Mortar pump for autoclaved aerated concrete block production

By designing cleaning components and grinding components in the mortar pump, the problem of blockage caused by mud on the filter plate is solved, and effective cleaning and grinding is achieved, ensuring smooth filtration and collection of mud.

CN222644946UActive Publication Date: 2025-03-21TANGSHAN YINSHUI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421303507.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-21
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

When existing mortar pumps filter mud, the filter plate is prone to stick to mud, resulting in clogging and difficult to effectively clean, affecting the subsequent filtration of mud.

Method used

A mortar pump including a cleaning assembly and a grinding assembly is designed. The filter plate is cleaned by the cleaning assembly. The cleaning assembly includes a water storage tank, a suction pipe, a suction pump, an output pipe and a water spray bucket, and the mud is washed down by the water spray bucket; at the same time, the filter holes of the filter plate are polished by the grinding assembly. The grinding assembly includes a grinding wheel, a gear and a protective cover. The grinding wheel can enter the filter hole for grinding.

Benefits of technology

It effectively avoids clogging of the filter plate, ensures smooth filtration and collection of mud, and extends the service life of the mortar pump.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222644946U_ABST
    Figure CN222644946U_ABST
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Abstract

The utility model relates to the technical field of mortar pumps, and provides a mortar pump for autoclaved aerated concrete block production, which comprises a stirring mechanism, a support frame, a mortar tank, a feeding plate, a sliding rod, a filter plate, a collecting box, a cleaning assembly, a discharging assembly and a polishing assembly, a through hole is formed in the side face of the mortar tank, the feeding plate is hinged to the feeding port, the sliding rods are slidably installed on the side face of the mortar tank in a penetrating mode, the filtering plate is fixedly installed between the two sliding rods and arranged in the mortar tank, the collecting box is fixedly installed at the bottom end of the mortar tank, and the cleaning assembly is arranged at the top end of the mortar tank. The discharging assembly is arranged in the mortar tank, and the polishing assembly is arranged on the mortar tank. By means of the technical scheme, the problem that in the prior art, when a filter plate filters mud, a small amount of mud is prone to being attached to the filter plate, and therefore blockage is caused is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mortar pumps, in particular to a mortar pump for producing autoclaved aerated concrete blocks. Background Art

[0002] A mortar pump is a pump that can adapt to various working conditions, such as conveying acidic and alkaline clear liquids or slurries, various corrosive slurries in the smelting industry, various dilute acids in the sulfuric acid industry, and various sewage in the environmental protection industry. In the process of producing or conveying slurry with a mortar pump, stones or particles are usually mixed in the slurry. During the mixing process, the stones may collide with the inside of the mortar pump or the mixing shaft, causing damage to it.

[0003] A search was conducted on the above-mentioned issues and it was found that in the currently disclosed prior art, such as a vertical mortar pump proposed in publication number CN219733761U, a mesh cylinder is installed inside the mortar pump, and gravel can be retained in the mesh cylinder for collection when mud passes through, thereby preventing gravel or particles from flowing out with the mud. However, the mud has a certain adhesion. In the process of flowing through the mesh cylinder, a small amount of mud may adhere to the filter holes of the mesh cylinder. Over time, the mesh cylinder may be blocked, making it difficult to effectively filter the gravel in the subsequent mud, and a large amount of mud may be retained in the mesh cylinder and difficult to flow out. Utility Model Content

[0004] The utility model provides a mortar pump for producing autoclaved aerated concrete blocks, which solves the problem in the related art that a filter plate is easily stained with a small amount of mud when filtering the mud, thereby causing blockage.

[0005] The technical solution of the utility model is as follows:

[0006] A mortar pump for producing autoclaved aerated concrete blocks comprises a stirring mechanism, and also includes a support frame, a mortar tank, a feed plate, a sliding rod, a filter plate, a collecting box, a cleaning assembly, a feeding assembly and a grinding assembly, wherein the mortar tank is fixedly mounted on the support frame, a feed port is provided at the bottom of the mortar tank, and a through hole is provided on the side of the mortar tank, the feed plate is hingedly mounted at the feed port, two sliding rods are provided, and the sliding rods penetrate and slide on the side of the mortar tank, the filter plate is fixedly mounted between the two sliding rods, and the filter plate is arranged inside the mortar tank, the collecting box is fixedly mounted on the bottom end of the mortar tank, the cleaning assembly is arranged at the top end of the mortar tank, the feeding assembly is arranged inside the mortar tank, and the grinding assembly is arranged on the mortar tank.

[0007] Furthermore, the cleaning assembly includes a water tank, a water suction pipe, a water suction pump, an output pipe and a water spray bucket, the water tank is slidably installed on the top of the mortar tank, the water suction pipe is connected to the water tank, the water suction pump is installed on the water tank, and the water suction pipe is connected to the water suction pump, the output pipe is connected to the water suction pump, and the water spray bucket is connected to the output pipe.

[0008] Furthermore, the blanking assembly includes a blanking plate and a scraper, the blanking plate is slidably installed on the mortar pot, the scraper is fixedly installed on the inner wall of the mortar pot, and the scraper is in contact with the blanking plate.

[0009] Furthermore, the grinding assembly includes a baffle, a fixed plate, a grinding wheel, a gear, a protective cover, a collection box, a fixed frame and a second motor, the fixed frame is fixedly mounted on the bottom end of the fixed plate, the second motor is mounted on the fixed frame, and the output end of the second motor is fixedly connected to one of the grinding wheels, the baffle is slidably mounted on the inner wall of the mortar tank, the fixed plate is fixedly mounted on the side of the baffle, the grinding wheels are arranged in a plurality, and the grinding wheels are rotatably mounted on the fixed plate, the gears are arranged in a plurality, the gears are fixedly mounted on the grinding wheel, and the plurality of gears are meshed with each other, the protective cover is fixedly mounted on the fixed plate, the protective cover passes through the grinding wheel, and the plurality of gears are located in the protective cover, and the collection box is fixedly mounted on the fixed plate.

[0010] Furthermore, the number of the grinding wheels is consistent with the number of the longitudinal filter holes of the filter plate, and the grinding wheels can pass through the filter holes of the filter plate.

[0011] Furthermore, a telescopic plate is fixedly mounted on the sliding rod.

[0012] The working principle and beneficial effects of the utility model are:

[0013] 1. In the utility model, the filter plate after filtering the mud can be cleaned and washed by the cleaning component, so that the mud attached to the filter plate can be washed away to avoid air drying after a long time, thereby clogging the filter holes;

[0014] 2. In the utility model, the filter holes of the filter plate can be polished by the polishing assembly, and the air-dried mud remaining in the filter holes can be polished away, thereby preventing the air-dried mud from adhering to the filter holes;

[0015] In summary, the mortar pump can clean the filter plate and grind the air-dried mud in the filter holes of the filter plate through the mutual cooperation between the support frame, mortar tank, feed plate, sliding rod, filter plate, collection box, cleaning assembly, unloading assembly and grinding assembly, thereby avoiding clogging of the filter holes. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic structural diagram of the overall cross-section of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the cleaning component of the utility model;

[0020] Figure 4 This is a structural schematic diagram of the blanking assembly of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the grinding assembly of the utility model;

[0022] Figure 6 It is a structural schematic diagram of the stirring mechanism of the utility model.

[0023] In the figure: 1. Support frame; 2. Mortar tank; 3. Feed plate; 4. Sliding rod; 5. Filter plate; 6. Collecting box; 101. Water storage tank; 102. Suction pipe; 103. Suction pump; 104. Output pipe; 105. Water spray bucket; 201. Feeding plate; 202. Scraper; 301. Baffle; 302. Fixed plate; 303. Grinding wheel; 304. Gear; 305. Protective cover; 306. Collecting box; 307. Fixed frame; 308. Motor 2; 401. Stirring shaft; 402. Stirring blade; 403. Motor 1; 404, telescopic plate. DETAILED DESCRIPTION

[0024] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figure 1 to Figure 6As shown, this embodiment proposes a mortar pump for autoclaved aerated concrete block production, including a stirring mechanism, the stirring mechanism including a stirring shaft 401, a stirring blade 402 and a motor 403, the stirring shaft 401 is rotatably installed in the mortar tank 2, the stirring blade 402 is fixedly installed on the stirring shaft 401, the motor 403 is installed in the mortar tank 2, and the output end of the motor 403 is fixedly connected to the stirring shaft 401, and also includes a support frame 1, a mortar tank 2, a feed plate 3, a sliding rod 4, a filter plate 5, a collecting box 6, a cleaning component, a feeding component and a grinding component Parts, the mortar tank 2 is fixedly installed on the support frame 1, a feed port is opened at the bottom of the mortar tank 2, and a through hole is opened on the side of the mortar tank 2, a feed plate 3 is hingedly installed at the feed port, two sliding rods 4 are set, and the sliding rods 4 are slidably installed on the side of the mortar tank 2, a filter plate 5 is fixedly installed between the two sliding rods 4, and the filter plate 5 is arranged inside the mortar tank 2, a collecting box 6 is fixedly installed at the bottom end of the mortar tank 2, a cleaning component is arranged at the top end of the mortar tank 2, a feeding component is arranged inside the mortar tank 2, and a grinding component is arranged on the mortar tank 2.

[0026] In this embodiment, the cleaning component includes a water tank 101, a water suction pipe 102, a water suction pump 103, an output pipe 104 and a water spray bucket 105. The water tank 101 is slidably installed on the top of the mortar tank 2, the water suction pipe 102 is connected to the water tank 101, the water suction pump 103 is installed on the water tank 101, and the water suction pipe 102 is connected to the water suction pump 103, the output pipe 104 is connected to the water suction pump 103, and the water spray bucket 105 is connected to the output pipe 104. The residual mud on the filter plate 5 is flushed clean by the cleaning component.

[0027] In this embodiment, the unloading assembly includes a unloading plate 201 and a scraper 202. The unloading plate 201 is slidably installed on the mortar tank 2, and the scraper 202 is fixedly installed on the inner wall of the mortar tank 2, and the scraper 202 is in contact with the unloading plate 201. The stirred mud can flow to the bottom through the unloading assembly.

[0028] In this embodiment, the grinding assembly includes a baffle 301, a fixed plate 302, a grinding wheel 303, a gear 304, a protective cover 305, a collection box 306, a fixed frame 307 and a second motor 308. The fixed frame 307 is fixedly mounted on the bottom end of the fixed plate 302, the second motor 308 is mounted on the fixed frame 307, and the output end of the second motor 308 is fixedly connected to one of the grinding wheels 303. The baffle 301 is slidably mounted on the inner wall of the mortar tank 2, and the fixed plate 302 is fixedly mounted on the side of the baffle 301. The number of wheels 303 is plural, and the grinding wheels 303 are rotatably mounted on the fixed plate 302. The number of gears 304 is plural, and the gears 304 are fixedly mounted on the grinding wheels 303, and the gears 304 are meshed with each other. The protective cover 305 is fixedly mounted on the fixed plate 302, and the protective cover 305 passes through the grinding wheels 303, and the gears 304 are located inside the protective cover 305. The collecting box 306 is fixedly mounted on the fixed plate 302, and the air-dried mud in the filter holes of the filter plate 5 can be ground down through the grinding assembly.

[0029] In this embodiment, the number of grinding wheels 303 is consistent with the number of longitudinal filter holes of the filter plate 5, and the grinding wheels 303 can penetrate the filter holes of the filter plate 5, so that the grinding wheels 303 can enter the filter holes to grind them.

[0030] In this embodiment, a telescopic plate 404 is fixedly mounted on the sliding block. When the sliding rod 4 moves, the through hole can be blocked by the telescopic plate 404 to prevent the mud from flowing out of the mortar tank 2.

[0031] In summary, when the mortar pump is in production, first open the feed plate 3, put the water source and silt into the mortar tank 2 through the feed port, close the feed plate 3, start the motor 403, make the stirring shaft 401 drive the stirring blade 402 to rotate, so that the water and silt are fully stirred. After stirring, pull the discharge plate 201 to the outside of the mortar tank 2, and the scraper 202 scrapes the mud off the discharge plate 201 and drops it onto the filter plate 5. The filter plate 5 can retain larger stones or particles on the filter plate 5, and the mud flows into the collection box 6 through the filter holes. After collection, the water suction pump 103 can be started, and the water storage tank 101 can be moved left and right. The water source passes through the suction pipe 102, the output pipe 104 and the water spray pipe 104. The bucket 105 is used to flush the filter plate 5, and the residual mud on the filter plate 5 can be flushed away. After cleaning, the fixed plate 302 is pushed into the mortar tank 2. The baffle 301 is consistent with the size of the through hole, and the height of the grinding wheel 303 is slightly higher than the filter plate 5. The filter plate 5 is lifted by the sliding rod 4, and the grinding wheel 303 is moved to the bottom of the filter hole. After putting down the filter plate 5, the motor 308 is started, and the grinding wheel 303 is rotated under the meshing action of the gear 304, so that the mud attached to the filter hole or the air-dried mud is polished and cleaned, and the cleaned impurities can fall into the collection box 306, and then the fixed plate 302 is pushed forward to polish the filter holes in turn.

[0032] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A mortar pump for the production of autoclaved aerated concrete blocks, comprising a stirring mechanism, characterized in that: Also includes: Support frame (1); A mortar tank (2), the mortar tank (2) being fixedly mounted on the support frame (1), a feed inlet being provided at the bottom of the mortar tank (2), and a through hole being provided at the side of the mortar tank (2); A feed plate (3), the feed plate (3) being hingedly mounted at the feed port; Sliding rods (4), wherein two sliding rods (4) are provided, and the sliding rods (4) are slidably mounted on the side of the mortar tank (2); A filter plate (5), the filter plate (5) being fixedly mounted between the two sliding rods (4), and the filter plate (5) being arranged inside the mortar tank (2); A collecting box (6), the collecting box (6) being fixedly mounted on the bottom end of the mortar tank (2); A cleaning component, the cleaning component being arranged at the top of the mortar tank (2); A material discharge assembly, the material discharge assembly being arranged inside the mortar tank (2); A grinding component, wherein the grinding component is arranged on the mortar tank (2).

2. A mortar pump for producing autoclaved aerated concrete blocks according to claim 1, characterized in that: The cleaning component comprises: A water storage tank (101), the water storage tank (101) being slidably mounted on the top of the mortar tank (2); A water suction pipe (102), the water suction pipe (102) being connected to the water storage tank (101); A water suction pump (103), the water suction pump (103) being mounted on the water storage tank (101), and the water suction pipe (102) being connected to the water suction pump (103); An output pipe (104), the output pipe (104) being connected to the water suction pump (103); A water spray bucket (105), the water spray bucket (105) being connected to the output pipe (104).

3. A mortar pump for producing autoclaved aerated concrete blocks according to claim 2, characterized in that: The blanking assembly comprises: A blanking plate (201), the blanking plate (201) being slidably mounted on the mortar tank (2); A scraper (202), wherein the scraper (202) is fixedly mounted on the inner wall of the mortar tank (2), and the scraper (202) is in contact with the blanking plate (201).

4. A mortar pump for producing autoclaved aerated concrete blocks according to claim 3, characterized in that: The grinding assembly comprises: A baffle (301), the baffle (301) being slidably mounted on the inner wall of the mortar tank (2); A fixing plate (302), the fixing plate (302) being fixedly mounted on a side surface of the baffle plate (301); A grinding wheel (303), wherein the grinding wheel (303) is provided in a plurality and the grinding wheel (303) is rotatably mounted on the fixing plate (302); Gears (304), wherein the gears (304) are arranged in a plurality, the gears (304) are fixedly mounted on the grinding wheel (303), and the plurality of gears (304) are meshed with each other; A protective cover (305), the protective cover (305) being fixedly mounted on the fixing plate (302), the protective cover (305) penetrating the grinding wheel (303), and a plurality of the gears (304) being located inside the protective cover (305); A collection box (306), the collection box (306) being fixedly mounted on the fixing plate (302); A fixing frame (307), the fixing frame (307) being fixedly mounted on the bottom end of the fixing plate (302); Motor 2 (308), the motor 2 (308) is mounted on the fixing frame (307), and the output end of the motor 2 (308) is fixedly connected to one of the grinding wheels (303).

5. A mortar pump for producing autoclaved aerated concrete blocks according to claim 4, characterized in that: The number of the grinding wheels (303) is consistent with the number of longitudinal filter holes of the filter plate (5), and the grinding wheels (303) can pass through the filter holes of the filter plate (5).

6. A mortar pump for producing autoclaved aerated concrete blocks according to claim 5, characterized in that: A telescopic plate (404) is fixedly mounted on the sliding rod (4).

Citation Information

Patent Citations

  • Anti-blocking vertical mortar pump

    CN219733761U