the same time. At this time, the bristles 61 are in contact with the surface of the two-way threaded rod 14, and the surface of the second fixed plate 16 can be cleaned during movement, and the anode debris attached to the two-way threaded rod 14 can be cleaned. When the end of the spring rod 18 is in contact with the anode surface, the suction cup 7 will be adsorbed on the anode surface.

[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A zinc alloy sacrificial anode production clamping structure, comprising a processing box (1); characterized in that: The side wall of the processing box (1) is fixedly connected to a first fixing plate (11); the top of the first fixing plate (11) is fixedly connected to a slideway (12); the side wall of the processing box (1) is fixedly connected to a motor body (13); the output end of the motor body (13) is fixedly connected to a bidirectional threaded rod (14); a pair of sliders (15) are connected to a lead screw nut pair in the middle of the bidirectional threaded rod (14); the top of the slider (15) is fixedly connected to a second fixing plate (16); the top of the second fixing plate (16) is fixedly connected to a plurality of third fixing plates (17); the middle of the third fixing plate (17) is slidably connected to a plurality of spring rods (18); the inner side wall of the processing box (1) is fixedly connected to a fourth fixing plate (19); the middle of the fourth fixing plate (19) is provided with a plurality of slide grooves (110); and a grinding assembly is installed on the top of the inner side wall of the processing box (1).

2. A zinc alloy sacrificial anode production clamping structure according to claim 1, characterized in that: The grinding assembly comprises a linear motor (2); the linear motor (2) is fixedly connected to the top of the inner wall of the processing box (1); a fifth fixing plate (21) is fixedly connected to the output end of the linear motor (2); an electric push rod (22) is fixedly connected to the bottom of the fifth fixing plate (21); and a grinding wheel (23) is fixedly connected to the end of the electric push rod (22).

3. A zinc alloy sacrificial anode production clamping structure according to claim 2, characterized in that: A sixth fixing plate (3) is fixedly connected to the side wall of the processing box (1); a water tank (31) is fixedly connected to the top of the sixth fixing plate (3); a water pump (32) is fixedly connected to the top of the processing box (1); the water pump (32) is connected to the water tank (31) via a pipeline; and a hose (33) is connected to the output end of the water pump (32).

4. A zinc alloy sacrificial anode production clamping structure according to claim 3, characterized in that: A plurality of collecting grooves (4) are provided in the middle of the first fixed plate (11); and a collecting box (41) is placed at the bottom of the inner wall of the processing box (1).

5. A zinc alloy sacrificial anode production clamping structure according to claim 4, characterized in that: A filter box (5) is fixedly connected to the top of the sixth fixed plate (3); a filter screen (51) is fixedly connected to the inner wall of the filter box (5); and the filter screen (51) is connected to the collection box (41) and the water tank (31) through pipes.

6. A zinc alloy sacrificial anode production clamping structure according to claim 5, characterized in that: A collar (6) is fixedly connected to the side wall of the slider (15); and bristles (61) are fixedly connected to the inner side wall of the collar (6).