Compression cavity built-in valve structure of gas compressor

By building an intake valve in the gas compressor, the traditional external intake valves are solved, which is prone to damage and inconvenient to maintain, and the effects of space saving, easy maintenance and efficient compression are achieved.

CN222650118UActive Publication Date: 2025-03-21ZHEJIANG HONGFENG HEAVY IND MACHINERY
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Patent Information

Application Number
CN202420847899.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-03-21
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The air intake valve of traditional gas compressors is externally located, occupying a large space, is easily damaged, and has a fixed structure, making it inconvenient to maintain.

Method used

Design a gas compressor's built-in valve structure, and the air intake valve is built-in and flexible disassembly and assembled by installing components.

Benefits of technology

The built-in air intake valve saves equipment space, reduces the risk of damage, and is flexible in structure, easy to maintain and avoids inconvenience during use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gas compressors, in particular to a compression cavity built-in valve structure of a gas compressor, which comprises a machine body, fixed support legs are symmetrically and fixedly connected to two sides of the bottom of the machine body, and a grip is fixedly connected to one side of the top of the machine body. The side, away from the grip, of the top of the machine body is fixedly connected with a supporting frame, one side of the top of the supporting frame is fixedly connected with a driving motor, the side, away from the driving motor, of the top of the supporting frame is fixedly connected with a compression support, and the top of the compression support is fixedly connected with a compression cavity. Compared with the prior art, the built-in air inlet valve not only saves larger equipment space, but also is not easy to collide and damage due to the fact that the exposed part of the built-in air inlet valve is less, so that normal use of the built-in air inlet valve is guaranteed, in addition, the structure of the air inlet valve is more flexible, the built-in air inlet valve is convenient to disassemble and assemble during maintenance, and inconvenience cannot be generated during use.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas compressors, in particular to a compression chamber built-in valve structure of a gas compressor. Background Art

[0002] A gas compressor is a mechanical device used to compress a gas into a smaller volume and higher pressure. It works by increasing the distance between gas molecules and reducing the space they have free to move around. This results in an increase in the gas's pressure. Compressors are commonly used in industrial processes such as refrigeration, air compression, and chemical production. There are different types of gas compressors, including reciprocating, rotary screw, and centrifugal compressors. The choice of gas compressor depends on the specific requirements of the application. When selecting a gas compressor, it is important to consider the type of gas to be compressed, the desired output pressure and flow rate, and any specific environmental or safety requirements.

[0003] Although traditional gas compressors are very common and widely used, they still have some shortcomings. For example, their intake valves are mostly external, which not only takes up a large equipment space, but also is easily damaged by bumps and collisions due to its large amount of exposure, thus affecting its normal use. In addition, the structure of the intake valve is relatively fixed, so it is difficult to disassemble and assemble it during maintenance, which causes inconvenience in use. Therefore, in view of the above problems, a gas compressor compression chamber built-in valve structure is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a built-in valve structure for the compression chamber of a gas compressor, wherein the air intake valve is arranged to be built-in. The built-in air intake valve not only saves a large amount of equipment space, but also is not easily damaged by bumps and collisions due to its small exposed portion, thereby ensuring its normal use. In addition, the structure of the air intake valve is relatively flexible, so it is convenient to disassemble and assemble it during maintenance, thereby not causing any inconvenience during use, thereby solving the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A built-in valve structure for the compression chamber of a gas compressor comprises a body, wherein the bottom two sides of the body are symmetrical and fixedly connected with fixed feet, a top side of the body is fixedly connected with a handle, a top side of the body away from the handle is fixedly connected with a support frame, a top side of the support frame is fixedly connected with a drive motor, a top side of the support frame away from the drive motor is fixedly connected with a compression support, a top of the compression support is fixedly connected with a compression chamber, a top side of the compression chamber is provided with an air intake assembly, a mounting groove is opened on the compression chamber, mounting assemblies are provided in the mounting groove and on the air intake assembly, and an exhaust valve is provided in the inner cavity of the compression chamber.

[0007] Preferably, the air intake assembly includes a connecting support plate, a filter is fixedly connected to the top of the connecting support plate, an air intake valve is fixedly connected to the bottom of the connecting support plate, and a top end of the air intake valve passes through the connecting support plate and is connected to the filter.

[0008] Preferably, the mounting assembly includes connecting slots symmetrically opened on the two side walls of the mounting slot, the connecting slots are penetrated by connecting screw holes, and the upper and lower ends of the connecting screw holes penetrate the top wall of the compression chamber, and the inner cavity of the connecting screw holes is threadedly connected with mounting bolts.

[0009] Preferably, the mounting assembly also includes mounting slots symmetrically opened on the two side walls of the connecting support plate, the inner side walls of the mounting slots are fixedly connected with a telescopic support rod, the outer surface of the telescopic support rod is sleeved with a return spring and a connecting block is fixedly connected to one end of the telescopic support rod away from the inner side wall of the mounting slot.

[0010] Preferably, the connection card block and the connection card slot are arranged in corresponding positions and matching specifications, a threaded through hole is longitudinally penetrated through the connection card block, and the threaded through hole and the connection screw hole are arranged in corresponding positions and matching specifications.

[0011] Preferably, one end of the exhaust valve passes through the top side wall of the compression chamber and extends to the outside, and the extended end of the exhaust valve passes through the top wall of the body and communicates with the inner cavity of the body.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] In the utility model, the gas can be compressed by the provided compression support and compression chamber, and the gas can be compressed into a smaller volume and a higher pressure. The provided driving motor can provide power for the compression of the gas. The provided air intake component can be used for air intake processing. The provided filter can filter oil or other impurities in the air to prevent the compression process of the gas from being affected. The filtered gas can be introduced into the compression chamber by the provided air intake valve, and the air intake valve can be built into the compression chamber by the provided installation component. The built-in air intake valve not only saves a large amount of equipment space, but also is not easily damaged by bumps and collisions due to the small amount of exposed parts, thereby ensuring its normal use. In addition, since the disassembly and assembly structure of the air intake valve is more flexible, it is convenient to disassemble and assemble it during maintenance, thereby causing no inconvenience in use. The provided exhaust valve can introduce the compressed gas into the body for subsequent treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the front view of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the compression chamber of the utility model;

[0016] Figure 3 It is a schematic diagram of the connection structure between the compression chamber and the air intake assembly of the utility model;

[0017] Figure 4 It is an exploded schematic diagram of the connection between the compression chamber and the air intake assembly of the utility model;

[0018] Figure 5 The structure diagram of the installation assembly of the utility model is shown in FIG. Figure 1 ;

[0019] Figure 6 The structure diagram of the installation assembly of the utility model is shown in FIG. Figure 2 .

[0020] In the figure: 1. body; 2. handle; 3. support frame; 4. drive motor; 5. compression support; 6. compression chamber; 7. connecting support plate; 8. filter; 9. intake valve; 10. installation slot; 11. connecting slot; 12. connecting screw hole; 13. installation bolt; 14. installation slot; 15. telescopic support rod; 16. reset spring; 17. connecting block; 18. threaded through hole; 19. exhaust valve. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0023] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0024] See also Figure 1-6 , the utility model provides a technical solution:

[0025] A gas compressor compression chamber built-in valve structure comprises a body 1, the bottom two sides of the body 1 are symmetrical and fixedly connected with fixed feet, a handle 2 is fixedly connected to one side of the top of the body 1, a support frame 3 is fixedly connected to the side of the top of the body 1 away from the handle 2, a drive motor 4 is fixedly connected to one side of the top of the support frame 3, a compression support 5 is fixedly connected to the side of the top of the support frame 3 away from the drive motor 4, a compression chamber 6 is fixedly connected to the top of the compression support 5, an air intake assembly is provided on one side of the top of the compression chamber 6, a mounting groove 10 is opened on the compression chamber 6, mounting assemblies are provided in the mounting groove 10 and on the air intake assembly, and an exhaust valve 19 is provided in the inner cavity of the compression chamber 6.

[0026] The air intake assembly includes a connecting support plate 7, a filter 8 is fixedly connected to the top of the connecting support plate 7, an air intake valve 9 is fixedly connected to the bottom of the connecting support plate 7, the top of the air intake valve 9 passes through the connecting support plate 7 and is connected to the filter 8, the air intake assembly can perform air intake processing, the filter 8 can filter oil or other impurities in the air to prevent affecting the compression process of the gas, and the air intake valve 9 can introduce the filtered gas into the compression chamber 6; the installation assembly includes a connecting card slot 11 symmetrically arranged on the two side walls of the installation groove 10, a connecting screw hole 12 is penetrated through the connecting card slot 11, and the upper and lower ends of the connecting screw hole 12 pass through the top wall of the compression chamber 6, and the inner cavity of the connecting screw hole 12 is threadedly connected with a mounting bolt 13, and the installation assembly also includes a mounting card slot 14 symmetrically arranged on the two side walls of the connecting support plate 7, and the inner side wall of the mounting card slot 14 is fixedly connected with a telescopic support rod 15, and the outer surface of the telescopic support rod 15 is sleeved with a reset spring 16 and the telescopic support rod 15 is away from A connecting block 17 is fixedly connected to one end of the inner wall of the mounting slot 14. The connecting block 17 corresponds to the connecting slot 11 in position and has matching specifications. A threaded through hole 18 is longitudinally penetrated on the connecting block 17. The threaded through hole 18 corresponds to the connecting screw hole 12 in position and has matching specifications. The mounting assembly can embed the intake valve 9 into the compression chamber 6. The built-in intake valve 9 not only saves a large amount of equipment space, but also is not easily damaged by collisions due to the small exposed part, thereby ensuring its normal use. In addition, since the disassembly and assembly structure of the intake valve 9 is relatively flexible, it is convenient to disassemble and assemble it during maintenance, thereby not causing inconvenience in use. One end of the exhaust valve 19 penetrates the top side wall of the compression chamber 6 and extends to the outside, and the extended end of the exhaust valve 19 penetrates the top wall of the body 1 and is connected to the inner cavity of the body 1. The exhaust valve 19 can introduce the compressed gas into the body 1 for subsequent processing.

[0027] Working process: the compression support 5 and the compression chamber 6 can compress the gas to a smaller volume and a higher pressure. The driving motor 4 can provide power for the compression of the gas. The air intake component can perform air intake processing. The filter 8 can filter oil or other impurities in the air to prevent affecting the compression process of the gas. The air intake valve 9 can introduce the filtered gas into the compression chamber 6. The installation component can build the air intake valve 9 into the compression chamber 6. The built-in air intake valve 9 not only saves a large amount of equipment space, but also has less exposed parts, so it is not easy to cause bumps and damage to it, thereby ensuring its normal use. In addition, since the disassembly and assembly structure of the air intake valve 9 is more flexible, it is easy to disassemble and assemble it during maintenance, so as not to cause inconvenience in use. During installation, firstly place the air intake valve 9 in the compression chamber 6 through the installation groove 10. When the connecting block 17 moves down to the connecting slot 11, the squeezing force of the installing slot 10 on the connecting block 17 disappears, and the reset spring 16 drives the telescopic supporting rod 15 and the connecting block 17 to return to the outside through its own resilience, thereby providing good connectivity between the compression chamber 6 and the air intake assembly through the mutual engagement of the connecting block 17 and the installing slot 14. Finally, the installing bolt 13 is screwed into the threaded through hole 18 and the connecting screw hole 12 to complete the installation. The exhaust valve 19 can introduce the compressed gas into the machine body 1 for subsequent processing.

[0028] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the scope and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gas compressor having a built-in valve structure in a compression chamber, comprising a body (1), characterized in that: The bottom sides of the machine body (1) are symmetrical and fixedly connected with fixed feet, one side of the top of the machine body (1) is fixedly connected with a handle (2), the side of the top of the machine body (1) away from the handle (2) is fixedly connected with a support frame (3), one side of the top of the support frame (3) is fixedly connected with a drive motor (4), the side of the top of the support frame (3) away from the drive motor (4) is fixedly connected with a compression support (5), the top of the compression support (5) is fixedly connected with a compression chamber (6), one side of the top of the compression chamber (6) is provided with an air intake component, the compression chamber (6) is provided with a mounting groove (10), the mounting groove (10) and the air intake component are provided with mounting components, and the inner cavity of the compression chamber (6) is provided with an exhaust valve (19).

2. A gas compressor compression chamber built-in valve structure according to claim 1, characterized in that: The air intake assembly comprises a connecting support plate (7), the top of the connecting support plate (7) being fixedly connected to a filter (8), the bottom of the connecting support plate (7) being fixedly connected to an air intake valve (9), the top end of the air intake valve (9) passing through the connecting support plate (7) and being in communication with the filter (8).

3. The compression chamber built-in valve structure of a gas compressor according to claim 1, characterized in that: The mounting assembly comprises connecting slots (11) symmetrically arranged on two side walls of the mounting through slot (10), a connecting screw hole (12) penetrating the connecting slot (11), and upper and lower ends of the connecting screw hole (12) penetrating the top wall of the compression chamber (6), and the inner cavity of the connecting screw hole (12) is threadedly connected with a mounting bolt (13).

4. A gas compressor compression chamber built-in valve structure according to claim 2 or 3, characterized in that: The mounting assembly further comprises mounting slots (14) symmetrically arranged on the two side walls of the connecting support plate (7); a telescopic support rod (15) is fixedly connected to the inner side wall of the mounting slot (14); a return spring (16) is sleeved on the outer surface of the telescopic support rod (15); and a connecting block (17) is fixedly connected to one end of the telescopic support rod (15) away from the inner side wall of the mounting slot (14).

5. A gas compressor compression chamber built-in valve structure according to claim 4, characterized in that: The connection card block (17) and the connection card slot (11) are arranged in a corresponding position and with matching specifications. A threaded through hole (18) is longitudinally penetrated through the connection card block (17). The threaded through hole (18) and the connection screw hole (12) are arranged in a corresponding position and with matching specifications.

6. The compression chamber built-in valve structure of a gas compressor according to claim 1, characterized in that: One end of the exhaust valve (19) passes through the top side wall of the compression chamber (6) and extends to the outside, and the extended end of the exhaust valve (19) passes through the top wall of the machine body (1) and is in communication with the inner cavity of the machine body (1).