Grouting machine for road and bridge construction
By designing a grouting machine for road bridge construction, and using multiple crushing and stirring methods, the problems of poor crushing effect of large pieces of cement and blocking of screen plates in the prior art are solved, and efficient crushing and stirring effects are achieved.
Patent Information
- Application Number
- CN202421289825.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During the use of existing grouting machinery, large pieces of materials such as cement have poor crushing effect, and incomplete crushing materials are likely to accumulate on the screen plate, resulting in clogging of the screen plate, making it difficult to clean and inconvenient to use.
A grouting machine for bridge construction is designed, and multiple crushing and stirring is used to drive the double row sprockets and chains through the second motor, and the crushing rollers are driven to crush the material multiple times, and the screen plate is driven by the second motor to vibrate and stir to ensure that the material is completely crushed and screened.
It realizes multiple thorough crushing of large pieces of materials such as cement, improves the crushing effect, and at the same time, the solidification of materials is avoided through stirring, making it easier to use and maintain.
Smart Images

Figure CN222644965U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grouting machinery, in particular to a grouting machinery for road and bridge construction. Background Art
[0002] As we all know, grouting machine is a kind of equipment widely used in bridge and tunnel construction. Grouting usually refers to the use of pure cement slurry with external additives. Before grouting, the hole to be grouted is first flushed with pressurized water, and then the pure cement slurry is pressed into one end of the hole. The other end is discharged with thick slurry and then sealed. The pressure is increased to 0.5-0.7 MPa and continued for 3-5 minutes. The slurry can protect the steel strand from rusting and extend the service life of the structure, so the grouting should be full and dense; secondly, as a medium, it transfers part of the stress to the beam body after the steel strand is relaxed.
[0003] A grouting machine for tunnel and bridge construction with a search announcement number of CN 219235700 U includes a main body, a crushing and filtering mechanism and a stirring mechanism. The crushing and filtering mechanism is located at the upper end of the inner end of the main body, and the stirring mechanism is located at the lower end of the inner end of the main body. The main body includes a bottom plate, a universal wheel, a foot brake, a box body and a push handle. The universal wheel is fixedly installed at the lower end of the bottom plate, and the foot brake is movably installed at the right end of the universal wheel. The box body is fixedly installed at the upper end of the bottom plate, and the push handle is fixedly installed in the middle of the rear end of the box body. The grouting machine for tunnel and bridge construction is easy to crush larger cement materials by installing a crushing and filtering mechanism, avoiding the problem of blockage, reducing maintenance work, reducing the workload of staff, reducing labor intensity, improving work efficiency, improving construction quality, and improving practicality.
[0004] However, there are still some shortcomings in the use of the above-mentioned machinery. Large materials such as cement are only crushed once, and the crushing effect is poor, which affects the use of the grouting machinery. At the same time, some incompletely crushed materials will accumulate on the screen plate, causing the screen plate to be blocked, which is difficult to clean and inconvenient to use. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a grouting machine for road and bridge construction, which solves the problem that bulk materials such as cement are only crushed once, resulting in poor crushing effect, which affects the use of the grouting machine, and some incompletely crushed materials will accumulate on the screen plate, causing the screen plate to be blocked, difficult to clean, and inconvenient to use.
[0006] The utility model provides the following technical scheme: a grouting machine for road and bridge construction comprises a bottom plate, the upper surface of the bottom plate is fixedly connected to four support columns, the tops of the four support columns are fixedly connected to a box body, the top of the box body is provided with a feed inlet, the side of the box body is connected with a discharge pipe, a row of crushing rollers are rotatably connected between the two inner side walls of the box body, one side wall of the box body is provided with a slide groove, the inside of the slide groove is slidably connected with a slider, the slider and the other side wall of the box body are movably connected with a screen plate, the lower surface of the slider and the inner bottom wall of the slide groove are fixedly connected with a spring, one side of the box body is fixedly connected with a feeding pipe, the inner top wall of the feeding pipe is rotatably connected with a auger, the top of the feeding pipe and the box body are connected with a feeding pipe, the side of the box body is connected with a discharging pipe, and the discharging pipe is connected to the bottom of the feeding pipe. The top end of the driving member is connected with the driving member by the spring, and the bottom end of the driving member is connected with the second sprocket wheel, the bottom end of the driving member is connected with the second sprocket wheel, and the second sprocket wheel is meshed with each other, and one end of the driving member is connected with the second sprocket wheel, and the other end of the driving member is connected with the second sprocket wheel.
[0007] Preferred technical solution 1: A first motor is fixedly connected to the top of the feeding pipe, and an output end of the first motor extends into the interior of the feeding pipe and is fixedly connected to the top of the auger.
[0008] This solution can crush incompletely crushed materials again through the rotation of the first motor, and the crushing effect is better.
[0009] Preferred technical solution 2: one end of each of the crushing rollers extends to the outside of the box and is fixedly connected to a gear, and the multiple gears are meshed with each other.
[0010] This solution can facilitate the simultaneous rotation of multiple crushing rollers, thereby pulverizing large bulk materials such as cement.
[0011] Preferred technical solution three: a motor plate is fixedly connected to the side of the box body, a second motor is fixedly connected to the surface of the motor plate, and an output end of the second motor is fixedly connected to the double-row sprocket.
[0012] This solution can conveniently drive the screen plate to vibrate through the rotation of the second motor to screen the material, and at the same time drive the stirring rod to stir the material.
[0013] Preferred technical solution four: a push armrest is fixedly connected to the upper surface of the base plate, and movable wheels are arranged at the four corners of the lower surface of the base plate.
[0014] This solution can facilitate users to push the machine to move and use it easily.
[0015] Preferred technical solution five: A controller is fixedly mounted on the surface of the box, and the first motor and the second motor are electrically connected to the controller.
[0016] This solution can facilitate the control of various components and facilitate operation.
[0017] Compared with the prior art, the utility model provides a grouting machine for road and bridge construction, which has the following beneficial effects: when in use, cement and other materials are put into the interior of the box through the feed port, and then the rotation of the second motor drives the double-row sprocket to rotate, and the chain drives the crushing roller to rotate to crush large pieces of cement and other materials. The crushed materials fall on the screen plate, and the second motor drives the rotating rod and the eccentric wheel to continuously hit the screen plate, so that the screen plate continuously vibrates up and down, so that smaller materials fall to the bottom of the box, and the incompletely crushed materials are transported through the discharge pipe. To the inside of the feeding pipe, and then the auger is driven by the first motor to rotate, and the material is transported to the top of the crushing roller for crushing again. Through multiple crushing, the crushing effect is better, and at the same time, the rotation of the second motor and the double-row sprocket and the chain drive the rotating rod and the first bevel gear to rotate, thereby driving the second bevel gear and the stirring rod to stir the material inside the box to avoid solidification. When the machine is in use, it can crush large pieces of materials such as cement for multiple times, so that the crushing effect is better, and the material can be stirred to avoid solidification, which is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a cross-sectional view of the box structure of the utility model;
[0020] Figure 3 For the utility model Figure 2 A is an enlarged view of the structure;
[0021] Figure 4 For the utility model Figure 2 A magnified view of the structure of B.
[0022] In the figure: 1. bottom plate; 2. support column; 3. box body; 4. crushing roller; 5. slide groove; 6. slider; 7. screen plate; 8. spring; 9. feed pipe; 10. auger; 11. discharge pipe; 12. rotating rod; 13. eccentric wheel; 14. double-row sprocket; 15. stirring rod; 16. fixed plate; 17. rotating rod; 18. first bevel gear; 19. second bevel gear; 20. driven sprocket; 21. chain; 22. controller; 23. first motor; 24. gear; 25. motor plate; 26. second motor. DETAILED DESCRIPTION
[0023] See also Figure 1-4 ,
[0024] Embodiment 1: A grouting machine for road and bridge construction comprises a base plate 1, the upper surface of the base plate 1 is fixedly connected to four supporting columns 2, the tops of the four supporting columns 2 are fixedly connected to a box body 3, a feeding port is provided at the top of the box body 3, a discharge pipe is connected to the side of the box body 3, a row of crushing rollers 4 are rotatably connected between the inner side walls of the box body 3, a slide groove 5 is provided on one side wall of the box body 3, a slider 6 is slidably connected inside the slide groove 5, a screen plate 7 is movably connected between the slider 6 and the other inner side wall of the box body 3, a spring 8 is fixedly connected between the lower surface of the slider 6 and the inner bottom wall of the slide groove 5, a feeding pipe 9 is fixedly connected to one side of the box body 3, an auger 10 is rotatably connected to the inner top wall of the feeding pipe 9, a feeding pipe is connected between the top of the feeding pipe 9 and the box body 3, a discharge pipe is connected to the side of the box body 3, the discharge pipe 11 is connected to the bottom of the feeding pipe 9, and one side wall of the box body 3 is rotatable A rotating rod 12 is connected, and an eccentric wheel 13 is fixedly sleeved on the surface of the rotating rod 12. One end of the rotating rod 12 extends to the outside of the box body 3 and is fixedly sleeved with a double-row sprocket 14. The inner bottom wall of the box body 3 is rotatably connected with a stirring rod 15. Two fixed plates 16 are fixedly connected to the lower surface of the box body 3. A rotating rod 17 is rotatably connected between the two fixed plates 16. One end of the rotating rod 17 extends to the outside of the connected fixed plate 16 and is fixedly connected with a first bevel gear 18. The bottom end of the stirring rod 15 extends to the lower part of the box body 3 and is fixedly connected with a second bevel gear 19. The first bevel gear 18 and the second bevel gear 19 are meshed with each other. One end of one of the crushing rollers 4 and the other end of the rotating rod 17 extend to the outside of the box body 3 and the outside of the connected fixed plate 16 respectively and are fixedly sleeved with a driven sprocket 20 respectively. Chains 21 are respectively connected between the double-row sprocket 14 and the two driven sprockets 20.
[0025] Embodiment 2: The difference between this embodiment and embodiment 1 is that, a first motor 23 is fixedly connected to the top of the feed pipe 9, and the output end of the first motor 23 extends to the inside of the feed pipe 9 and is fixedly connected to the top of the auger 10. The incompletely crushed material can be crushed again by the rotation of the first motor 23, and the crushing effect is better.
[0026] Embodiment 3: The difference between this embodiment and embodiment 1 is that one end of each crushing roller 4 extends to the outside of the box body 3 and is fixedly connected with a gear 24. The multiple gears 24 are meshed with each other to facilitate the simultaneous rotation of the multiple crushing rollers 4 and the crushing of large materials such as cement.
[0027] Embodiment 4: The difference between this embodiment and embodiment 1 is that, a motor plate 25 is fixedly connected to the side of the box body 3, a second motor 26 is fixedly connected to the surface of the motor plate 25, and the output end of the second motor 26 is fixedly connected to the double-row sprocket 14, so that the screen plate 7 can be driven to vibrate through the rotation of the second motor 26 to screen the material, and at the same time, the stirring rod 15 can be driven to stir the material.
[0028] Embodiment 5: The difference between this embodiment and embodiment 1 is that a push armrest is fixedly connected to the upper surface of the base plate 1, and movable wheels are provided at the four corners of the lower surface of the base plate 1 to facilitate the user to push the machine to move and use it.
[0029] Embodiment 6: The difference between this embodiment and embodiment 1 is that a controller 22 is fixedly mounted on the surface of the box body 3, and the first motor 23 and the second motor 26 are electrically connected to the controller 22, so as to facilitate the control of each component and facilitate operation.
[0030] In summary, when the grouting machine for road and bridge construction is used, cement and other materials are put into the interior of the box body 3 through the feed port, and then the double-row sprocket 14 is driven to rotate by the rotation of the second motor 26, and the crushing roller 4 is driven to rotate by the chain 21 to crush large pieces of cement and other materials. The crushed materials fall on the screen plate 8, and the second motor 26 drives the rotating rod 12 and the eccentric wheel 13 to continuously hit the screen plate 8, so that the screen plate 8 continuously vibrates up and down, so that smaller materials fall to the bottom of the box body 3, and the incompletely crushed materials are transported to the inside of the feeding pipe 11 through the discharge pipe 11, and then Then, the auger 10 is driven to rotate by the first motor 23, and the material is transported to the top of the crushing roller 4 for crushing again. Through multiple crushing, the crushing effect is better. At the same time, the second motor 26 rotates and the double-row sprocket 14 and the chain 21 drive the rotating rod 17 and the first bevel gear 18 to rotate, thereby driving the second bevel gear 19 and the stirring rod 15 to stir the material inside the box 3 to avoid solidification. When the machine is in use, large pieces of materials such as cement can be crushed thoroughly for multiple times to achieve a better crushing effect. At the same time, the material can be stirred to avoid solidification, which is easy to use.
Claims
1. A grouting machine for road and bridge construction, comprising a bottom plate (1), characterized in that: Four support columns (2) are fixedly connected to the upper surface of the bottom plate (1), and the top ends of the four support columns (2) are fixedly connected to a box body (3). A feed port is provided at the top of the box body (3), and a discharge pipe is connected to the side of the box body (3). A row of crushing rollers (4) are rotatably connected between the two side walls inside the box body (3), and a slide groove (5) is provided on one side wall inside the box body (3). A slider (6) is slidably connected inside the slide groove (5), and a screen plate is movably connected between the slider (6) and the other side wall inside the box body (3). (7), a spring (8) is fixedly connected between the lower surface of the slider (6) and the inner bottom wall of the slide groove (5), a feed pipe (9) is fixedly connected to one side of the box body (3), an auger (10) is rotatably connected to the inner top wall of the feed pipe (9), a feed pipe is connected between the top of the feed pipe (9) and the box body (3), a discharge pipe (11) is connected to the side of the box body (3), the discharge pipe (11) is connected to the bottom of the feed pipe (9), and a rotating rod (12) is rotatably connected to one side wall of the inner side of the box body (3). ), an eccentric wheel (13) is fixedly sleeved on the surface of the rotating rod (12), one end of the rotating rod (12) extends to the outside of the box body (3) and is fixedly sleeved with a double-row sprocket (14), an inner bottom wall of the box body (3) is rotatably connected to a stirring rod (15), two fixed plates (16) are fixedly connected to the lower surface of the box body (3), a rotating rod (17) is rotatably connected between the two fixed plates (16), one end of the rotating rod (17) extends to the outside of the connected fixed plates (16) and is fixedly connected to a first bevel gear (18) The bottom end of the stirring rod (15) extends to the lower part of the housing (3) and is fixedly connected to a second bevel gear (19); the first bevel gear (18) and the second bevel gear (19) are meshed with each other; one end of one of the crushing rollers (4) and the other end of the rotating rod (17) respectively extend to the outside of the housing (3) and the outside of the connected fixed plate (16) and are respectively fixedly sleeved with a driven sprocket (20); and a chain (21) is respectively connected between the double-row sprocket (14) and the two driven sprockets (20).
2. A grouting machine for road and bridge construction according to claim 1, characterized in that: A first motor (23) is fixedly connected to the top end of the feed pipe (9), and an output end of the first motor (23) extends into the interior of the feed pipe (9) and is fixedly connected to the top end of the auger (10).
3. The grouting machine for road and bridge construction according to claim 1 is characterized in that: One end of each of the crushing rollers (4) extends to the outside of the box body (3) and is fixedly connected to a gear (24), and a plurality of the gears (24) are meshed with each other.
4. A grouting machine for road and bridge construction according to claim 2, characterized in that: A motor plate (25) is fixedly connected to the side of the box body (3), a second motor (26) is fixedly connected to the surface of the motor plate (25), and an output end of the second motor (26) is fixedly connected to the double-row sprocket (14).
5. The grouting machine for road and bridge construction according to claim 1, characterized in that: A push armrest is fixedly connected to the upper surface of the base plate (1), and movable wheels are arranged at the four corners of the lower surface of the base plate (1).
6. The grouting machine for road and bridge construction according to claim 4, characterized in that: A controller (22) is fixedly mounted on the surface of the box (3), and the first motor (23) and the second motor (26) are both electrically connected to the controller (22).
Citation Information
Patent Citations
Grouting machine for tunnel and bridge construction
CN219235700U