Metallographic cutting machine adjusting baffle plate without disassembly

By designing a slip-on baffle mechanism that does not require disassembly, the problem of frequent disassembly of baffle when cutting samples of different sizes of metallographic cutting machines is solved, and the cutting efficiency and service life of baffle are improved.

CN222644213UActive Publication Date: 2025-03-21FUZHOU UNIV
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Patent Information

Application Number
CN202421217295.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-21
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

When cutting samples of different sizes of metallographic cutting machines, the baffle needs to be frequently disassembled and assembled, resulting in low cutting efficiency and shortened service life of the baffle.

Method used

A sliding baffle mechanism without disassembly is designed, and the sliding adjustment of the baffle is achieved by adjusting the fixing plate and the spring pin mechanism, avoiding the disassembly operation of the traditional screw fixing method.

Benefits of technology

It realizes convenient adjustment of the baffle, improves cutting efficiency and service life of the baffle, and reduces the workload of the operator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a metallographic cutting machine adjusting baffle without disassembly, which comprises a metallographic cutting machine, one side of the metallographic cutting machine is provided with an opening for a sample to extend out, the side part of the metallographic cutting machine is provided with a sliding type baffle mechanism on the opening, and the sliding type baffle mechanism comprises an adjusting fixed plate and an adjusting baffle, the adjusting baffle is connected into the adjusting fixing plate in a sliding mode, and a fixing device used for being connected with the adjusting baffle in a clamping mode is arranged above the adjusting fixing plate. The cutter is reasonable in design and convenient to use, the opening can be opened and closed by adjusting the baffle through sliding of the handle, the problems that when samples of different sizes are cut, the baffle is assembled and disassembled back and forth, the cutting efficiency is low, and the service life of the baffle is shortened can be solved, the workload of operators is reduced, and meanwhile the service life of the baffle is prolonged. And specialized tests are facilitated.
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Description

Technical Field

[0001] The utility model relates to an adjustment baffle of a metallographic cutting machine which does not need to be disassembled. Background Art

[0002] The metallographic cutting machine uses a high-speed rotating thin-sheet grinding wheel to intercept metallographic specimens, and is suitable for cutting various metal materials in metallographic laboratories. To ensure safety, the cutting machine is equipped with an intrinsic safety interlock device, and the cutting button can only be activated when the adjustment cover is completely closed. However, when the cutting length exceeds 20 cm, the adjustment cover cannot be completely closed, so the cutting work cannot be performed. To solve this problem, a removable baffle is designed on the left side of the cutting machine to facilitate the cutting of large-size specimens. The baffle is fixed by 5-7 screws, and the baffle can be removed when the cutting size is greater than 20 cm. However, when the cutting size is less than 20 cm, the baffle needs to be reinstalled to prevent coolant from splashing. Since samples with a cutting length greater than 20 cm usually account for about 30%, the screw loading and unloading operations need to be frequently performed during work, which seriously affects the cutting efficiency and the service life of the baffle. Summary of the invention

[0003] In view of this, the purpose of the utility model is to overcome the shortcomings of the above-mentioned prior art and provide a metallographic cutting machine adjustment baffle that does not need to be disassembled, which can solve the problem of low cutting efficiency and reduced service life of the baffle when cutting samples of different sizes and the baffle is loaded and unloaded back and forth.

[0004] The present invention is implemented by the following scheme: an adjustment baffle of a metallographic cutting machine that does not need to be disassembled comprises a metallographic cutting machine, one side of the metallographic cutting machine is provided with an opening for a sample to extend out, a sliding baffle mechanism is provided on the side of the metallographic cutting machine on the opening, the sliding baffle mechanism comprises an adjustment fixing plate and an adjustment baffle, the adjustment baffle is slidably connected in the adjustment fixing plate, and a fixing device for clamping the adjustment baffle is provided above the adjustment fixing plate;

[0005] A sliding cavity is provided in the adjusting fixed plate, the sliding cavity passes through the adjusting fixed plate up and down, and the adjusting baffle is slidably connected in the sliding cavity;

[0006] The adjusting baffle comprises a plate body, and slots are arranged on the left and right sides of the upper end of the plate body, and the plate body is slidably connected in the sliding cavity;

[0007] The fixing device comprises a spring pin mechanism which is arranged symmetrically on both sides. The spring pin mechanism comprises a fixing seat. The distance between the two fixing seats is not less than the width of the plate body. A spring pin is arranged in the fixing seat corresponding to the slot.

[0008] Furthermore, the spring pin includes a pin shaft, one end of which is equipped with an insert block that cooperates with the slot, a pin hole for horizontal sliding of the pin shaft is provided on the side of the fixing seat away from the plate body, and a sliding hole for horizontal sliding of the insert block is provided on the side of the fixing seat close to the plate body corresponding to the pin hole, the sliding hole is connected to the pin hole, and a spring is provided on the outer sleeve of the shaft section of the pin shaft located in the sliding hole, and both ends of the spring respectively abut against the stepped surfaces at the connection between the insert block, the sliding hole and the pin hole, and the other end of the pin shaft extends out through the pin hole, and a stop block is installed on the extended end.

[0009] Furthermore, the diameter of the insert block is larger than the diameter of the pin shaft, and the diameter of the sliding hole is larger than the diameter of the pin hole.

[0010] Furthermore, a handle is provided at the lower part of the outer plate surface of the plate body, the length of the plate body is greater than the length of the adjustment fixing plate, and the handle is located outside the sliding cavity.

[0011] Furthermore, a support for preventing the adjustment baffle from excessively disengaging from the sliding cavity is provided on the lower edge of the opening.

[0012] Furthermore, the upper parts of the two fixing seats are connected by a connecting rod, and the fixing seat, the connecting rod, and the adjusting fixing plate are fixed on the housing of the metallographic cutting machine.

[0013] Furthermore, the length of the adjusting baffle is greater than the height of the opening, and the thickness of the sliding cavity is not less than the thickness of the adjusting baffle.

[0014] Compared with the prior art, the present invention has the following beneficial effects: reasonable design, easy use, the opening can be opened and closed by sliding the handle to adjust the baffle, which can solve the problem of low cutting efficiency and reduced service life of the baffle caused by loading and unloading the baffle back and forth when cutting samples of different sizes, reducing the workload of operators, while increasing the service life of the baffle, and facilitating professional testing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a diagram showing the use of the structure of the adjustable fixing plate of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the adjusting baffle of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the fixing device of the utility model.

[0019] In the figure: 1-metallographic cutting machine, 2-adjusting fixing plate, 3-adjusting baffle, 4-opening, 5-support, 6-fixing device, 7-slot, 8-handle, 9-insertion block, 10-pin shaft, 11-spring, 12-stop block. DETAILED DESCRIPTION

[0020] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0021] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0022] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0023] like Figure 1-4 As shown, an adjustment baffle of a metallographic cutting machine which does not need to be disassembled comprises a metallographic cutting machine 1, one side of the metallographic cutting machine is provided with an opening 4 for a sample to extend out, a sliding baffle mechanism is provided on the side of the metallographic cutting machine on the opening, the sliding baffle mechanism comprises an adjustment fixing plate 2 and an adjustment baffle 3, the adjustment baffle is slidably connected in the adjustment fixing plate, a fixing device 6 for clamping the adjustment baffle is provided above the adjustment fixing plate, and when in use, the opening is opened or closed by extending and retracting the adjustment baffle.

[0024] The cam is provided with a plurality of grooves 7 on the top and the bottom, and the grooves 8 are provided on the bottom of the grooves 8 so that the cam can slide smoothly.

[0025] In this embodiment, in order to achieve the snap connection between the fixing device and the adjusting baffle, the fixing device includes a spring pin mechanism arranged symmetrically on the left and right, and the spring pin mechanism includes a fixing seat. The spacing between the two fixing seats is not less than the width of the plate body, so that when the upper end of the plate body extends out of the sliding cavity, it can enter between the two fixing seats. The fixing seat is provided with a spring pin corresponding to the slot. When the upper end of the plate body enters between the two fixing seats, the snap connection is achieved through the cooperation of the spring pin and the slot.

[0026] In this embodiment, a more specific spring pin structure is as follows: the spring pin includes a pin shaft 10, one end of the pin shaft is installed with an insert block 9 that matches the slot, a pin hole for horizontal sliding of the pin shaft is provided on the side of the fixed seat away from the plate body, a sliding hole for horizontal sliding of the insert block is provided on the side of the fixed seat close to the plate body corresponding to the pin hole, the sliding hole is connected with the pin hole, and a spring 11 is provided on the outer sleeve of the shaft section of the pin shaft located in the sliding hole, and the two ends of the spring are respectively abutted against the insert block, the sliding hole and the pin hole connection. On the stepped surface of the joint, the other end of the pin shaft extends out through the pin hole, and a stopper 12 is installed on the protruding end. When in use, after the upper end of the plate body enters between the two fixed seats, the pin shaft is pulled out through the two stops, so that the distance between the two plug-in blocks becomes larger. Then, after the two slots at the upper end of the plate body correspond to the plug-in blocks, the stopper is released, and the plug-in block is reset under the action of the spring and presses against the slot to achieve fixation. When it needs to be released, it is only necessary to pull open the stopper to drive the plug-in block out of the slot, so that it is convenient to pull down the adjustment baffle by the handle.

[0027] In this embodiment, for reasonable design, the diameter of the insert block is larger than the diameter of the pin shaft, and the diameter of the sliding hole is larger than the diameter of the pin hole, so as to facilitate the sliding of the pin shaft and the insert block.

[0028] In this embodiment, a support 5 is provided on the lower edge of the opening to prevent the regulating baffle from excessively disengaging from the sliding cavity, and the support 5 serves to support the falling regulating baffle.

[0029] In this embodiment, the upper parts of the two fixing seats are connected by a connecting rod, and the fixing seat, connecting rod, and adjustment fixing plate are fixed on the outer casing of the metallographic cutting machine, and more specifically, are installed on the external protective cover body of the metallographic cutting machine. At the same time, the fixing method can be welding, screw connection, and other existing fixing methods, as long as the fixation can be achieved.

[0030] In this embodiment, the length of the adjusting baffle is greater than the height of the opening, and its function is to completely cover the opening, while also providing partial support and limiting effects on the adjusting baffle. The thickness of the sliding cavity is not less than the thickness of the adjusting baffle, which facilitates the up and down sliding of the adjusting baffle.

[0031] In this embodiment, when the metallographic cutting machine is used to cut the test material, if the length of the material exceeds 20 cm, the protective cover body of the metallographic cutting machine will not be completely closed. At this time, the operator can lift the adjustment baffle on the side of the protective cover body toward the fixing device by the handle. When the adjustment baffle approaches the fixing device, the operator needs to pull the pin shaft outward through the two blocks to release the restriction of the fixing device plug block on the upward movement of the adjustment baffle. Continue to lift the adjustment baffle until it completely rests against the connecting rod on the fixing device, and then release the block. At this time, due to the elastic force of the two springs on the fixing device, these springs will push the pin shaft and the plug block of the fixing device to move toward the card slot of the adjustment baffle until the end of the plug block is in close contact with the bottom of the card slot, thereby fixing the adjustment baffle. At this time, the opening is in an open state, and the cutting operation can be started. After the cutting is completed, the material is removed, and the pin shaft is operated by pulling the block of the two fixing devices to make the fixing device plug block disengage from the card slot. The adjustment baffle falls back to the support under the action of gravity, that is, the opening is closed, marking the end of the test.

[0032] Unless otherwise stated, any technical solution disclosed in the above utility model, if it discloses a numerical range, then the disclosed numerical range is a preferred numerical range. Any technician in the field should understand that the preferred numerical range is only a numerical value with a more obvious technical effect or representative value among many feasible numerical values. Since there are too many numerical values ​​to be exhaustive, the utility model discloses only some numerical values ​​to illustrate the technical solution of the utility model, and the numerical values ​​listed above should not constitute a limitation on the scope of protection of the utility model.

[0033] If the words "first", "second" and so on are used in this article to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of description to distinguish the components. Unless otherwise stated, the above words have no special meaning.

[0034] If the present invention discloses or involves components or structures that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connection using bolts or screws), and can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by one-piece molding using a casting process) (except when it is obviously impossible to use an one-piece molding process).

[0035] In addition, the orientations or positional relationships indicated by terms such as "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", and "outside" used in any of the technical solutions disclosed in the above-mentioned utility model are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this patent, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent. Unless otherwise stated, the terms used to indicate shapes used in any of the technical solutions disclosed in the above-mentioned utility model include shapes that are approximate, similar or close to them.

[0036] Any component provided by the utility model can be assembled from multiple separate components, or can be a separate component manufactured by an integrated molding process.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.

Claims

1. A metallographic cutting machine adjustment baffle that does not need to be disassembled, comprising a metallographic cutting machine, one side of the metallographic cutting machine is provided with an opening for a sample to extend out, characterized in that: The side of the metallographic cutting machine is provided with a sliding baffle mechanism on the opening, and the sliding baffle mechanism includes an adjustment fixing plate and an adjustment baffle, the adjustment baffle is slidably connected in the adjustment fixing plate, and a fixing device for clamping the adjustment baffle is provided above the adjustment fixing plate; A sliding cavity is provided in the adjusting fixed plate, the sliding cavity passes through the adjusting fixed plate up and down, and the adjusting baffle is slidably connected in the sliding cavity; The adjusting baffle comprises a plate body, and slots are arranged on the left and right sides of the upper end of the plate body, and the plate body is slidably connected in the sliding cavity; The fixing device comprises a spring pin mechanism which is arranged symmetrically on both sides. The spring pin mechanism comprises a fixing seat. The distance between the two fixing seats is not less than the width of the plate body. A spring pin is arranged in the fixing seat corresponding to the slot.

2. The non-disassembly-required metallographic cutting machine adjustment baffle according to claim 1, characterized in that; The spring pin includes a pin shaft, one end of which is equipped with an insert block that cooperates with the slot, a pin hole for horizontal sliding of the pin shaft is provided on the side of the fixing seat away from the plate body, a sliding hole for horizontal sliding of the insert block is provided on the side of the fixing seat close to the plate body corresponding to the pin hole, the sliding hole is connected with the pin hole, a spring is provided on the outer sleeve of the shaft section of the pin shaft located in the sliding hole, two ends of the spring are respectively abutted on the stepped surfaces at the connection between the insert block, the sliding hole and the pin hole, the other end of the pin shaft extends out through the pin hole, and a stopper is installed on the extended end.

3. The non-disassembly-required metallographic cutting machine adjustment baffle according to claim 2, characterized in that; The diameter of the insert block is larger than the diameter of the pin shaft, and the diameter of the sliding hole is larger than the diameter of the pin hole.

4. The non-disassembly-required metallographic cutting machine adjustment baffle according to claim 1, characterized in that; A handle is provided at the lower part of the outer plate surface of the plate body, the length of the plate body is greater than the length of the adjustment fixing plate, and the handle is located outside the sliding cavity.

5. The non-disassembly-required metallographic cutting machine adjustment baffle according to claim 1, characterized in that; A support for preventing the regulating baffle from excessively disengaging from the sliding cavity is arranged on the lower edge of the opening.

6. The non-disassembly-required metallographic cutting machine adjustment baffle according to claim 1, characterized in that; The upper parts of the two fixing seats are connected by a connecting rod, and the fixing seat, the connecting rod and the adjusting fixing plate are fixed on the housing of the metallographic cutting machine.

7. The non-disassembly-required metallographic cutting machine adjustment baffle according to claim 1, characterized in that; The length of the adjusting baffle is greater than the height of the opening, and the thickness of the sliding cavity is not less than the thickness of the adjusting baffle.