Carpet processing equipment
By designing automated equipment for carpet processing, including feeding, molding and feeding devices, the problem of low automation in carpet processing is solved, the degree of automation and equipment utilization of equipment is improved, the labor intensity and operation difficulty of workers are reduced, and the process rhythm is shortened.
Patent Information
- Application Number
- CN202421427520.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The degree of automation during carpet processing is low, the labor intensity and operation difficulty of workers are high, the equipment utilization rate is low, and the process rhythm is slow.
A carpet processing equipment is designed, including a feeding device, a molding device and a feeding device. The feeding device automatically sends the carpet to the molding device through the feeding track and the feeding clip. The molding device performs molding processing, and the feeding device automatically receives the molded carpet.
It improves the degree of automation of carpet processing equipment, reduces the labor intensity and operation difficulty of workers, improves the utilization rate of equipment, and shortens the process rhythm.
Smart Images
Figure CN222645322U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automation technology, in particular to a carpet processing device. Background Art
[0002] In the related art, during the processing of carpets, the carpets are manually sent to the molding device, and after the mold is closed and the pressure is maintained, the carpets are manually opened and taken out. These processes all require manual work, with a low degree of automation, high labor intensity and difficulty of operation for workers, low equipment utilization, and a slow process rhythm. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the utility model is to provide a carpet processing device to improve the degree of automation in the carpet production process.
[0004] The carpet processing equipment according to the utility model comprises: a feeding device, the feeding device comprises: a feeding track and a feeding clamp, the feeding clamp is slidably arranged on the feeding track and is used to clamp the carpet; a molding device, the molding device is used to receive and mold the carpet conveyed by the feeding device; and a receiving device, the receiving device is used to receive the carpet after being molded by the molding device.
[0005] According to the carpet processing equipment of the utility model, the carpet can be automatically fed to the molding device by the feeding device, and the carpet molded by the molding device can be automatically received by the receiving device, thereby improving the automation degree of the carpet processing equipment, reducing the labor intensity and operation difficulty of the workers, improving the equipment utilization rate, and further shortening the process cycle.
[0006] According to some embodiments of the present utility model, there are multiple feeding clamps, and the multiple feeding clamps are arranged in sequence along the extension direction of the feeding track.
[0007] According to some embodiments of the utility model, the number of the feeding tracks is two, and the two feeding tracks are spaced apart along a direction perpendicular to the extension direction of the feeding tracks.
[0008] According to some embodiments of the utility model, it further includes: a heating device, a part of the structure of the feeding device is located in the heating device, and the feeding device is used to transport the carpet heated by the heating device to the molding device.
[0009] According to some embodiments of the present utility model, the molding device includes a first mold base and a second mold base, the first mold base can move closer to or away from the second mold base, and along the movement direction of the first mold base, the feeding clamp is higher than the second mold base.
[0010] According to some embodiments of the utility model, it further includes: a grabbing piece, which is multiple in number and all are arranged on the first mold base, and the grabbing piece is used to grab the carpet molded by the molding device so that the carpet moves synchronously with the first mold base.
[0011] According to some embodiments of the utility model, the material receiving device includes: a base and a material receiving platform, the material receiving platform is movably arranged on the base, and at least a portion of the material receiving platform can extend between the first mold base and the second mold base to receive the carpet grabbed by the grabbing member.
[0012] According to some embodiments of the utility model, the material receiving device further comprises: a connecting frame, the connecting frame is movably disposed on the base, and the material receiving platform is movably disposed on the connecting frame.
[0013] According to some embodiments of the present invention, the material receiving platform includes a first sub-platform and a second sub-platform, and the second sub-platform can rotate relative to the first sub-platform to allow the carpet to slide off the material receiving platform.
[0014] According to some embodiments of the present invention, the base has a plurality of rollers.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0017] Figure 1 is a schematic diagram of a processing device according to an embodiment of the utility model;
[0018] Figure 2 It is a schematic diagram of a material receiving platform according to an embodiment of the utility model.
[0019] Reference numerals:
[0020] Feeding device 1; feeding track 11; feeding clamp 12; support plate 13;
[0021] Molding device 2; second mold base 22;
[0022] Material receiving device 3; base 31; connecting frame 32; material receiving platform 33;
[0023] Heating device 4;
[0024] Processing equipment 10. DETAILED DESCRIPTION
[0025] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0026] Reference below Figure 1 and Figure 2 A carpet processing device 10 according to an embodiment of the present invention is described.
[0027] like Figure 1 and Figure 2 As shown, the carpet processing equipment 10 according to the embodiment of the utility model comprises: a feeding device 1, a molding device 2, and a receiving device 3.
[0028] The feeding device 1 comprises: a feeding track 11 and a feeding clamp 12, wherein the feeding clamp 12 is slidably arranged on the feeding track 11 and is used to clamp the carpet; the molding device 2 is used to receive and mold the carpet transported by the feeding device 1; and the receiving device 3 is used to receive the carpet molded by the molding device 2.
[0029] The feeding device 1 can be controlled by a PLC (Programmable Logic Controller), and the feeding device 1 can feed the carpet along a first direction (i.e. Figure 1 The carpet is transported to the molding device 2 in the X direction as shown. Specifically, the feeding clamp 12 of the feeding device 1 is used to clamp the carpet, and the feeding clamp 12 is slidably arranged on the feeding track 11, and the feeding clamp 12 can slide toward the molding device 2 to feed the carpet to the molding device 2.
[0030] As some embodiments of the present application, the feeding clamp 12 can be driven by a cylinder.
[0031] As some embodiments of the present application, the feeding device 1 may further include a support plate 13, the feeding clamp 12 may be fixed to the support plate 13, the support plate 13 may slide along the first direction (i.e., the X direction shown in the figure) on the feeding track 11, and as some embodiments of the present application, a pulley may be provided below the support plate 13, the pulley may be installed in the feeding track 11, and the pulley may slide on the feeding track 11, so that the friction between the support plate 13 and the feeding track 11 may be reduced, and the service life of the feeding device 1 may be increased. In addition, by providing the support plate 13, the feeding clamp 12 may be raised, so that the carpet clamped by the feeding clamp 12 may be raised, the probability of the carpet being entangled with the feeding track 11 may be reduced, and the raised carpet may facilitate the placement of the carpet on the molding device 2.
[0032] The feeding clamp 12 can slide toward the molding device 2 to feed the carpet to the molding device 2. The molding device 2 can receive the carpet delivered by the feeding clamp 12 and mold the carpet delivered by the feeding clamp 12. As some embodiments of the present application, the molding device 2 may include a first mold base and a second mold base 22. The feeding clamp 12 can slide toward the molding device 2 to feed the carpet to the second mold base 22. The second mold base 22 can receive the carpet delivered by the feeding clamp 12. The first mold base can move toward the second mold base 22 to mold the carpet placed on the second mold base 22. The receiving device 3 is used to receive the carpet molded by the molding device 2. As some embodiments of the present application, part of the structure of the receiving device 3 can extend between the first mold base and the second mold base 22 to receive the carpet molded by the molding device 2, or part of the structure of the receiving device 3 can extend under the second mold base 22 to receive the carpet molded by the molding device 2. The receiving device 3 can transport the carpet to a subsequent process mechanism.
[0033] As some embodiments of the present application, the feeding device 1, the molding device 2, and the material receiving device 3 can all be controlled by a PLC (programmable logic controller).
[0034] As some embodiments of the present application, the feeding clamp 12 clamps the edge of the carpet.
[0035] In the above embodiment, through the processing equipment 10 of the present application, the carpet can be automatically delivered to the molding device 2 through the feeding device 1, and the carpet molded by the molding device 2 can be automatically received by the receiving device 1, thereby improving the automation degree of the carpet processing equipment 10, reducing the labor intensity and operation difficulty of workers, improving equipment utilization, and thus shortening the process cycle.
[0036] Specifically, the process cycle of a traditional process is generally 90 seconds, and the carpet processing equipment 10 of the present application can increase the process cycle to 80 seconds.
[0037] According to some embodiments of the present invention, Figure 1 As shown, there are multiple feeding clamps 12 , and the multiple feeding clamps 12 are arranged in sequence along the extension direction of the feeding track 11 .
[0038] As some embodiments of the present application, the number of the feeding clamps 12 may be, but is not limited to, three, five, eight, etc. Figure 1 The plurality of feeding clamps 12 are arranged in sequence and at intervals, and the plurality of feeding clamps 12 can clamp the carpet at the same time, so that the carpet is fixed and stable and not easy to fall when the feeding clamps 12 move, thereby increasing the feeding stability of the feeding device 1.
[0039] It is understandable that the number and spacing of the feeding clamps 12 can be flexibly adjusted according to production requirements so that the multiple feeding clamps 12 can adapt to carpets of different sizes and shapes. Arranging the multiple feeding clamps 12 in sequence can also make full use of the space of the production line, reduce the floor space, and facilitate installation, debugging and maintenance.
[0040] According to some embodiments of the present invention, Figure 1 As shown, there are two feeding tracks 11 , and the two feeding tracks 11 are arranged at intervals along a direction perpendicular to the extending direction of the feeding tracks 11 .
[0041] Among them, along the direction perpendicular to the extension direction of the feeding track 11 (i.e. Figure 1 The two feeding tracks 11 are arranged at intervals, and the interval between the two feeding tracks 11 can be set according to actual conditions. The two feeding tracks 11 can have a support plate 13 that slides with the feeding tracks 11, and each support plate 13 is fixed with a plurality of feeding clamps 12. When the feeding device 1 is working, the plurality of feeding clamps 12 clamp the carpet, and the carpet moves along the extension direction of the feeding track 11 (i.e., Figure 1 The mold is transported to the molding device 2 (in the X direction shown).
[0042] By setting the number of the feeding tracks 11 to two, and making the two feeding tracks 11 extend in a direction perpendicular to the extending direction of the feeding tracks 11 (i.e. Figure 1 The two pieces are arranged at intervals in the Y direction as shown, and the carpet can be clamped on both sides of the carpet, which can further increase the feeding stability of the feeding device 1.
[0043] According to some embodiments of the present invention, Figure 1 As shown, the carpet processing equipment 10 further includes: a heating device 4 , a part of the structure of the feeding device 1 is located inside the heating device 4 , and the feeding device 1 is used to transport the carpet heated by the heating device 4 to the molding device 2 .
[0044] Among them, the heating device 4 can be used to heat the carpet, and part of the structure of the feeding device 1 is located in the heating device 4. That is to say, in the process of the heating device 4 heating the carpet, the feeding clamp 12 of the feeding device 1 has clamped the carpet. This arrangement can directly transport the carpet to the molding device 2 through the feeding device 1 after the heating device 4 finishes heating the carpet, which is beneficial to further improve the degree of automation of the processing equipment 10, further reduce the labor intensity and operation difficulty of the workers, and further shorten the process cycle.
[0045] As some embodiments of the present application, the heating device 4 is controlled by a PLC (Programmable Logic Controller).
[0046] According to some embodiments of the present invention, Figure 1 As shown, the molding device 2 includes a first mold base and a second mold base 22 . The first mold base can move closer to or away from the second mold base 22 . Along the movement direction of the first mold base (i.e., the height direction of the processing equipment 10 ), the feeding clamp 12 is located above the second mold base 22 .
[0047] The first die base is located above the second die base 22, and the first die base can move toward or away from the second die base 22, and the feeding clamp 12 is located above the second die base 22. Specifically, after the feeding clamp 12 clamps the carpet, it can slide along the feeding track 11 so that the clamped carpet is located directly above the second die base 22, and then the feeding clamp 12 releases the carpet so that the carpet falls to the upper surface of the second die base 22, and then, the feeding clamp 12 can be controlled to
[0048] The first mold base moves close to the second mold base 22 so that the first mold base and the second mold base 22 are pressed tightly. The first mold base and the second mold base 22 are pressed tightly to mold the carpet (i.e., mold closing). After the molding is completed, the first mold base moves away from the second mold base 22 (i.e., mold opening). Such an arrangement can reliably convey the carpet to the molding device 2 so that the molding device 2 can close the mold on the carpet, and the processing equipment 10 can have a high degree of automation.
[0049] According to some embodiments of the utility model, the carpet processing equipment 10 further includes: a plurality of gripping members, all of which are arranged on the first mold base, and the gripping members are used to grip the carpet molded by the molding device 2 so that the carpet moves synchronously with the first mold base.
[0050] Among them, the grabbing member is fixed to the first mold base. As some embodiments of the present application, the grabbing member can be fixed to the first mold base by screwing. As some embodiments of the present application, the grabbing member can be fixedly arranged on the peripheral wall of the first mold base. The grabbing member can be used to grab the carpet so that the carpet can be moved away from the second mold base 22 together with the first mold base.
[0051] As some embodiments of the present application, the number of the grabbing members is multiple, for example, the number of the grabbing members may be but is not limited to three, five, eight, etc.
[0052] As some embodiments of the present application, the gripper may be configured as a flip cylinder, and the flip cylinder has a material needle. During the molding process or before the first mold base moves in a direction away from the second mold base 22, the flip cylinder may be used to extend the material needle under the carpet, so that the carpet can move away from the second mold base 22 together with the first mold base. As some embodiments of the present application, the flip cylinder may be controlled to flip by a PLC (programmable logic controller), and the flip cylinder drives the material needle to extend under the carpet. When the first mold base moves away from the second mold base 22, the material needle drives the carpet to move upward synchronously with the first mold base.
[0053] As some embodiments of the present application, the gripping member can be constructed as a mechanical clamp, which can clamp the edge of the carpet during the molding process or before the first mold base moves away from the second mold base 22, so that the carpet can move away from the second mold base 22 together with the first mold base.
[0054] Such an arrangement allows the carpet to be lifted by the first die base of the molding device 2 after the molding is completed, thereby facilitating the material receiving device 3 to receive the material, and improving the reliability of the processing equipment 10.
[0055] According to some embodiments of the present invention, Figure 1 and Figure 2 As shown, the material receiving device 3 includes: a base 31 and a material receiving platform 33. The material receiving platform 33 is movably arranged on the base 31, and at least a part of the material receiving platform 33 can extend between the first mold base and the second mold base 22 to receive the carpet grabbed by the grabbing member.
[0056] As some embodiments of the present application, the base 31 can be moved so that the base 31 can be in a suitable material receiving position, and can be movably arranged on the base 31, that is, the material receiving platform 33 can move relative to the base 31, and at least part of the material receiving platform 33 can extend between the first mold base and the second mold base 22 to receive the carpet grabbed by the grabbing member.
[0057] Specifically, when the molding is completed, the grabbing member drives the carpet to move in the direction away from the second mold base 22. At this time, a material receiving space is formed between the first mold base and the second mold base 22, and at least a part of the material receiving platform 33 can be moved relative to the base 21 into the material receiving space. Specifically, at least a part of the material receiving platform 33 can be moved relative to the base 21 to directly below the first mold base. Then, the grabbing member can be controlled to release the carpet so that the carpet falls onto the material receiving platform 33. After receiving the carpet, the material receiving platform 33 can move and leave the material receiving space to complete the material receiving process.
[0058] Such an arrangement can reliably and quickly receive the carpet molded by the molding device 2 , and can improve the reliability of the processing equipment 10 .
[0059] According to some embodiments of the present invention, Figure 2 As shown, the material receiving device 3 further includes a connecting frame 32 , which is movably disposed on the base 31 , and a material receiving platform 33 is movably disposed on the connecting frame 32 .
[0060] Among them, the connecting frame 32 is connected between the base 31 and the material receiving platform 33, and the connecting frame 32 is movable relative to the base 31, and the material receiving platform 33 is movable relative to the connecting frame 32. The connecting frame 32 and the material receiving platform 33 are used together to increase the extension distance of the material receiving platform 33, so that the material receiving platform 33 can receive carpets at a farther distance from the base 31, and can be used for molding devices 2 with larger structural dimensions, so that the material receiving platform 33 has a larger scope of application, which is beneficial to improving the versatility of the material receiving platform 33.
[0061] According to some embodiments of the present invention, the material receiving platform 33 includes a first sub-platform and a second sub-platform, and the second sub-platform can rotate relative to the first sub-platform to allow the carpet to slide off the material receiving platform 33 .
[0062] As some embodiments of the present application, the surfaces of the first sub-platform and the second sub-platform away from the base 31 can be arranged in the same plane, and the second sub-platform and the first sub-platform can be connected by a pivot shaft. After the receiving platform 33 receives the carpet, the second sub-platform can rotate relative to the first sub-platform so that the carpet slides along the slope formed by the flipping of the second sub-platform into the subsequent process equipment (such as but not limited to the material cart). Such an arrangement can automatically transport the carpet received by the receiving device 3 to the subsequent process equipment, which is conducive to further improving the degree of automation of the processing equipment 10 and can further reduce the labor intensity and operation difficulty of the workers.
[0063] As some embodiments of the present application, the material receiving platform 33 can rotate relative to the connecting frame 32. After the material receiving platform 33 receives the carpet, the material receiving platform 33 rotates relative to the connecting frame 32 so that the carpet slides along the slope formed by the flipping of the material receiving platform 33 into the subsequent process equipment. Such a setting can automatically transport the carpet received by the material receiving device 3 to the subsequent process equipment.
[0064] According to some embodiments of the present invention, the base 31 has a plurality of rollers.
[0065] As some embodiments of the present application, the number of rollers can be but not limited to four, six, eight, etc. The rollers can be arranged at the bottom end of the base 31 and in contact with the ground. By setting the rollers, the base 31 can be moved, so that the material receiving device 3 can be moved to different positions according to actual production needs. One material receiving device 3 can be adapted to multiple molding devices 2, which is beneficial to increase the versatility of the material receiving device 3 and save costs.
[0066] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0067] In the description of the present invention, "first feature" or "second feature" may include one or more of the features.
[0068] In the description of the present invention, "plurality" means two or more.
[0069] In the description of the present invention, a first feature being “above” or “below” a second feature may include that the first and second features are directly in contact with each other, or may include that the first and second features are not in direct contact but are in contact with each other via another feature therebetween.
[0070] In the description of the present invention, a first feature “above”, “over” and “above” a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
[0071] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0072] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A carpet processing device (10), characterized in that: include: A feeding device (1), the feeding device (1) comprising: a feeding track (11) and a feeding clamp (12), the feeding clamp (12) being slidably arranged on the feeding track (11) and being used to clamp the carpet; A molding device (2), the molding device (2) being used to receive and mold the carpet delivered by the feeding device (1); A material receiving device (3), wherein the material receiving device (3) is used to receive the carpet after being molded by the molding device (2).
2. The carpet processing device (10) according to claim 1, characterized in that: The number of the feeding clamping members (12) is plural, and the plurality of feeding clamping members (12) are arranged in sequence along the extension direction of the feeding track (11).
3. The carpet processing device (10) according to claim 1, characterized in that: The number of the feeding tracks (11) is two, and the two feeding tracks (11) are arranged at intervals in a direction perpendicular to the extending direction of the feeding tracks (11).
4. The carpet processing device (10) according to claim 1, characterized in that: Also includes: A heating device (4), part of the structure of the feeding device (1) is located inside the heating device (4), and the feeding device (1) is used to transport the carpet heated by the heating device (4) to the molding device (2).
5. The carpet processing device (10) according to claim 1, characterized in that: The molding device (2) comprises a first mold base and a second mold base (22); the first mold base can move towards or away from the second mold base (22); along the movement direction of the first mold base, the feeding clamp (12) is higher than the second mold base (22).
6. The carpet processing device (10) according to claim 5, characterized in that: Also includes: A grabbing piece, wherein the grabbing piece is in multiple numbers and all are arranged on the first mold base, and the grabbing piece is used to grab the carpet molded by the molding device (2) so that the carpet moves synchronously with the first mold base.
7. The carpet processing device (10) according to claim 6, characterized in that: The material receiving device (3) comprises: a base (31) and a material receiving platform (33); the material receiving platform (33) is movably arranged on the base (31), and at least a portion of the material receiving platform (33) can extend between the first mold base and the second mold base (22) to receive the carpet grabbed by the grabbing member.
8. The carpet processing device (10) according to claim 7, characterized in that: The material receiving device (3) further comprises: a connecting frame (32), wherein the connecting frame (32) is movably arranged on the base (31), and the material receiving platform (33) is movably arranged on the connecting frame (32).
9. The carpet processing device (10) according to claim 7, characterized in that: The material receiving platform (33) comprises a first sub-platform and a second sub-platform, and the second sub-platform can rotate relative to the first sub-platform to allow the carpet to slide off the material receiving platform (33).
10. The carpet processing device (10) according to claim 7, characterized in that: The base (31) has a plurality of rollers.