Screw conveyer with scattering function
By designing the fluidization chamber and breaking shaft in the screw conveyor, and using the gas hammer vibration to fully fluidize the material, the problem of poor fluidity building of materials at the feed port of the screw conveyor is solved, and the smooth discharge and transportation of materials are achieved.
Patent Information
- Application Number
- CN202421480807.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-26
AI Technical Summary
When transporting powdered materials with extremely poor fluidity, the materials are prone to bridge formation above the feed port of the screw conveyor, resulting in failure of transportation. Manual knocking is required to shake off the material, resulting in waste of manpower and damage to the storage silo.
A screw conveyor with a breaking function is designed, including a fluidization chamber and a conveying chamber inside the spiral shell. The breaking shaft is located in the fluidization chamber, and a vibration full fluidization zone is formed by rotating and cooperating with the air hammer to ensure that the material is fully fluidized and enters the conveying chamber.
It effectively solves the problem of poor fluidity building bridges above the feed port of the screw conveyor, ensuring smooth discharge and transportation of materials, avoiding waste and damage caused by manual intervention.
Smart Images

Figure CN222646915U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bulk powder transfer and transportation, in particular to a screw conveyor with a breaking function. Background Art
[0002] Screw conveyors are widely used in various sectors of the national economy, such as the grain industry, building materials industry, chemical industry, machinery manufacturing industry, and transportation industry. Screw conveyors, commonly known as auger, are a type of conveying equipment that is widely used in the mineral, feed, grain and oil, and construction industries. They are made of steel and are mainly used to convey various powdered, granular, and small block materials. When the screw shaft rotates, due to the gravity of the material and the friction between the material and the trough wall, the material can only move forward along the bottom of the conveyor trough under the push of the blades, just like a nut that cannot rotate moves in translation along the rotating screw. The main forward driving force of the material comes from the force of the spiral blades that push the material upward and forward along the tangential direction of the blades when the spiral blades rotate axially.
[0003] During the production process, we found that when conveying some powdery materials with poor fluidity such as titanium dioxide, the materials are very likely to form bridges above the spiral feed port. The spiral cannot unload materials when it is idling, so we have no choice but to arrange workers to continuously knock on the bottom of the storage bin to shake the materials off. This measure will not only cause deformation and damage to the storage bin, but also seriously waste manpower. In order to solve this problem, we designed this screw conveyor with a breaking function to solve the problem of material bridging in screw conveying. Utility Model Content
[0004] The purpose of the utility model is to provide a screw conveyor with a breaking function in order to solve the above problems.
[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a screw conveyor with a breaking up function, comprising a spiral shell, a breaking up shaft, a spiral shaft, a spiral shaft sprocket chain assembly, a breaking up shaft sprocket chain assembly, a spiral shaft power assembly, a breaking up shaft power assembly and an air hammer, wherein a fluidizing chamber and a conveying chamber are arranged inside the spiral shell, the breaking up shaft is located in the fluidizing chamber, and the breaking up shaft cooperates with the air hammer located on the outer wall of the fluidizing chamber through rotation to form a vibrating fully fluidized zone, and the spiral shaft is located in the conveying chamber.
[0006] Preferably, the spiral blades on the spiral shaft are of variable pitch structure to prevent material from being squeezed and causing the blades to deform or the shaft to get stuck.
[0007] Preferably, the screw shaft is connected to the screw shaft powertrain via a screw shaft sprocket chain assembly.
[0008] Preferably, the scattering shaft is connected to the scattering shaft power assembly via a scattering shaft sprocket chain assembly.
[0009] Compared with the prior art, the advantages of the utility model are: the spiral feed port is designed as an open rectangular feed port, which increases the material drop area and is conducive to material drop, and a breaking shaft is added in the fluidizing chamber, and the breaking shaft power assembly drives the breaking shaft to rotate, and cooperates with the air hammer vibration of the outer wall of the chamber to make the bridging material fully fluidized and fall into the conveying chamber; by driving the spiral shaft power assembly to rotate the spiral shaft, the material moves forward along the conveying chamber under the push of the blades, thereby solving the problem that the material with poor fluidity bridges above the spiral feed port and cannot be dropped. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0011] Figure 1 It is a schematic diagram of the cross-sectional structure of a screw conveyor with a breaking function;
[0012] Figure 2 It is a front view schematic diagram of a screw conveyor with a breaking function;
[0013] Figure 3 It is a side view schematic diagram of a screw conveyor with a breaking function.
[0014] In the figure: 1. spiral shell; 101. fluidizing chamber; 102. conveying chamber; 2. breaking up shaft; 3. spiral shaft; 4. spiral shaft sprocket chain assembly; 5. breaking up shaft sprocket chain assembly; 6. spiral shaft power assembly; 7. breaking up shaft power assembly; 8. air hammer. DETAILED DESCRIPTION
[0015] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the embodiment described below is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.
[0017] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0018] See also Figure 1-3 As shown, a screw conveyor with a breaking function includes a spiral shell 1, a breaking shaft 2, a screw shaft 3, a screw shaft sprocket chain assembly 4, a breaking shaft sprocket chain assembly 5, a screw shaft power assembly 6, a breaking shaft power assembly 7 and an air hammer 8.
[0019] In this embodiment, Figure 2 As shown, the spiral housing 1 includes a fluidizing chamber 101 and a conveying chamber 102 .
[0020] Furthermore, the breaking shaft 2 is located in the fluidizing chamber 101, and the breaking shaft 2 rotates, and the air hammer 8 on the outer wall of the chamber vibrates, so that the bridging material is fully fluidized and falls into the conveying chamber 102. Reinforcement ribs are arranged outside the feed port of the spiral shell 1 to prevent the shell from being broken due to the hammer 8 hitting it.
[0021] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the spiral shaft sprocket chain assembly 4 connects the spiral shaft 3 and the spiral shaft power assembly 6, and the sprocket chain assembly 5 connects the sprocket shaft 2 and the sprocket shaft power assembly 7.
[0022] Furthermore, the screw shaft 3 is located in the conveying cavity 102, and the screw blades are designed to have variable pitches to prevent material from being squeezed and causing the blades to deform or the shaft to get stuck.
[0023] Furthermore, the screw shaft power assembly 6 and the breaking shaft power assembly 7 are respectively located on both sides of the device, so as to substantially maintain the force balance of the device.
[0024] The rotation of the breaking shaft 2 can effectively prevent the material from bridging at the spiral feed port, and the vibration of the air hammer 8 can effectively shake off the material hanging on the wall. Finally, the material smoothly enters the spiral conveying cavity, and is discharged into the next unit from the discharge port as the blades advance.
[0025] In summary, when the device is used, it can solve the problem of material bridging at the spiral feed port, causing the spiral to run idle and unable to transport materials.
[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0027] As described above, the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A screw conveyor with a breaking function, characterized in that: The invention comprises a spiral shell (1), a scattering shaft (2), a spiral shaft (3), a spiral shaft sprocket chain assembly (4), a scattering shaft sprocket chain assembly (5), a spiral shaft power assembly (6), a scattering shaft power assembly (7) and an air hammer (8); a fluidizing chamber (101) and a conveying chamber (102) are provided inside the spiral shell (1); the scattering shaft (2) is located in the fluidizing chamber (101); and the scattering shaft (2) cooperates with the air hammer (8) located on the outer wall of the fluidizing chamber (101) through rotation to form a vibrating fully fluidized zone; and the spiral shaft (3) is located in the conveying chamber (102).
2. The screw conveyor with a breaking up function according to claim 1, characterized in that: The spiral blades on the spiral shaft (3) are of a variable pitch structure.
3. The screw conveyor with a breaking up function according to claim 1, characterized in that: The screw shaft (3) is connected to the screw shaft power assembly (6) via a screw shaft sprocket chain assembly (4).
4. The screw conveyor with a breaking up function according to claim 1, characterized in that: The scattering shaft (2) is connected to the scattering shaft power assembly (7) via a scattering shaft sprocket chain assembly (5).