Electric cantilever automatic underpinning turnover machine
By designing an electric cantilever automatic bottom flip machine, the pollution and cumbersome operation problems during coil flip in the transformer industry are solved, and the automatic flip and efficient production of workpieces are achieved, which is suitable for environments with high cleanliness requirements.
Patent Information
- Application Number
- CN202420519740.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-03-18
AI Technical Summary
The prior art has problems of pollution and cumbersome operation when flipping coils in the transformer industry, especially in environments with high cleanliness requirements. The push and pulling methods of traditional oil cylinders are prone to oil leakage and contamination, and the operation of manual lifting and releasing coils is complicated, which hinders automated production.
An electric cantilever automatic bottom flip machine is designed, which adopts base assembly, flip motherboard frame assembly, rotating mechanism, placement part and bottom support assembly. The driving part drives the bottom support assembly to move, and the rotating mechanism drives the flip motherboard frame assembly to rotate, realizing the automatic flip of the workpiece.
It realizes automatic flip of workpieces, avoids the cumbersome and pollution of manual operations, improves work efficiency, and is compatible with workpieces of different lengths, and is suitable for environments with high cleanliness requirements.
Smart Images

Figure CN222647004U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric turning machines, in particular to an electric cantilever automatic bottom-supporting turning machine. Background Art
[0002] In the transformer industry, it is often necessary to flip the coils and stand them upright on a pallet. The traditional method in the industry is to use a hydraulic cylinder push-pull method. The hydraulic cylinder push-pull flipping is not suitable for working environments with cleanliness requirements because oil leakage from the hydraulic cylinder will pollute the environment.
[0003] In addition, in the transformer industry, there are many types of coil lengths, and the coil is usually required to be centered on the pallet. However, the industry currently generally adopts manual lifting to separate the coil from the pallet, place it on the L-shaped plate of the turning table, and then turn it over. This manual method of placing the coil is cumbersome to operate and takes a long time to complete, which seriously hinders automated production. Therefore, the utility model proposes an electric cantilever automatic bottom support and turning machine. Utility Model Content
[0004] In order to solve the technical problems existing in the background technology, the utility model proposes an electric flipping device capable of automatically supporting the bottom.
[0005] The utility model proposes an electric cantilever automatic bottom supporting and flipping machine, comprising a base assembly, a flip mainboard frame assembly is provided on the base assembly, and a rotating mechanism is installed on the base assembly, the rotating mechanism is used to drive the flip mainboard frame assembly to rotate, a placing piece is provided on the side of the flip mainboard frame assembly away from the base assembly, and the placing piece is used to place the workpiece, a bottom supporting assembly is provided on the side of the flip mainboard frame assembly away from the base assembly, the bottom supporting assembly is used to contact the bottom of the workpiece, and a driving piece is installed on the flip mainboard frame assembly, and the driving piece is used to drive the bottom supporting assembly to move.
[0006] Preferably, the rotating mechanism comprises a flip driving motor mounted on the base assembly, and the flip driving motor drives the flip mainboard frame assembly to rotate via a chain sub-assembly.
[0007] Preferably, the placing piece includes two cantilevers installed on the flip mainboard frame assembly, and the two cantilevers are symmetrical in structure and approximately symmetrically distributed. This is because the cantilever structure can be completely symmetrical, but if the positions are symmetrically distributed, the flipping force arm will increase several times. Therefore, in order to offset the deadweight of the bottom support, the cantilever close to the bottom support assembly is closer to the rotation center, and the side of the cantilever close to the bottom support assembly is installed with a side guide, a front guide and an electromagnet assembly, and the workpiece is a coil on the steel pallet carrier surface, and the side guide and the front guide are used for positioning the steel pallet, and the electromagnet assembly is used for adsorption and fixation of the steel pallet.
[0008] Preferably, the driving member comprises a base driving motor, a screw rod is mounted on the output shaft of the base driving motor via a coupling, and the base assembly is sleeved on the screw rod.
[0009] Preferably, an AGV guide is installed on the side of the flip mainboard frame assembly away from the base assembly, and the AGV guide is used to guide the AGV.
[0010] 1. In the utility model, the electric cantilever automatic bottom supporting and flipping machine proposed is used to place and fix the workpiece through the placement piece, the driving piece drives the bottom supporting assembly to move against the bottom of the workpiece, and the rotating mechanism drives the flip mainboard frame assembly to rotate so as to drive the workpiece to flip, and the flipping action is completed automatically without manual operation, thereby improving work efficiency.
[0011] 2. In the utility model, the electric cantilever automatic bottom-supporting and turning machine proposed, the driving parts and the rotating mechanism are all driven by electricity, avoiding the pollution of oil to the working environment.
[0012] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional diagram of the utility model;
[0014] Figure 2 This is a schematic diagram of the use state of the base of the utility model;
[0015] Figure 3 This is a schematic diagram of the flip state of the flip mainboard frame assembly of the utility model;
[0016] Figure 4 It is a top view of the utility model.
[0017] In the figure, 1. flip mainboard frame assembly; 2. base assembly; 3. bottom support assembly; 4. cantilever; 5. bottom support drive motor; 6. screw rod; 7. flip drive motor; 8. chain subassembly; 9. side guide; 10. front guide; 11. AGV guide; 12. electromagnet assembly. DETAILED DESCRIPTION
[0018] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0019] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0020] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0021] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0023] like Figure 1-Figure 4An electric cantilever automatic bottom supporting and flipping machine shown in the figure includes a base assembly 2, a flip mainboard frame assembly 1 is provided on the base assembly 2, and a rotating mechanism is installed on the base assembly 2, the rotating mechanism is used to drive the flip mainboard frame assembly 1 to rotate, a placing piece is provided on the side of the flip mainboard frame assembly 1 away from the base assembly 2, and the placing piece is used to place the workpiece, a bottom supporting assembly 3 is provided on the side of the flip mainboard frame assembly 1 away from the base assembly 2, the bottom supporting assembly 3 is used to resist the bottom of the workpiece, and a driving piece is installed on the flip mainboard frame assembly 1, and the driving piece is used to drive the bottom supporting assembly 3 to move.
[0024] Furthermore, the rotating mechanism includes a flip driving motor 7 installed on the base assembly 2, and the flip driving motor 7 drives the flip mainboard frame assembly 1 to rotate through the chain subassembly 8.
[0025] Furthermore, the rotating mechanism is other existing electric rotating equipment that can realize the rotation of the flip mainboard frame assembly 1.
[0026] Furthermore, the placement part includes two cantilevers 4 installed on the flip mainboard frame assembly 1, the two cantilevers 4 are symmetrically distributed and approximately symmetrically distributed, and the side of the cantilever 4 close to the bottom support assembly 3 is installed with a side guide 9, a front guide 10 and an electromagnet assembly 12. The workpiece is a coil on the steel pallet carrier surface, the side guide 9 and the front guide 10 are used for positioning the pallet, and the electromagnet assembly 12 is used for adsorption and fixation of the pallet, but the bottom support assembly 3 supports the coil.
[0027] The cantilever 4 serves as a carrier. The cantilever 4 can be freely selected in a certain range of up and down and left and right positions relative to the overall frame. Compared with the methods of oil cylinder push-pull and flipping around a cylindrical chain, at maximum load, the rotation axis can coincide with the center of gravity of the flipping mechanism, and the flipping force arm is close to zero, which greatly reduces the torque required for flipping. In addition, due to the use of a rotary worm gear reducer, compared with the sprocket transmission ratio of the flipping method around a cylindrical chain, the reduction ratio is larger and the flipping speed is faster. Moreover, due to the worm gear reducer with a larger reduction ratio, it has a self-locking ability, and the flipping action is safer.
[0028] The utility model adopts the cantilever 4 as a platform for carrying, and provides an AGV entry and exit space under the cantilever 4, which can automatically carry out AGV docking and picking, and is provided with a bottom supporting component driven by a screw rod 6 to support the bottom of workpieces of different lengths within a certain range for flipping. The steps of manually lifting the workpiece off the pallet and placing it on the flipping device are reduced, which greatly improves production efficiency and reduces the space occupied by the equipment.
[0029] Furthermore, the driving member comprises a base driving motor 5 , a screw rod 6 is mounted on the output shaft of the base driving motor 5 via a coupling, and the base assembly 3 is sleeved on the screw rod 6 .
[0030] Furthermore, the driving member is other existing pushing devices that can drive the bottom support assembly 3 to move horizontally.
[0031] Furthermore, an AGV guide 11 is installed on the side of the flip mainboard frame assembly 1 away from the base assembly 2, and the AGV guide 11 is used to guide the AGV, so that the device can cooperate with the AGV vehicle to achieve automatic flipping including transportation.
[0032] The proposed electric cantilever automatic bottom supporting and flipping machine uses a placement piece to place and fix the workpiece. The driving piece drives the bottom supporting assembly 3 to move and contact the bottom of the workpiece. The rotating mechanism drives the flipping mainboard frame assembly 1 to rotate, thereby driving the workpiece to flip. The flipping action is completed automatically without manual operation, thereby improving work efficiency. The driving piece and the rotating mechanism are both electrically driven to avoid oil pollution to the working environment. It can cooperate with AGV to automatically pick up and place pallet workpieces, is compatible with workpieces within a certain range of lengths, and can bottom support and flip the workpiece centered on the pallet.
[0033] In the prior art, the sprocket drives the chain around the outer edge of the cylinder, the cylinder diameter is large, and the bottom of the workpiece is high above the ground after flipping, which is not conducive to working in a space with a gantry crane manipulator. The device adopts a method in which the rotation axis is externally placed on both sides of the flip, and the height of the flip axis can be freely selected, so that the bottom of the flipped workpiece is very close to the ground, which is conducive to flipping the workpiece in a space with a lower height limit, and can flip the workpiece in a space with a gantry crane manipulator with a lower height limit.
[0034] During the working process of this embodiment:
[0035] When in use, the AGV enters the pick-up and placement position through the AGV guide 11, lifts the fully loaded steel pallet to the top of the cantilever 4, the AGV platform descends, and the pallet falls on the cantilever through the side guide 9 and the front guide 10. The electromagnet assembly 12 is energized to attract the steel pallet, and the AGV detaches from the pallet and leaves empty, completing the pallet positioning action.
[0036] The bottom support driving motor 5 drives the screw rod 6, and the bottom support assembly 3 is pressed against the bottom of the workpiece according to the length of the workpiece. The bottom support driving motor 5 is braked to lock the screw rod 6, and the bottom support action is completed. Figure 2 .
[0037] The flip driving motor 7 drives the chain subassembly 8 to flip the flip mainboard frame assembly 1 90 degrees. After flipping in place, the worm gear reducer of the base assembly 2 is self-locking, locking the flipping action of the flip mainboard frame assembly 1, and completing the flipping action. Figure 3 .
[0038] After the workpiece is removed by manual lifting, the flip drive motor 7 drives the chain subassembly 8 to flip and reset the flip mainboard frame assembly 1 90 degrees. The reducer of the base assembly 2 is self-locking, locking the flipping action of the flip mainboard frame assembly 1, and completing the flip reset action. The power-on state of the electromagnet assembly 12 and the brake state of the bottom support drive motor 5 are stopped at the same time, and the bottom support drive motor 5 drives the screw 6 to reset the bottom support assembly 3, completing the bottom support reset action. The AGV enters the waiting position under the cantilever through the AGV guide 11, lifts and transports the empty steel pallet, and completes the entire process.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An electric cantilever automatic bottom-supporting turning machine, comprising a base assembly (2), characterized in that: The base assembly (2) is provided with a flip mainboard frame assembly (1), and a rotating mechanism is installed on the base assembly (2), and the rotating mechanism is used to drive the flip mainboard frame assembly (1) to rotate; a placement piece is provided on the side of the flip mainboard frame assembly (1) away from the base assembly (2), and the placement piece is used to place a workpiece; a bottom support assembly (3) is provided on the side of the flip mainboard frame assembly (1) away from the base assembly (2), and the bottom support assembly (3) is used to abut against the bottom of the workpiece; a driving piece is installed on the flip mainboard frame assembly (1), and the driving piece is used to drive the bottom support assembly (3) to move.
2. The electric cantilever automatic bottom-supporting and turning machine according to claim 1 is characterized in that: The rotating mechanism comprises a flip driving motor (7) mounted on the base assembly (2), and the flip driving motor (7) drives the flip mainboard frame assembly (1) to rotate via a chain subassembly (8).
3. The electric cantilever automatic bottom-supporting and turning machine according to claim 1 or 2, characterized in that: The placement member comprises two cantilevers (4) mounted on the flip mainboard frame assembly (1), and a side guide member (9), a front guide member (10) and an electromagnet assembly (12) are mounted on one side of the cantilever (4) close to the bottom support assembly (3).
4. The electric cantilever automatic bottom-supporting and turning machine according to claim 1 is characterized in that: The driving member comprises a base drive motor (5), a screw rod (6) is mounted on the output shaft of the base drive motor (5) via a coupling, and the base assembly (3) is sleeved on the screw rod (6).
5. The electric cantilever automatic bottom-supporting and turning machine according to claim 1 is characterized in that: An AGV guide (11) is installed on the side of the flip mainboard frame assembly (1) away from the base assembly (2), and the AGV guide (11) is used to guide the AGV.