Cooler capable of controlling temperature of extracted material
By designing three coolers in series cooling cylinders, each cooling cylinder is equipped with a corrugated heat exchange tube and a spiral water flow channel, and is equipped with a temperature sensor, it solves the problems of uneven cooling and temperature fluctuations in the cooling of high-temperature and high-viscosity materials, and achieves efficient and accurate material cooling and energy consumption reduction.
Patent Information
- Application Number
- CN202421344429.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-13
AI Technical Summary
When traditional cooling equipment faces high-temperature and high-viscosity materials, it is easy to have problems such as uneven cooling and large temperature fluctuations, which affect product quality and production efficiency.
A cooler consisting of three series cooling cylinders is designed. Each cooling cylinder is equipped with a corrugated heat exchange tube and a spiral water flow channel to monitor the material temperature in real time through a temperature sensor to achieve precise control.
This design improves cooling efficiency, avoids uneven cooling and temperature fluctuations, ensures product quality and production efficiency, while reducing energy consumption.
Smart Images

Figure CN222651772U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cooling equipment, in particular to a cooler capable of controlling the temperature of an extraction material. Background Art
[0002] In the chemical, pharmaceutical, and food processing industries, it is crucial to accurately control the temperature of materials in the production process. In particular, in certain specific production links, the extracted materials need to be cooled quickly and evenly to ensure product quality and production efficiency. However, traditional cooling equipment often has problems such as low cooling efficiency, low temperature control accuracy, and high energy consumption. Therefore, designing a cooler that can efficiently and accurately control the material temperature and has low energy consumption has always been a research focus in the relevant technical field.
[0003] Although existing cooling equipment can meet production needs to a certain extent, it often encounters problems such as uneven cooling and large temperature fluctuations when facing high-temperature and high-viscosity materials. This not only affects the quality and stability of the product, but may also have an adverse impact on subsequent production links. In addition, some traditional cooling equipment also has problems such as complex structure, difficult maintenance, and high energy consumption, which undoubtedly increases the production cost and operating pressure of enterprises. Utility Model Content
[0004] The purpose of the utility model is to provide a cooler that can control the temperature of the extracted material, so as to solve the problems of the existing cooling equipment proposed in the above background technology. Although it can meet the production needs to a certain extent, it often has problems such as uneven cooling and large temperature fluctuations when facing high-temperature and high-viscosity materials.
[0005] To achieve the above-mentioned purpose, the utility model provides a cooler that can control the temperature of the extracted material, including a support seat, a first cooling cylinder, a second cooling cylinder and a third cooling cylinder are installed on the top of the support seat, one end of the first cooling cylinder is connected to a feed pipe, the other end of the first cooling cylinder is connected to the second cooling cylinder through a first delivery pipe, the end of the first delivery pipe is connected to the third cooling cylinder through the second delivery pipe, the end of the third cooling cylinder is connected to a discharge pipe, the outer wall of the first cooling cylinder is connected to the outer wall of the second cooling cylinder through a second water delivery pipe, the first cooling cylinder and the third cooling cylinder are connected through a first water delivery pipe, the outer wall of the third cooling cylinder is connected to a cold water inlet pipe, and the outer wall of the second cooling cylinder is connected to a water outlet pipe.
[0006] Preferably, the first cooling cylinder, the second cooling cylinder and the third cooling cylinder have the same structure.
[0007] Preferably, a corrugated heat exchange tube is provided inside the first cooling tube, and a bracket is installed between the outer wall of the corrugated heat exchange tube and the inner wall of the first cooling tube.
[0008] Preferably, a water flow channel is provided between the outer wall of the corrugated heat exchange tube and the inner wall of the first cooling cylinder.
[0009] Preferably, the water flow channel is a spiral channel structure.
[0010] Preferably, the first cooling cylinder, the second cooling cylinder and the third cooling cylinder are arranged in parallel with equal intervals.
[0011] Preferably, the first material conveying pipe and the second material conveying pipe are U-shaped structures.
[0012] Preferably, temperature sensors are installed on both the feed pipe and the discharge pipe.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The cooler that can control the temperature of the extracted material adopts a design of three cooling cylinders in series, so that the temperature of the material can be gradually and evenly reduced during the flow process, avoiding the problems of uneven cooling or temperature fluctuations that may occur in traditional equipment. At the same time, by setting up corrugated heat exchange tubes and water flow channels inside each cooling tube, especially the spiral water flow channel design, the heat exchange area is greatly increased, the heat exchange efficiency is improved, and the temperature of the material is quickly and evenly reduced. By installing temperature sensors on the feed pipe and the discharge pipe, the temperature of the material can be monitored in real time, providing strong support for the precise control of the cooling process. This design not only ensures product quality and production efficiency, but also reduces energy consumption, because the flow and temperature of the cooling water can be accurately adjusted as needed to avoid unnecessary energy waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is one of the schematic diagrams of the internal structure of the first cooling cylinder in the utility model;
[0017] Figure 3 This is the second schematic diagram of the internal structure of the first cooling cylinder in the present utility model.
[0018] The meaning of each number in the figure is:
[0019] 1. Support seat; 11. Cold water inlet pipe; 12. First water delivery pipe; 2. First cooling cylinder; 21. First material delivery pipe; 22. Second water delivery pipe; 23. Corrugated heat exchange tube; 24. Bracket; 25. Water flow channel; 3. Second cooling cylinder; 31. Second material delivery pipe; 32. Water outlet pipe; 4. Third cooling cylinder; 5. Feed pipe; 6. Discharge pipe; 7. Temperature sensor. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] The utility model provides a cooler capable of controlling the temperature of the extracted material. Figure 1-Figure 3 As shown, it includes a support base 1, and the top of the support base 1 is equipped with a first cooling cylinder 2, a second cooling cylinder 3 and a third cooling cylinder 4, one end of the first cooling cylinder 2 is connected to a feed pipe 5, and the other end of the first cooling cylinder 2 is connected to the second cooling cylinder 3 through a first conveying pipe 21, and the end of the first conveying pipe 21 is connected to the third cooling cylinder 4 through a second conveying pipe 31, and the end of the third cooling cylinder 4 is connected to a discharge pipe 6, and the outer wall of the first cooling cylinder 2 is connected to the outer wall of the second cooling cylinder 3 through a second water pipe 22, and the first cooling cylinder 2 and the third cooling cylinder 4 are connected through a first water pipe 12, and the outer wall of the third cooling cylinder 4 is connected to a cold water inlet pipe 11, and the outer wall of the second cooling cylinder 3 is connected to a water outlet pipe 32, and through three cooling cylinders in series (the first cooling cylinder, the second cooling cylinder and the third cooling cylinder), the material can be cooled multiple times during the flow process to ensure that the material temperature is gradually reduced. This design improves the cooling efficiency, so that the material can reach the required temperature more quickly. Each cooling cylinder is connected by a specific water pipe to ensure that the cooling water can flow evenly through each cooling cylinder, thereby providing a uniform cooling effect. This avoids uneven temperatures of the material during the cooling process and ensures product quality. Through the design of the cold water inlet and outlet pipes, the flow and temperature of the cooling water can be easily controlled and adjusted, thereby achieving precise control of the material cooling process. This flexibility allows the cooler to adapt to different materials and cooling requirements. The design of the support seat not only provides stable support for the cooling cylinder, but also ensures the structural strength and stability of the entire cooling system. This design helps to extend the service life of the cooler and reduce maintenance costs. Through a reasonable cooling cylinder layout and water flow design, the cooler can reduce energy consumption while achieving efficient cooling. In addition, by accurately controlling the use of cooling water, the waste of water resources can be further reduced.
[0022] In this embodiment, the first cooling cylinder 2, the second cooling cylinder 3 and the third cooling cylinder 4 have the same structure.
[0023] Specifically, a corrugated heat exchange tube 23 is arranged inside the first cooling tube 2, and a bracket 24 is installed between the outer wall of the corrugated heat exchange tube 23 and the inner wall of the first cooling tube 2 to facilitate the fixation of the corrugated heat exchange tube 23. Water flows through the outside of the corrugated heat exchange tube 23, and the material passes through the inside of the corrugated heat exchange tube 23, thereby realizing heat exchange cooling.
[0024] Furthermore, a water flow channel 25 is provided between the outer wall of the corrugated heat exchange tube 23 and the inner wall of the first cooling cylinder 2 to facilitate the flow of water.
[0025] Furthermore, the water flow channel 25 is a spiral channel structure, which is convenient for increasing the flow distance of the water flow, thereby increasing the contact area between the water flow and the material.
[0026] Furthermore, the first cooling cylinder 2, the second cooling cylinder 3 and the third cooling cylinder 4 are arranged in parallel and at equal intervals to ensure the temperature of the material.
[0027] Furthermore, the first material conveying pipe 21 and the second material conveying pipe 3 are U-shaped structures to facilitate the transportation of materials.
[0028] Furthermore, temperature sensors 7 are installed on both the feed pipe 5 and the discharge pipe 6 to monitor the temperature of the incoming and outgoing materials.
[0029] When the cooler of the utility model that can control the temperature of the extracted material is used, the material first enters the first cooling cylinder 2 and flows through the corrugated heat exchange tube 23. At this time, the cooling water injected from the cold water inlet pipe 11 begins to flow through the first water pipe 12 between the first cooling cylinder 2 and the third cooling cylinder 4. The cooling water is diverted from the first water pipe 12 and enters the water flow channel 25 of the first cooling cylinder 2. This spiral channel structure increases the flow distance of the water flow, so that the water flow can more fully exchange heat with the material. The material cooled by the first cooling cylinder 2 will be transmitted to the second cooling cylinder 3 through the first feed pipe 21 (U-shaped structure). Similarly, in the second cooling cylinder 3, the material will continue to be cooled by the cooling water. After the cooling water flows in the second cooling cylinder 3, it will flow out through the outlet pipe 32, taking away heat at the same time. The material is then transmitted to the third cooling cylinder 4 through the second feed pipe 31 for the final stage of cooling. Here, the material is again heat-exchanged with the cooling water newly injected from the cold water inlet pipe 11. After the material has been finally cooled in the third cooling cylinder 4, it is discharged through the discharge pipe 6. At the same time, the temperature sensor on the discharge pipe 6 records the temperature of the material when it is discharged to ensure that the material has dropped to the required temperature.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A cooler capable of controlling the temperature of an extraction material, comprising a support base (1), characterized in that: A first cooling cylinder (2), a second cooling cylinder (3) and a third cooling cylinder (4) are installed on the top of the support seat (1); one end of the first cooling cylinder (2) is connected to a feed pipe (5); the other end of the first cooling cylinder (2) is connected to the second cooling cylinder (3) via a first delivery pipe (21); the end of the first delivery pipe (21) is connected to the third cooling cylinder (4) via a second delivery pipe (31); the end of the third cooling cylinder (4) is connected to a discharge pipe (6); the outer wall of the first cooling cylinder (2) is connected to the outer wall of the second cooling cylinder (3) via a second water delivery pipe (22); the first cooling cylinder (2) and the third cooling cylinder (4) are connected via a first water delivery pipe (12); the outer wall of the third cooling cylinder (4) is connected to a cold water inlet pipe (11); and the outer wall of the second cooling cylinder (3) is connected to a water outlet pipe (32).
2. The cooler capable of controlling the temperature of the extracted material according to claim 1, characterized in that: The first cooling cylinder (2), the second cooling cylinder (3) and the third cooling cylinder (4) have the same structure.
3. The cooler capable of controlling the temperature of the extracted material according to claim 2, characterized in that: A corrugated heat exchange tube (23) is arranged inside the first cooling tube (2), and a bracket (24) is installed between the outer wall of the corrugated heat exchange tube (23) and the inner wall of the first cooling tube (2).
4. The cooler capable of controlling the temperature of the extracted material according to claim 3, characterized in that: A water flow channel (25) is provided between the outer wall of the corrugated heat exchange tube (23) and the inner wall of the first cooling cylinder (2).
5. The cooler capable of controlling the temperature of the extracted material according to claim 4, characterized in that: The water flow channel (25) is a spiral channel structure.
6. The cooler capable of controlling the temperature of the extracted material according to claim 3, characterized in that: The first cooling cylinder (2), the second cooling cylinder (3) and the third cooling cylinder (4) are arranged in parallel and at equal intervals.
7. The cooler capable of controlling the temperature of the extracted material according to claim 1, characterized in that: The first material conveying pipe (21) and the second material conveying pipe (31) are U-shaped structures.
8. The cooler capable of controlling the temperature of the extracted material according to claim 1, characterized in that: The feed pipe (5) and the discharge pipe (6) are both equipped with temperature sensors (7).