Calibration and transfer mechanism of backlight FPC light bar feeding machine
By designing the calibration and transport mechanism of the backlight FPC light strip loader, including the first manipulator, the second manipulator and the cache calibration mechanism, the problem of the long manipulator grabbing stroke is solved, and a more efficient FPC light strip loading process is achieved.
Patent Information
- Application Number
- CN202421464216.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing FPC light strip loading machine lacks a transit mechanism, which leads to the long grasping stroke of the robot and affects the processing efficiency.
A calibration transfer mechanism of a backlight FPC light strip loader is designed, including a first robot, a second robot and a buffer calibration mechanism. By cooperating with a buffer fixing seat, a positioning mechanism and a calibration component, the grab stroke of the robot is shortened.
Through this calibration transfer mechanism, the grasping stroke of the robot can be greatly shortened, the loading efficiency of the FPC light strip can be improved, and the high-quality processing needs can be met.
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Figure CN222647098U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of FPC light bar feeders, in particular to a calibration and transfer mechanism of a backlight source FPC light bar feeder. Background Art
[0002] The backlight source is located behind the LCD and can control the visual effect of the LCD module. Most backlight sources use flexible light strips as the light source structure, namely FPC light strips. In LCD manufacturers, the production of backlight sources has mostly been automated. Therefore, before assembling the backlight source, the FPC light strip needs to be loaded onto the backlight automated assembly equipment.
[0003] The traditional method is usually to use manual feeding, which is not only inefficient, but also the manual feeding position is not uniform, resulting in a high number of defective products, which is not conducive to high-quality processing requirements. Later, some FPC light bar automatic feeders appeared, such as: the FPC light bar feeder disclosed by the authorization announcement number CN220905596U. The existing FPC light bar feeders use a robot to directly grab the FPC light bar and feed it to the backlight automation assembly equipment. The lack of a transfer mechanism causes the robot's grabbing stroke to be long, affecting the processing efficiency. Utility Model Content
[0004] In order to solve some or all of the problems existing in the above-mentioned prior art, the utility model provides a calibration and transfer mechanism of a backlight FPC light strip loader, comprising a first manipulator, a second manipulator and a cache calibration mechanism, the first manipulator and the second manipulator are respectively connected to the cache calibration mechanism, the first manipulator is used to grab the product onto the cache calibration mechanism, and the second manipulator is used to take the product away from the cache calibration mechanism; the cache calibration mechanism structure includes a cache fixing seat, the cache fixing seat is provided with a transposition mechanism, the transposition mechanism is provided with two calibration components, the transposition mechanism is used to drive the two calibration components to exchange positions, and the calibration components are respectively connected to the first manipulator and the second manipulator.
[0005] As a further improvement of the utility model, it also includes a grabbing and lateral shifting module, the first manipulator and the second manipulator are respectively connected to the output end of the grabbing and lateral shifting module, and the grabbing and lateral shifting module can drive the first manipulator and the second manipulator to move laterally.
[0006] As a further improvement of the present invention, the grabbing and transverse shifting module includes a grabbing and fixing frame, a linear motor is provided on the grabbing and fixing frame, a first transverse shifting slider and a second transverse shifting slider are provided on the output end of the linear motor, the first manipulator is connected to the first transverse shifting slider, and the second manipulator is connected to the second transverse shifting slider.
[0007] As a further improvement of the present utility model, the first manipulator includes manipulator front and rear modules, the manipulator front and rear modules are connected to the first transverse sliding slider, a manipulator lifting module is provided on the output end of the manipulator front and rear modules, a manipulator rotating module is provided on the output end of the manipulator lifting module, and a negative pressure suction plate is provided on the output end of the manipulator rotating module.
[0008] As a further improvement of the present invention, the transposition mechanism includes a transposition drive component, which is connected to the cache fixing seat. A calibration mounting block is provided on the output end of the transposition drive component, and two calibration components are respectively connected to the calibration mounting blocks. The transposition drive component can drive the calibration mounting block to rotate.
[0009] As a further improvement of the present invention, the calibration assembly includes a product placement block, a transverse clamping cylinder and a longitudinal clamping cylinder respectively connected to the calibration mounting hole, the product placement block is externally connected to a negative pressure device, a transverse push rod is provided on the output end of the transverse clamping cylinder, and the transverse clamping cylinder can drive the transverse push rod to move toward or away from the product placement block, and a longitudinal push rod is provided on the output end of the longitudinal clamping cylinder, and the longitudinal clamping cylinder can drive the longitudinal push rod to move toward or away from the product placement block.
[0010] As a further improvement of the utility model, the product placement block is provided with a plurality of guide slots, the transverse push rod is provided with a push block adapted to the guide slots, the push blocks are arranged in a one-to-one correspondence with the guide slots, and the transverse clamping cylinder can drive the push blocks to slide in the guide slots.
[0011] As a further improvement of the utility model, two lateral push rods are respectively provided on the output end of each lateral clamping jaw cylinder, one of the lateral push rods is provided with a lateral limit buffer, and the lateral limit buffer can abut against the other lateral push rod.
[0012] As a further improvement of the utility model, two longitudinal push rods are respectively provided on the output end of each longitudinal clamping jaw cylinder, one of the longitudinal push rods is provided with a longitudinal limit buffer, and the longitudinal limit buffer can abut against the other longitudinal push rod.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The utility model can significantly shorten the grabbing stroke of the manipulator through the cooperation of the first manipulator, the second manipulator, the transposition mechanism and the two calibration components, so that the grabbing and feeding work of the FPC light strip can be completed more quickly, thereby improving the processing efficiency. In specific operation, the first manipulator is controlled to grab the product from the discharging mechanism of the backlight source FPC light strip feeding machine, and place it on the calibration component on the transposition mechanism; then the transposition mechanism is controlled to work, drive the two calibration components to exchange positions, and transport the product to the grabbing position of the second manipulator; then the second manipulator is controlled to grab the product from the calibration component, and transport the product to the backlight source automated assembly equipment, thereby completing the feeding process of the backlight source FPC light strip. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;
[0017] Figure 2 It is a structural schematic diagram of a grabbing and lateral movement module, a first manipulator and a second manipulator in an embodiment of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the cache calibration mechanism in an embodiment of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the calibration component in the embodiment of the utility model. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by technicians in the technical field of the present invention; the terms used in the specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present invention or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order.
[0021] Reference to "embodiments" in the present invention means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it mutually exclusive, independent, or alternative to other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described in the present invention may be combined with other embodiments.
[0022] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.
[0023] like Figure 1-4 As shown, a backlight FPC light strip loading machine includes a base 1 and a controller 2. A feeding mechanism 3, a grabbing and lateral movement module 4 and a cache calibration mechanism 5 are arranged on the base 1. A first manipulator 6 and a second manipulator 7 are installed on the output end of the grabbing and lateral movement module 4. The grabbing and lateral movement module 4 can drive the first manipulator 6 and the second manipulator 7 to move laterally. The feeding mechanism 3, the grabbing and lateral movement module 4, the first manipulator 6, the second manipulator 7 and the cache calibration mechanism 5 are electrically connected to the controller 2 respectively, and the operation of each mechanism is controlled by the controller 2; the feeding mechanism 3 is connected to the first manipulator 6, and is used to transport the product to the grabbing position of the first manipulator 6; the first manipulator 6 is used to grab the product to the cache calibration mechanism 5, and the second manipulator 7 is used to take the product from the cache calibration mechanism 5. The backlight source FPC light strip feeding machine is arranged on one side of the backlight source automated assembly equipment; when working, the product to be processed is placed on the feeding mechanism 3, and the feeding mechanism 3 is controlled to work to transport the product to the grabbing position of the first manipulator 6, and then the first manipulator 6 and the grabbing transverse shifting module 4 cooperate to grab the FPC light strip to the cache calibration mechanism 5, and then the second manipulator 7 and the grabbing transverse shifting module 4 cooperate to grab the FPC light strip from the cache calibration mechanism 5 to the feeding position of the backlight source automated assembly equipment, completing the automatic feeding process of the FPC light strip.
[0024] Specifically, the cache calibration mechanism 5 includes a cache fixing seat 51, which is fixedly connected to the machine base 1. The cache fixing seat 51 is provided with a shifting mechanism, and the shifting mechanism is provided with two calibration components 52. The shifting mechanism is used to drive the two calibration components 52 to interchange positions. The calibration components 52 are respectively connected to the first manipulator 6 and the second manipulator 7, and the calibration components 52 are used to calibrate the position of the product. During operation, after the feeding mechanism 3 conveys the FPC light strip to the grabbing position of the first manipulator 6, the first manipulator 6 is controlled to grab the product from the feeding mechanism 3, and through cooperation with the grabbing transverse shift module 4, the FPC light strip is placed on the calibration component 52 connected to the first manipulator 6; the position of the product is calibrated through the calibration component 52 to make it compatible with the loading position of the backlight automation assembly equipment; the switching mechanism is controlled to work so that the positions of the two calibration components 52 are interchanged, so that the calibration component 52 with the product placed is connected to the second manipulator 7; the second manipulator 7 is controlled to grab the product on the calibration component 52, and convey it to the backlight automation assembly equipment, completing the loading process of the backlight automation assembly equipment.
[0025] In actual operation, the first manipulator 6 and the second manipulator 7 can work simultaneously, that is, while the first manipulator 6 places the product on the calibration component 52 connected thereto, the second component grabs the product from another calibration component 52, without waiting, thereby improving processing efficiency. The backlight FPC light bar loader can calibrate the loading position of the product by setting the calibration component 52, so that it can be adapted to the loading position of the backlight automatic assembly equipment, ensuring the processing yield of the backlight automatic assembly equipment, and meeting high-quality processing requirements; on the other hand, the use of two manipulators and the transposition mechanism shortens the grabbing stroke of the manipulator, which can greatly improve processing efficiency and reduce costs.
[0026] In this embodiment, the first manipulator 6 and the second manipulator 7 are configured to share a transverse movement module, which can simplify the mechanical structure, thereby reducing the overall manufacturing cost of the device; making the device structure more compact, which can effectively reduce the overall volume of the device, facilitate assembly and transportation, and improve practicality. In other embodiments, the first manipulator 6 and the second manipulator 7 can also use independent transverse movement modules respectively; the present invention does not limit this.
[0027] Specifically, the grabbing and transverse moving module 4 includes a grabbing and fixing frame 41, which is connected to the machine base 1, and a linear motor 42 is provided on the grabbing and fixing frame 41. A first transverse moving slider 43 and a second transverse moving slider 44 are provided on the output end of the linear motor 42. The first manipulator 6 is connected to the first transverse moving slider 43, and the second manipulator 7 is connected to the second transverse moving slider 44. The structure of the linear motor 42 can adopt the existing structure, which will not be described in detail herein; the linear motor 42 is provided with two movers, one of which is fixedly connected to the first transverse moving slider 43, and the other mover is fixedly connected to the second transverse moving slider 44; when working, the linear motor 42 can drive the first transverse moving slider 43 and the second transverse moving slider 44 to slide transversely respectively, thereby driving the first manipulator 6 and the second manipulator 7 to move transversely respectively.
[0028] In other embodiments, the linear motor 42 can also be replaced by a motor screw structure, a motor pulley structure, a cylinder structure, an electric cylinder structure, or a structure in which a motor drives a bidirectional screw to rotate, etc.; in short, any structure that can drive the first manipulator 6 and the second manipulator 7 to move horizontally is suitable for the present invention.
[0029] The first manipulator 6 includes a manipulator front and rear modules 61, which are fixedly connected to the first transverse slider 43. A manipulator lifting module 62 is provided on the output end of the manipulator front and rear modules 61, a manipulator rotating module 63 is provided on the output end of the manipulator lifting module 62, a negative pressure suction plate 64 is provided on the output end of the manipulator rotating module 63, and a negative pressure device is externally connected to the negative pressure suction plate 64, so that the negative pressure suction plate 64 can generate negative pressure suction force to grab and release the FPC light strip. During operation, the linear motor 42 can drive the manipulator front and rear modules 61, the manipulator lifting module 62, the manipulator rotating module 63 and the negative pressure suction plate 64 to move laterally, so that the negative pressure suction plate 64 can move back and forth between the feeding mechanism 3 and the calibration component 52; the manipulator front and rear modules 61 can drive the manipulator lifting module 62, the manipulator rotating module 63 and the negative pressure suction plate 64 to move forward and backward, so as to drive the negative pressure suction plate 64 to move to different positions of the feeding mechanism 3, so as to facilitate grabbing products from different positions on the feeding mechanism 3. ; The manipulator lifting module 62 can drive the manipulator rotating module 63 and the negative pressure suction plate 64 to rise and fall, thereby driving the negative pressure suction plate 64 to connect with the feeding mechanism 3 and the calibration component 52 respectively, so as to grab the product from the feeding mechanism 3 and place it on the calibration component 52; the manipulator rotating module 63 can drive the negative pressure suction plate 64 to rotate, so that the negative pressure suction plate 64 can adjust its direction angle in time to align it with the direction of the product on the feeding mechanism 3 or the direction of the product placed on the calibration component 52, thereby ensuring the stability of the processing.
[0030] In this embodiment, the front and rear modules 61 of the manipulator adopt a motor screw structure; in other embodiments, the front and rear modules 61 of the manipulator may also adopt a device or structure capable of driving linear motion, such as a cylinder, an electric cylinder, or a motor pulley. The manipulator lifting module 62 adopts a motor pulley structure; in other embodiments, the manipulator lifting module 62 may also adopt a device or structure capable of driving linear motion, such as a cylinder, an electric cylinder, or a motor screw. The manipulator rotating module 63 adopts a motor structure; in other embodiments, the manipulator rotating module 63 may also adopt other devices or structures capable of driving rotational motion.
[0031] The second manipulator 7 has the same structure as the first manipulator 6, and its structure will not be described in detail in this article; the difference is that the second manipulator 7 drives the corresponding negative pressure suction plate 64 to move back and forth between the calibration component 52 and the backlight automation assembly equipment, thereby loading the products on the calibration component 52 onto the backlight automation assembly equipment.
[0032] like Figure 3 , 4 As shown, the transposition mechanism includes a transposition drive 53, which is fixedly mounted on the cache fixing seat 51, and a calibration mounting block 54 is provided on the output end of the transposition drive 53. Two calibration components 52 are respectively connected to the calibration mounting block 54, and the transposition drive 53 can drive the calibration mounting block 54 to rotate; when working, the calibration mounting block 54 is driven to rotate by the transposition drive 53, driving the two calibration components 52 to move synchronously, thereby exchanging the positions of the two calibration components 52 to achieve the purpose of transposition. In the initial state, one calibration component 52 is connected to the first manipulator 6, and the other calibration component 52 is connected to the second manipulator 7; when the first manipulator 6 places the FPC light bar on the corresponding calibration component 52, the transposition drive 53 is controlled to work, driving the calibration mounting block 54 to rotate, thereby driving the two calibration components 52 to rotate synchronously, so that the positions of the two calibration components 52 are interchanged, so that the calibration component 52 with the FPC light bar placed is aligned with the second manipulator 7, so that the second manipulator 7 can grab and load the FPC light bar on the calibration component 52.
[0033] In this embodiment, the transposition drive member 53 is a transposition drive motor, which is fixedly mounted on the buffer fixing seat 51, and the calibration mounting block 54 is fixedly connected to the output shaft of the transposition drive motor. In other embodiments, the transposition drive member 53 can also be other devices or structures capable of driving rotational motion, such as a motor gear structure, a motor pulley structure, etc.
[0034] The calibration assembly 52 includes a product placement block 521, a horizontal clamping cylinder 522, and a vertical clamping cylinder 523. The product placement block 521, the horizontal clamping cylinder 522, and the vertical clamping cylinder 523 are respectively fixedly connected to the calibration mounting block 54. The product placement block 521 is used to place the FPC light bar. The product placement block 521 is externally connected to a negative pressure device, so that the product placement block 521 can be negatively pressured to suck the product, so as to avoid the FPC light bar from shifting on the product placement block 521 when the transposition drive 53 is working, thereby improving the stability of the processing. The horizontal clamping cylinder 522 is used to calibrate the horizontal position of the product on the product placement block 521, and the vertical clamping cylinder 523 is used to calibrate the vertical position of the product on the product placement block 521. Specifically, a transverse push rod 524 is provided on the output end of the transverse clamp cylinder 522, and the transverse clamp cylinder 522 can drive the transverse push rod 524 to move towards or away from the product placement block 521. A longitudinal push rod 525 is provided on the output end of the longitudinal clamp cylinder 523, and the longitudinal clamp cylinder 523 can drive the longitudinal push rod 525 to move towards or away from the product placement block 521. During operation, after the first manipulator 6 places the FPC light bar on the product placement block 521, it controls the transverse clamping cylinder 522 and the longitudinal clamping cylinder 523 to work; the transverse clamping cylinder 522 will drive the transverse push rod 524 to move in the direction close to the product placement block 521, and the transverse push rod 524 will connect with the FPC light bar on the product placement block 521, and push the FPC light bar to move horizontally on the product placement block 521 until the transverse position of the FPC light bar is calibrated to a suitable position; the longitudinal clamping cylinder 523 will drive the longitudinal push rod 525 to move in the direction close to the product placement block 521, and the longitudinal push rod 525 will connect with the FPC light bar on the product placement block 521, and push the FPC light bar to move longitudinally until the longitudinal position of the FPC light bar is calibrated to a suitable position. When the FPC light bar is calibrated on the product placement block 521, the external negative pressure device is used to make the product placement block 521 generate negative pressure suction, and the FPC light bar is firmly fixed on the product placement block 521. Then the transposition drive 53 is controlled to work, driving the calibration installation block 54 to rotate, thereby driving the two calibration components 52 to rotate synchronously, so that the positions of the two calibration components 52 are interchanged, and the product placement block 521 moves the FPC light bar to the grabbing position of the second manipulator 7, and then the horizontal clamping claw cylinder 522 and the longitudinal clamping claw cylinder 523 are controlled to reset; the horizontal clamping claw cylinder 522 will drive the horizontal push rod 524 to move away from the product placement block 521, so that the horizontal push rod 524 is separated from the FPC light bar; the longitudinal clamping claw cylinder 523 will drive the longitudinal push rod 525 to move away from the product placement block 521, so that the longitudinal push rod 525 is separated from the FPC light. Afterwards, the second robot 7 grabs the FPC light strip from the product placement block 521 and places it on the backlight panel automated assembly equipment, completing the loading process.
[0035] Through the cooperation of the transverse clamping cylinder 522 and the longitudinal clamping cylinder 523, the transverse and longitudinal positions of the FPC light bar on the product placement block 521 can be calibrated respectively, ensuring the accurate loading position of the FPC light bar, avoiding the deformation of the FPC light bar affecting the loading accuracy, improving the processing yield rate, and meeting the high-quality processing requirements. In this embodiment, two transverse push rods 524 are symmetrically arranged on the output end of the transverse clamping cylinder 522, and two longitudinal push rods 525 are symmetrically arranged on the output end of the longitudinal clamping cylinder 523; when working, the transverse clamping cylinder 522 drives the two transverse push rods 524 to move closer to or away from each other, and the longitudinal clamping cylinder 523 drives the two longitudinal push rods 525 to move closer to or away from each other, thereby improving the efficiency of the FPC light bar calibration and improving the processing efficiency.
[0036] In order to improve the accuracy of calibration, a plurality of guide slots 526 are provided on the product placement block 521, and a push block 527 adapted to the guide slots 526 is provided on the transverse push rod 524. The push block 527 is arranged one-to-one with the guide slots 526, and the transverse clamping claw cylinder 522 can drive the push block 527 to slide in the guide slots 526; when the transverse clamping claw cylinder 522 is working, it drives the transverse push rod 524 to move, thereby driving the push block 527 to slide in the guide slots 526, and the movement direction of the push block 527 is limited and guided by the guide slots 526, so as to ensure that the push block 527 can push the FPC light bar on the product placement block 521 to slide horizontally. In this embodiment, the transverse direction calibrated by the transverse clamping claw cylinder 522 is the length direction of the FPC light bar. By setting a plurality of guide slots 526 and the push block 527, it can ensure that the length direction is accurately calibrated, thereby improving the processing accuracy.
[0037] In other embodiments, a longitudinal slot may also be provided on the product placement block 521 so that the longitudinal push rod 525 can slide in cooperation with the longitudinal slot, thereby limiting and guiding the driving direction of the longitudinal clamping cylinder 523 .
[0038] In order to limit the driving stroke of the transverse clamping cylinder 522, a transverse limit buffer 528 is installed on one of the transverse push rods 524; when the transverse clamping cylinder 522 drives the two transverse push blocks to move closer to each other, the transverse limit buffer 528 will abut against the other transverse push rod 524. At this time, the transverse push rod 524 also drives the push block 527 to calibrate the transverse position of the FPC light strip on the product placement block 521 to the preset position. The driving stroke of the transverse clamping cylinder 522 is limited by the transverse limit buffer 528 to prevent the transverse push rod 524 and the push block 527 from crushing the FPC light strip, thereby improving the stability of the work and ensuring the yield rate of processing.
[0039] In order to limit the driving stroke of the longitudinal clamping cylinder 523, a longitudinal limit buffer 529 is installed on one of the longitudinal push rods 525; when the longitudinal clamping cylinder 523 drives the two longitudinal push blocks to move closer to each other, the longitudinal limit buffer 529 will abut against the other longitudinal push rod 525. At this time, the longitudinal push rod 525 also calibrates the longitudinal position of the FPC light strip on the product placement block 521 to the preset position. The driving stroke of the longitudinal clamping cylinder 523 is limited by the longitudinal limit buffer 529 to prevent the longitudinal push rod 525 from crushing the FPC light strip, thereby improving the stability of the work and ensuring the yield rate of processing.
[0040] like Figure 1 As shown, a CCD component 8 is provided at a position on the machine base 1 corresponding to the feeding mechanism 3. The CCD component 8 is electrically connected to the controller 2. The CCD component 8 is used to capture the image of the product on the feeding mechanism 3 so as to obtain the position and orientation of the product on the feeding mechanism 3, and then control the first manipulator 6 to grab the product from the feeding mechanism 3. By setting the CCD component 8, the first manipulator 6 can accurately grab the product from the feeding mechanism 3, thereby improving the stability of the processing.
[0041] Specifically, the CCD assembly 8 includes a camera mounting frame 81, which is connected to the base 1. The camera mounting frame 81 is provided with a positioning camera 82, which can capture the product image on the feeding mechanism 3. The specific work is that the feeding mechanism 3 will transport the FPC light bar to the shooting position of the positioning camera 82, and the image of the FPC light bar is captured by the positioning camera 82, so that the controller 2 can know the position and orientation of the FPC light bar on the current feeding mechanism 3, and then control the first manipulator 6 to work, so that the first manipulator 6 adjusts the position and grasping angle to correspond to the position angle of the FPC light bar on the feeding mechanism 3, so that the first manipulator 6 can accurately grasp the FPC light bar from the feeding mechanism 3. By setting the positioning camera 82, the accuracy of feeding can be improved and the smooth processing can be guaranteed.
[0042] Working principle:
[0043] The backlight FPC light strip loader is placed on one side of the backlight automated assembly equipment, and the second manipulator 7 can move to the feeding position of the backlight automated assembly equipment; before processing, the product to be processed is placed on the feeding mechanism 3.
[0044] During processing, the feeding mechanism 3 is first controlled to work, and the FPC light strip is delivered to the grabbing position of the first manipulator 6; during this process, the FPC light strip will pass through the shooting area of the positioning camera 82, and the positioning camera 82 will take a picture of it, so as to obtain information such as the position and orientation of the FPC light strip on the feeding mechanism 3. Then the grabbing and lateral movement module 4 is controlled to drive the first manipulator 6 to move to the top of the FPC light strip, and the manipulator rotation module 63 is controlled to drive the negative pressure suction plate 64 to rotate to the angle aligned with the FPC light strip on the feeding mechanism 3, and then the manipulator front and rear modules 61 and the manipulator lifting module 62 are respectively controlled to work, and the negative pressure suction plate 64 is driven to grab the FPC light strip from the feeding mechanism 3. Then, through the cooperation of the grabbing and lateral movement module 4, the manipulator front and rear modules 61, the manipulator lifting module 62 and the manipulator rotation module 63, the FPC light strip is placed on the calibration component 52 connected to the first manipulator 6.
[0045] Then the transverse clamping cylinder 522 and the longitudinal clamping cylinder 523 are controlled to work; the transverse clamping cylinder 522 will drive the two transverse push rods 524 to move in the direction close to the product placement block 521, and the transverse push rod 524 will drive the push block 527 to move, and the push block 527 will connect with the FPC light bar on the product placement block 521, and push the FPC light bar to move horizontally on the product placement block 521 until the transverse position of the FPC light bar is calibrated to the appropriate position; the longitudinal clamping cylinder 523 will drive the two longitudinal push rods 525 to move in the direction close to the product placement block 521, and the longitudinal push rod 525 will connect with the FPC light bar on the product placement block 521, and push the FPC light bar to move longitudinally until the longitudinal position of the FPC light bar is calibrated to the appropriate position. When the FPC light bar is calibrated on the product placement block 521, the external negative pressure device is used to make the product placement block 521 generate negative pressure suction, and the FPC light bar is firmly fixed on the product placement block 521. Then the transposition drive 53 is controlled to work, driving the calibration installation block 54 to rotate, thereby driving the two calibration components 52 to rotate synchronously, so that the positions of the two calibration components 52 are interchanged, and the product placement block 521 moves the FPC light bar to the grabbing position of the second manipulator 7, and then the horizontal clamping claw cylinder 522 and the longitudinal clamping claw cylinder 523 are controlled to reset; the horizontal clamping claw cylinder 522 will drive the horizontal push rod 524 to move away from the product placement block 521, so that the horizontal push rod 524 is separated from the FPC light bar; the longitudinal clamping claw cylinder 523 will drive the longitudinal push rod 525 to move away from the product placement block 521, so that the longitudinal push rod 525 is separated from the FPC light.
[0046] Then, the grabbing and traversing module 4 is controlled to drive the second manipulator 7 to move to the top of the FPC light bar on the calibration component 52; then, the manipulator front and rear modules 61, the manipulator lifting module 62 and the manipulator rotating module 63 are controlled to work respectively, and the negative pressure suction plate 64 is driven to grab the FPC light bar from the calibration component 52. Then, through the cooperation of the grabbing and traversing module 4, the manipulator front and rear modules 61, the manipulator lifting module 62 and the manipulator rotating module 63, the FPC light bar is placed on the feeding position of the backlight automatic assembly equipment, completing the automatic feeding process of the FPC light bar.
[0047] The above-mentioned specific implementation mode is a preferred implementation mode of the present utility model, and is not intended to limit the specific implementation scope of the present utility model. The scope of the present utility model includes but is not limited to the specific implementation mode. All equivalent changes made in accordance with the present utility model are within the protection scope of the present utility model.
Claims
1. A calibration and transfer mechanism for a backlight FPC light strip feeder, characterized in that: It includes a first manipulator, a second manipulator and a cache calibration mechanism, wherein the first manipulator and the second manipulator are respectively connected to the cache calibration mechanism, the first manipulator is used to grab the product onto the cache calibration mechanism, and the second manipulator is used to take the product away from the cache calibration mechanism; The cache calibration mechanism includes a cache fixing seat, on which a transposition mechanism is provided. The transposition mechanism is provided with two calibration components. The transposition mechanism is used to drive the two calibration components to interchange positions. The calibration components are respectively connected to the first manipulator and the second manipulator.
2. The calibration and transfer mechanism of the backlight FPC light strip feeding machine according to claim 1, characterized in that: It also includes a grabbing and lateral shifting module, wherein the first manipulator and the second manipulator are respectively connected to output ends of the grabbing and lateral shifting module, and the grabbing and lateral shifting module can drive the first manipulator and the second manipulator to move laterally.
3. The calibration and transfer mechanism of the backlight FPC light strip feeding machine according to claim 2, characterized in that: The grabbing and transverse shifting module comprises a grabbing and fixing frame, on which a linear motor is provided, on the output end of which a first transverse shifting slider and a second transverse shifting slider are provided, the first manipulator is connected to the first transverse shifting slider, and the second manipulator is connected to the second transverse shifting slider.
4. The calibration and transfer mechanism of the backlight FPC light strip feeding machine according to claim 3, characterized in that: The first manipulator includes a manipulator front and rear modules, which are connected to the first transverse sliding block, a manipulator lifting module is provided on the output end of the manipulator front and rear modules, a manipulator rotating module is provided on the output end of the manipulator lifting module, and a negative pressure suction plate is provided on the output end of the manipulator rotating module.
5. The calibration and transfer mechanism of the backlight source FPC light strip feeder according to any one of claims 1 to 4, characterized in that: The transposition mechanism includes a transposition drive member, which is connected to the cache fixing seat. A calibration mounting block is provided on the output end of the transposition drive member. Two calibration components are respectively connected to the calibration mounting blocks. The transposition drive member can drive the calibration mounting block to rotate.
6. The calibration and transfer mechanism of the backlight FPC light strip feeding machine according to claim 5, characterized in that: The calibration assembly includes a product placement block, a transverse clamping cylinder and a longitudinal clamping cylinder respectively connected to the calibration mounting hole. The product placement block is externally connected to a negative pressure device. A transverse push rod is provided on the output end of the transverse clamping cylinder, and the transverse clamping cylinder can drive the transverse push rod to move toward or away from the product placement block. A longitudinal push rod is provided on the output end of the longitudinal clamping cylinder, and the longitudinal clamping cylinder can drive the longitudinal push rod to move toward or away from the product placement block.
7. The calibration and transfer mechanism of the backlight FPC light strip feeding machine according to claim 6, characterized in that: The product placement block is provided with a plurality of guide slots, the transverse push rod is provided with a push block adapted to the guide slots, the push blocks are arranged in one-to-one correspondence with the guide slots, and the transverse clamping claw cylinder can drive the push blocks to slide in the guide slots.
8. The calibration and transfer mechanism of the backlight FPC light strip feeding machine according to claim 6, characterized in that: Two transverse push rods are respectively arranged on the output end of each transverse clamping jaw cylinder, one of which is provided with a transverse limit buffer, and the transverse limit buffer can abut against the other transverse push rod.
9. The calibration and transfer mechanism of the backlight FPC light strip feeding machine according to claim 6, characterized in that: Two longitudinal push rods are respectively arranged on the output end of each longitudinal clamping jaw cylinder, one of which is provided with a longitudinal limit buffer, and the longitudinal limit buffer can abut against the other longitudinal push rod.
Citation Information
Patent Citations
FPC light bar feeding machine
CN220905596U