Bottle processing mechanism
By designing the bottle processing mechanism and using automatic rotation and positioning technology, the fatigue and high error rate problems caused by manually placing bottles on the assembly line and coding are solved, and efficient and accurate bottle injection and coding are achieved.
Patent Information
- Application Number
- CN202421096706.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-20
AI Technical Summary
During the bottle packaging production process, bottles are placed manually on the assembly line and coded, resulting in long-term operation leading to fatigue and high error rates.
A bottle handling mechanism is designed, including a lifting bottle rotary positioning mechanism, which automatically rotates and locates the bottle using a double rod cylinder, a servo motor, an infrared sensor and a controller, so that the edge sealing strip is detected by an infrared sensor, thereby realizing the ink coding processing.
By automatically rotating and positioning the bottle, the time and energy of manual operation are reduced, the error rate is reduced, and the production efficiency is improved.
Smart Images
Figure CN222645638U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle conveying and processing devices, in particular to a bottle processing mechanism. Background Art
[0002] At present, for bottle-packaged products, manufacturers often use inkjet printers to print product barcodes and production date information on the bottom of the bottle. However, in the actual production process, several workers are usually deployed on an assembly line composed of a conveyor belt, etc. to manually place the bottles in a specified position for coding. Long-term operation is prone to fatigue and high error rate. Therefore, a bottle handling mechanism is provided to solve the above problems. Utility Model Content
[0003] In order to solve the problems in the above background technology, the technical solution adopted by the utility model to solve the technical problems is:
[0004] A bottle processing mechanism comprises: a conveyor belt, one end of which is provided with a lifting bottle rotation and positioning mechanism, the bottle rotation and positioning mechanism comprises a double-rod cylinder, a servo motor, a bottle holder, a suction hole, and a first infrared sensor, the output end of the double-rod cylinder is fixedly installed with a servo motor, the output end of the servo motor is connected to the bottle holder, a suction hole is opened inside the upper end of the bottle holder, and the first infrared sensor is arranged in the middle of the upper end of the bottle holder; a spraying terminal is arranged on one side of the double-rod cylinder of the conveyor belt, a mounting frame is arranged on one side of the double-rod cylinder and the spraying terminal of the conveyor belt, and a second infrared sensor is arranged on the side of the mounting frame facing the bottle rotation and positioning mechanism; the first infrared sensor, the second infrared sensor, the double-rod cylinder, and the servo motor are all connected to a controller.
[0005] Preferably, the suction holes are provided in a plurality, an air connection pipe is provided on the outer side of the circumference of the bottle sleeve, and the plurality of suction holes are connected to the air connection pipe.
[0006] Preferably, the upper end of the bottle sleeve is fitted with a bottle body, and the bottle body is longitudinally provided with an edge sealing strip.
[0007] Preferably, synchronous conveying mechanisms are symmetrically arranged on both sides of the mounting frame, and the synchronous conveying mechanism includes a driving motor, a first driving wheel, a second driving wheel, and a synchronous belt. The driving motor is fixedly installed at one end of the mounting frame, and the output end of the driving motor is connected to the first driving wheel, and the first driving wheel is connected to the second driving wheel through a belt. The second driving wheel is located at one end below the mounting frame and is connected to the synchronous belt through a pulley, and the driving motor is connected to the controller.
[0008] The utility model has the following advantages: through the cooperation of the first infrared sensor, the second infrared sensor, the double-rod cylinder, the servo motor and the controller, based on whether the edge strip on the bottle body is detected, when the second infrared sensor does not detect the edge strip, the bottle body is rotated by the bottle rotation positioning mechanism, so that the bottle body is rotated so that the edge strip is detected by the second infrared sensor and then the coding process is realized, thereby saving time and labor and effectively reducing the error caused by manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a structural schematic diagram of a preferred embodiment of the utility model;
[0010] Figure 2 This is a schematic diagram of the position distribution structure of the bottle rotation and positioning mechanism of the preferred embodiment of the utility model;
[0011] Figure 3 This is a schematic diagram of the position structure of the second infrared sensor and the bottle body in the preferred embodiment of the utility model;
[0012] Figure 4 It is a schematic cross-sectional structural diagram of a bottle sleeve seat according to a preferred embodiment of the utility model. DETAILED DESCRIPTION
[0013] The technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.
[0014] Please refer to Figure 1-Figure 4 A bottle processing mechanism comprises: a conveyor belt 1, one end of which is provided with a lifting bottle rotation positioning mechanism, the bottle rotation positioning mechanism comprises a double-rod cylinder 2, a servo motor 3, a bottle sleeve 4, a suction hole 5, and a first infrared sensor 6, the output end of the double-rod cylinder 2 is fixedly installed with a servo motor 3, the output end of the servo motor 3 is connected to the bottle sleeve 4, a suction hole 5 is opened inside the upper end of the bottle sleeve 4, and the first infrared sensor 6 is arranged in the middle of the upper end of the bottle sleeve 4; the conveyor belt 1 is provided with a spraying terminal 11 on one side of the double-rod cylinder 2, the conveyor belt 1 is provided with a mounting frame 13 on one side of the double-rod cylinder 2 and the spraying terminal 11, and a second infrared sensor 8 is arranged on the lower side of the mounting frame 13 facing the bottle rotation positioning mechanism; the first infrared sensor 6, the second infrared sensor 8, the double-rod cylinder 2, and the servo motor 3 are all connected to a controller (not shown).
[0015] Preferably, the suction holes 5 are provided in a plurality, and an air connection pipe 7 is provided on the outer circumference of the bottle sleeve 4 , and the plurality of suction holes 5 are connected to the air connection pipe 7 , and the air connection pipe 7 is connected to an external negative pressure pipeline.
[0016] Preferably, a bottle body 9 is sleeved on the upper end of the bottle sleeve 4 , and an edge sealing strip 10 is longitudinally arranged on the bottle body 9 .
[0017] Preferably, synchronous conveying mechanisms are symmetrically arranged on both sides of the mounting frame 13, and the synchronous conveying mechanism includes a driving motor 14, a first driving wheel 15, a second driving wheel 16, and a synchronous belt 17. The driving motor 14 is fixedly installed at one end of the mounting frame 13, and the output end of the driving motor 14 is connected to the first driving wheel 15, and the first driving wheel 15 is connected to the second driving wheel 16 through a belt, and the second driving wheel 16 is located at one end below the mounting frame 13 and is connected to the synchronous belt 17 through a pulley, and the driving motor 14 is connected to the controller.
[0018] Specifically, when the utility model is used, the bottle body 9 on the conveyor belt 1 is first sent between the two synchronous belts 17, and when the bottle body 9 is transported to the top of the bottle rotation positioning mechanism by the synchronous belt 17, the first infrared sensor 6 is used to detect whether the bottle body 9 is located directly above the bottle sleeve 4. If the detection is yes, the second infrared sensor 8 is operated by the controller to further detect whether the edge strip 10 on the bottle body 9 is detected. If it is to detect the edge strip 10, the double-rod cylinder 2 is operated to push the servo motor 3 and the bottle sleeve 4 upward, so that the bottle sleeve 4 is against the bottom of the bottle body 9. At this time, the external negative pressure pipeline valve connected to the air pipe 7 is opened, and then the bottom of the bottle body 9 is sucked through the suction hole 5. Then the servo motor 3 is operated to drive the bottle sleeve 4 to rotate, and the bottle sleeve 4 is used to rotate the bottle body 9, so that the bottle body 9 rotates so that the edge strip 10 is detected by the second infrared sensor 8, then the valve on the pipeline is closed, and the double-rod cylinder 2 is contracted, so that the straightened bottle body 9 is transported to the spray terminal 11 for coding processing.
[0019] The above are only preferred implementations of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
[0020] Other parts of the present invention not described in detail belong to the prior art and will not be described in detail here.
[0021] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A bottle handling mechanism, comprising: The conveyor belt (1) is characterized in that a lifting bottle rotation positioning mechanism is arranged at one end of the conveyor belt (1), and the bottle rotation positioning mechanism comprises a double-rod cylinder (2), a servo motor (3), a bottle holder (4), a suction hole (5), and a first infrared sensor (6). The servo motor (3) is fixedly installed at the output end of the double-rod cylinder (2), and the output end of the servo motor (3) is connected to the bottle holder (4). A suction hole (5) is opened inside the upper end of the bottle holder (4), and the first infrared sensor (6) is arranged at the middle part of the upper end of the bottle holder (4); the conveyor belt (1) 1) A spraying platform (11) is arranged on one side of a double-rod cylinder (2); a mounting frame (13) is arranged on one side of the double-rod cylinder (2) and the spraying platform (11); a second infrared sensor (8) is arranged below the mounting frame (13) on the side facing the bottle rotation positioning mechanism; a bottle body (9) is fitted and sleeved on the upper end of the bottle holder (4); and a sealing edge strip (10) is arranged longitudinally on the bottle body (9); the first infrared sensor (6), the second infrared sensor (8), the double-rod cylinder (2), and the servo motor (3) are all connected to a controller.
2. A bottle handling mechanism according to claim 1, characterized in that: The suction holes (5) are arranged in a plurality, and an air connection pipe (7) is arranged on the outer side of the circumference of the bottle sleeve (4), and the plurality of suction holes (5) are all connected to the air connection pipe (7).
3. A bottle handling mechanism according to claim 1 or 2, characterized in that: Synchronous conveying mechanisms are symmetrically arranged on both sides of the mounting frame (13), and the synchronous conveying mechanism comprises a driving motor (14), a first driving wheel (15), a second driving wheel (16), and a synchronous belt (17). The driving motor (14) is fixedly mounted on one end of the mounting frame (13), the output end of the driving motor (14) is connected to the first driving wheel (15), the first driving wheel (15) is connected to the second driving wheel (16) through a belt, and the second driving wheel (16) is located at one end below the mounting frame (13) and is connected to the synchronous belt (17) through a pulley winding, and the driving motor (14) is connected to a controller.