Embossing machine with tension control function

By setting up structures such as anti-offset units and fixing frames in the tension unit of the embosser, the problem of difficulty in limiting the tension control according to the width of different materials in the prior art is solved, and the deviation avoidance of fabrics during the conveying process is achieved and the stable limit and rapid fixing of fabrics of different sizes and lengths is achieved.

CN222647265UActive Publication Date: 2025-03-21XIAN WEICHEN JIAYU ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421052027.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-03-21
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The prior art is difficult to effectively limit the tension control according to the width of different materials, resulting in the possible deviation during the conveying process.

Method used

An embossing machine with tension control function is designed. By setting up an anti-offset unit in the tension unit, including connecting grooves, tension rollers, slide grooves, fixing holes, limit blocks, fixing rods and springs, limiting rods and springs, limiting rods are achieved for the width of fabrics of different sizes, and the fast fixing of fabrics of different lengths is achieved through the coordination of fixing frames, motors, bidirectional threaded rods, limiting rods and sliding grooves.

Benefits of technology

It effectively avoids the deviation problem of fabrics during the conveying process, and realizes stable limit and rapid fixation of fabrics of different sizes and lengths, improving the flexibility and accuracy of tension control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an embossing machine with a tension control function, which relates to the technical field of embossing machine tension control and comprises a working table, a reel pipe placing unit, a dust removal unit and a tension unit are arranged on the top surface of the working table, and the reel pipe placing unit, the dust removal unit and the tension unit are arranged on the top surface of the working table. An anti-deviation unit is arranged on the inner side of the tension unit and comprises a connecting groove, the connecting groove is formed in the inner side of the tension unit, a tensioning roller is rotationally connected to the inner side of the connecting groove, a sliding groove is formed in the inner side of the tensioning roller, and a plurality of fixing holes are formed in the inner side of the sliding groove. And limiting blocks are slidably clamped to the inner sides of the sliding grooves. Through mutual cooperation of the connecting grooves, the tensioning rollers, the sliding grooves, the fixing holes, the limiting blocks, the fixing rods and the springs, the effect of limiting according to fabric widths of different sizes is achieved, and meanwhile the problem that fabric deviates in the fabric moving process is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of embossing machine tension control, in particular to an embossing machine with a tension control function. Background Art

[0002] The embossing machine is mainly used for embossing, bubble pressing, wrinkling and trademark pressing on various fabrics. It can also be used for embossing trademarks, simulated leather patterns and various shades of patterns and designs on non-woven fabrics, coatings, artificial leather, paper and aluminum plates.

[0003] At present, the announcement number CN220099335U discloses a warp knitting machine with a tension control function, including a positioning base plate, a guide seat is fixed on the upper surface of the positioning base plate, a guide roller is equidistantly rotatably installed inside the guide seat through a bearing, an adjusting screw is rotatably installed in the middle position inside the guide seat through a bearing, a dust removal fan is installed inside the guide seat and below the guide roller, the dust removal fan and the adjusting screw are threadedly connected, and a regulating frame is fixed on the upper surface of the positioning base plate. The warp knitting machine with a tension control function provided by the utility model crosses the warp yarns through multiple guide rollers, and limits them through multiple guide rollers. At this time, the user can start the dust removal fan to remove dust from the surface of the warp yarn. During the dust removal process, the user can adjust the position of the dust removal fan by rotating the adjusting screw, so that the user can freely choose the dust removal position.

[0004] In order to solve the problem of tension control, the prior art uses a plurality of guide rollers to limit the tension, but there is still a situation where the tension cannot be limited according to the width of the material, which leads to a deviation problem during the conveying process. Utility Model Content

[0005] The purpose of the utility model is to provide an embossing machine with a tension control function to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] An embossing machine with a tension control function comprises a workbench, a tube placement unit is arranged on the top surface of the workbench, a dust removal unit is arranged on the top surface of the workbench, a tension unit is arranged on the top surface of the workbench, and an anti-deviation unit is arranged on the inner side of the tension unit.

[0008] The anti-deviation unit includes a connecting groove, which is arranged on the inner side of the tension unit, and a tensioning roller is rotatably connected to the inner side of the connecting groove, a sliding groove is opened on the inner side of the tensioning roller, and a plurality of fixing holes are opened on the inner side of the sliding groove, and a limiting block is slidably engaged with the inner side of the limiting block, and a fixing rod is slidably connected to the inner side of the fixing hole, and a spring is arranged on the outer side of the fixing rod, and one end of the spring is fixedly connected to the inner side of the limiting block.

[0009] A further improvement of the technical solution of the utility model is that the pipe coil placement unit includes a fixing frame, the fixing frame is fixedly connected to the top surface of the workbench, one side of the fixing frame is fixedly connected to a motor 1, the output end of the motor 1 is transmission-connected to a bidirectional threaded rod, the inner side of the fixing frame is fixedly connected to a limiting rod, and the inner sides of the surfaces of the bidirectional threaded rod and the limiting rod are both provided with sliding grooves.

[0010] By adopting the above technical solution, the fixing frame, the motor, the bidirectional threaded rod, the limit rod and the sliding groove cooperate with each other, so as to achieve the effect of facilitating workers to adjust and fix the fabric rolls of different lengths.

[0011] A further improvement of the technical solution of the utility model is that an upper clamping groove is slidably connected to the inner side of the sliding groove, a threaded rod 1 is threadedly connected to one side of the upper clamping groove, a lower clamping groove is threadedly connected to the inner side of the surface of the threaded rod 1, a plurality of sliding blocks are arranged on the inner side of the lower clamping groove, and one side of the lower clamping groove is fixedly connected to the inner bottom surface of the sliding groove.

[0012] By adopting the above technical solution, the sliding groove, the upper clamping groove, the threaded rod 1, the lower clamping groove and the slider cooperate with each other, so as to achieve the effect of facilitating the rapid fixing of the fabric roll.

[0013] A further improvement of the technical solution of the utility model is that the dust removal unit includes a mounting frame, the mounting frame is fixedly connected to the top surface of the workbench, the top surface of the mounting frame is fixedly connected to a processing box, a box door is provided on one side of the processing box, and an adsorption net is slidably connected to the inner side of the box door.

[0014] By adopting the above technical solution, through the mutual cooperation of the mounting frame, the processing box, the box door and the adsorption net, the absorbed dust can be centrally processed, and it is convenient for workers to clean it.

[0015] A further improvement of the technical solution of the utility model is that a fan is sleeved on one side of the processing box, a dust conveying pipe is sleeved on the suction end of the fan, a plurality of dust suction nozzles are sleeved on one end of the dust conveying pipe, and a connecting roller is fixedly connected to the inner side of the mounting frame.

[0016] By adopting the above technical solution, the fan, the dust conveying pipe and the dust suction nozzle cooperate with each other, so as to achieve the effect of quickly cleaning and removing the debris and floating hair on the surface of the fabric.

[0017] A further improvement of the technical solution of the utility model is that the tension unit includes a connecting frame and a telescopic rod, one end of the telescopic rod is fixedly connected to the top surface of the connecting groove, and one end of the telescopic rod is fixedly connected to the inner top surface of the connecting frame.

[0018] By adopting the above technical solution, the effect of controlling the tensioning force adjustment is achieved through the mutual cooperation of the connecting frame, the second motor and the first gear.

[0019] A further improvement of the technical solution of the utility model is that the connecting frame is fixedly connected to the top surface of the workbench, the top surface of the connecting frame is fixedly connected to motor 2, the output end of motor 2 is transmission-connected to gear 1, one side of gear 1 is meshingly connected to gear 2, and the inner side of gear 2 is threadedly connected to threaded rod 2.

[0020] By adopting the above technical solution, the threaded rod 2 and the telescopic rod cooperate with each other, thereby avoiding the problem of deviation when controlling the tension force of the fabric.

[0021] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0022] 1. The utility model provides an embossing machine with a tension control function. Through the mutual cooperation of a connecting groove, a tensioning roller, a sliding groove, a fixing hole, a limiting block, a fixing rod and a spring, the effect of limiting the width of fabrics of different sizes is achieved, and at the same time, the problem of fabric displacement during fabric movement is avoided. Through the mutual cooperation of a fixing frame, a motor 1, a bidirectional threaded rod, a limiting rod and a sliding groove, the effect of facilitating workers to adjust and fix fabric rolls of different lengths is achieved. Through the mutual cooperation of a sliding groove, an upper clamping groove, a threaded rod 1, a lower clamping groove and a slider, the effect of facilitating quick fixation of a fabric roll is achieved.

[0023] 2. The utility model provides an embossing machine with a tension control function. Through the mutual cooperation of the mounting frame, the processing box, the box door and the adsorption net, the absorbed dust can be centrally processed, and it is convenient for workers to clean it. Through the mutual cooperation of the fan, the dust conveying pipe and the dust suction nozzle, the debris and floating hair on the surface of the fabric can be quickly cleaned and dusted. Through the mutual cooperation of the connecting frame, the second motor and the first gear, the effect of controlling the tension adjustment can be achieved. The mutual cooperation of the threaded rod 2 and the telescopic rod can avoid the problem of offset when controlling the tension of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0025] Figure 2 This is a structural schematic diagram of the coiled tube placement unit of the utility model;

[0026] Figure 3 It is a schematic diagram of the exploded structure of the dust removal unit of the utility model;

[0027] Figure 4 It is a structural schematic diagram of the tension unit of the utility model;

[0028] Figure 5 It is a partial structural schematic diagram of the anti-deviation unit of the utility model.

[0029] In the figure: 1. workbench; 2. coil tube placement unit; 21. fixed frame; 22. motor 1; 23. bidirectional threaded rod; 24. limit rod; 25. sliding groove; 26. upper clamping groove; 27. threaded rod 1; 28. lower clamping groove; 29. ​​anti-sliding block; 3. dust removal unit; 31. mounting frame; 32. processing box; 33. box door; 34. adsorption net; 35. fan; 36. dust conveying pipe; 37. dust suction nozzle; 38. connecting roller; 4. tension unit; 41. connecting frame; 42. motor 2; 43. gear 1; 44. gear 2; 45. threaded rod 2; 46. telescopic rod; 5. anti-deviating unit; 51. connecting groove; 52. tensioning roller; 53. slide groove; 54. fixing hole; 55. limit block; 56. fixing rod; 57. spring. DETAILED DESCRIPTION

[0030] The present invention is further described in detail below in conjunction with the embodiments:

[0031] Example 1

[0032] like Figure 1-5As shown, the utility model provides an embossing machine with a tension control function, including a workbench 1, a tube placing unit 2 is arranged on the top surface of the workbench 1, a dust removal unit 3 is arranged on the top surface of the workbench 1, a tension unit 4 is arranged on the top surface of the workbench 1, an anti-deviating unit 5 is arranged on the inner side of the tension unit 4, and the anti-deviating unit 5 includes a connecting groove 51, the connecting groove 51 is arranged on the inner side of the tension unit 4, a tensioning roller 52 is rotatably connected to the inner side of the connecting groove 51, a slide groove 53 is opened on the inner side of the tensioning roller 52, a plurality of fixing holes 54 are opened on the inner side of the slide groove 53, and a plurality of fixing holes 54 are opened on the inner side of the slide groove 53. A limit block 55 is movably connected, and a fixing rod 56 is slidably connected to the inner side of the limit block 55. One end of the fixing rod 56 is slidably connected to the inner side of the fixing hole 54. A spring 57 is arranged on the outer side of the fixing rod 56. One end of the spring 57 is fixedly connected to the inner side of the limit block 55. One end of the fabric is passed through the inner side of the connecting roller 38 and the tensioning roller 52 in sequence, and is placed inside the embossing machine. Then the fixing rod 56 is pulled to compress the spring 57 inside, and then the fixing rod 56 is taken out from the inner side of the fixing hole 54. Then the limit block 55 is moved to fit the side of the fabric according to the width of the fabric.

[0033] Example 2

[0034] like Figure 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the coiled tube placement unit 2 includes a fixing frame 21, the fixing frame 21 is fixedly connected to the top surface of the workbench 1, one side of the fixing frame 21 is fixedly connected to a motor 22, the output end of the motor 22 is transmission-connected to a bidirectional threaded rod 23, the inner side of the fixing frame 21 is fixedly connected to a limit rod 24, the inner sides of the surfaces of the bidirectional threaded rod 23 and the limit rod 24 are both provided with a sliding groove 25, the inner side of the sliding groove 25 is slidably connected to an upper clamping groove 26, one side of the upper clamping groove 26 is threadedly connected to a threaded rod 27, and the threaded rod 27 is threadedly connected to the upper clamping groove 26. The inner side of the surface of 7 is threadedly connected with a lower clamping groove 28, and a plurality of sliders 29 are arranged on the inner side of the lower clamping groove 28. One side of the lower clamping groove 28 is fixedly connected to the inner bottom surface of the sliding groove 25. The fabric roll to be embossed is placed on the inner side of the lower clamping groove 28 and fitted by the slider 29. Then, the motor 22 is controlled to drive the bidirectional threaded rod 23 to rotate, and then the other end of the fabric roll is placed on the inner side of the lower clamping groove 28. The threaded rod 27 is controlled to rotate, and then the upper clamping groove 26 is driven to fit the top surface of the fabric roll, thereby completing the rapid fixation of the fabric roll.

[0035] Example 3

[0036] like Figure 1-5As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the dust removal unit 3 includes a mounting frame 31, the mounting frame 31 is fixedly connected to the top surface of the workbench 1, the top surface of the mounting frame 31 is fixedly connected with a processing box 32, a box door 33 is provided on one side of the processing box 32, and an adsorption net 34 is slidably connected to the inner side of the box door 33, a fan 35 is sleeved on one side of the processing box 32, a dust conveying pipe 36 is sleeved on the suction end of the fan 35, and a plurality of dust suction nozzles 37 are sleeved on one end of the dust conveying pipe 36, a connecting roller 38 is fixedly connected to the inner side of the mounting frame 31, and the tension unit 4 includes a connecting frame 41 and a telescopic rod 46, one end of the telescopic rod 46 is fixedly connected to the top surface of the connecting groove 51, one end of the telescopic rod 46 is fixedly connected to the inner top surface of the connecting frame 41, the connecting frame 41 is fixedly connected to the top surface of the workbench 1, and the top surface of the connecting frame 41 is fixedly connected It is connected to a motor 2 42, and the output end of the motor 2 42 is transmission-connected with a gear 1 43, one side of the gear 1 43 is meshingly connected with a gear 2 44, and the inner side of the gear 2 44 is threadedly connected with a threaded rod 2 45. When it is necessary to control the tensioning force, the motor 2 42 is controlled to drive the gear 1 43 to rotate, whereupon the gear 1 43 and the gear 2 44 are meshed with each other, thereby driving the inner threaded rod 2 45 to rotate, thereby driving the connecting groove 51 to press the top surface of the fabric under the limit of the telescopic rod 46. During the movement of the fabric, the fan 35 is controlled to work, and then the debris generated by the fabric is cleaned through the dust suction nozzle 37, and transported to the interior of the processing box 32 through the dust conveying pipe 36, and the debris is adsorbed by the adsorption net 34. After long-term use, the box door 33 is opened, and the adsorption net 34 is taken out for recycling.

[0037] The following is a detailed description of the working principle of the embossing machine with tension control function.

[0038] like Figure 1-5As shown, the fabric roll to be embossed is placed on the inner side of the lower clamping groove 28 and fitted by the slider 29, and then the motor 22 is controlled to drive the bidirectional threaded rod 23 to rotate, and then the other end of the fabric roll is placed on the inner side of the lower clamping groove 28, and the threaded rod 27 is controlled to rotate, and then the upper clamping groove 26 is driven to fit the top surface of the fabric roll, and then the fabric roll is quickly fixed, and one end of the fabric is passed through the inner side of the connecting roller 38 and the tensioning roller 52 in turn, and is placed inside the embossing machine, and then the fixing rod 56 is pulled to compress the inner spring 57, and then the fixing rod 56 is taken out from the inner side of the fixing hole 54, and then the limit block 55 is moved to adjust the width of the fabric. The side of the fabric is fitted, and the fabric is limited. When the tensioning force needs to be controlled, the control motor 2 42 drives the gear 1 43 to rotate, and the gear 1 43 and the gear 2 44 are meshed with each other, which drives the inner threaded rod 2 45 to rotate, and drives the connecting groove 51 to press the top surface of the fabric under the limit of the telescopic rod 46. In the process of fabric movement, the control fan 35 is operated, and the debris generated by the fabric is cleaned through the dust suction nozzle 37, and transported to the interior of the processing box 32 through the dust conveying pipe 36, and the debris is adsorbed by the adsorption net 34. After long-term use, the box door 33 is opened, and the adsorption net 34 is taken out for recycling.

[0039] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. An embossing machine with tension control function, comprising a workbench (1), characterized in that: The top surface of the workbench (1) is provided with a coiled tube placement unit (2), the top surface of the workbench (1) is provided with a dust removal unit (3), the top surface of the workbench (1) is provided with a tension unit (4), and an anti-deviating unit (5) is provided on the inner side of the tension unit (4); The anti-deviating unit (5) comprises a connecting groove (51), wherein the connecting groove (51) is arranged on the inner side of the tension unit (4), a tensioning roller (52) is rotatably connected to the inner side of the connecting groove (51), a sliding groove (53) is provided on the inner side of the tensioning roller (52), a plurality of fixing holes (54) are provided on the inner side of the sliding groove (53), a limiting block (55) is slidably engaged on the inner side of the sliding groove (53), a fixing rod (56) is slidably engaged on the inner side of the limiting block (55), one end of the fixing rod (56) is slidably engaged on the inner side of the fixing hole (54), a spring (57) is provided on the outer side of the fixing rod (56), and one end of the spring (57) is fixedly connected to the inner side of the limiting block (55).

2. The embossing machine with tension control function according to claim 1, characterized in that: The coiled tube placement unit (2) comprises a fixing frame (21), the fixing frame (21) is fixedly connected to the top surface of the workbench (1), a motor 1 (22) is fixedly connected to one side of the fixing frame (21), the output end of the motor 1 (22) is transmission-connected to a bidirectional threaded rod (23), the inner side of the fixing frame (21) is fixedly connected to a limit rod (24), and the inner sides of the surfaces of the bidirectional threaded rod (23) and the limit rod (24) are both provided with sliding grooves (25).

3. The embossing machine with tension control function according to claim 2, characterized in that: An upper clamping groove (26) is slidably engaged on the inner side of the sliding groove (25), a threaded rod (27) is threadedly connected to one side of the upper clamping groove (26), a lower clamping groove (28) is threadedly connected to the inner side of the surface of the threaded rod (27), a plurality of sliding blocks (29) are arranged on the inner side of the lower clamping groove (28), and one side of the lower clamping groove (28) is fixedly connected to the inner bottom surface of the sliding groove (25).

4. The embossing machine with tension control function according to claim 1, characterized in that: The dust removal unit (3) comprises a mounting frame (31), the mounting frame (31) being fixedly connected to the top surface of the workbench (1), the top surface of the mounting frame (31) being fixedly connected to a processing box (32), a box door (33) being provided on one side of the processing box (32), and an adsorption net (34) being slidably engaged on the inner side of the box door (33).

5. The embossing machine with tension control function according to claim 4, characterized in that: A fan (35) is sleeved on one side of the processing box (32), a dust conveying pipe (36) is sleeved on the air suction end of the fan (35), a plurality of dust suction nozzles (37) are sleeved on one end of the dust conveying pipe (36), and a connecting roller (38) is fixedly connected to the inner side of the mounting frame (31).

6. The embossing machine with tension control function according to claim 1, characterized in that: The tension unit (4) comprises a connecting frame (41) and a telescopic rod (46), one end of the telescopic rod (46) is fixedly connected to the top surface of the connecting groove (51), and one end of the telescopic rod (46) is fixedly connected to the inner top surface of the connecting frame (41).

7. The embossing machine with tension control function according to claim 6, characterized in that: The connecting frame (41) is fixedly connected to the top surface of the workbench (1), and the top surface of the connecting frame (41) is fixedly connected to a second motor (42), the output end of the second motor (42) is transmission-connected to a first gear (43), one side of the first gear (43) is meshingly connected to a second gear (44), and the inner side of the second gear (44) is threadedly connected to a second threaded rod (45).

Citation Information

Patent Citations

  • Warp knitting machine with tension control function

    CN220099335U