Strain clamp reverse pressure comparison plate and strain clamp reverse pressure comparison assembly
By providing tension wire clamping inverted comparison board, the problem of difficult to judge the wrapping depth of the wire sleeve is solved, and fast and accurate comparison is achieved, reducing the rework rate and cost.
Patent Information
- Application Number
- CN202421298593.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-07
AI Technical Summary
When installing wire sleeves in the prior art, it is difficult to accurately determine the wrapping depth of wire sleeves, resulting in high rework rate, high cost and low efficiency.
A tension-resistant wire clamp inverted pressure comparison plate is provided, and its plate body shape and size are consistent with the axis section of the tension-resistant wire clamp of the corresponding specification, and are used to compare the socket depth of the alignment wire sleeve on the tension-resistant wire clamp.
By using tension wire to clamp the inverted comparison plate, the socket depth of the wire sleeve can be quickly and accurately judged, the rework rate is reduced, the efficiency is improved, and the cost is low.
Smart Images

Figure CN222652112U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of power transmission and transformation, and particularly relates to a tension wire clamp back pressure comparison plate and a tension wire clamp back pressure comparison assembly. Background Art
[0002] The tension clamp 3 is a commonly used hardware in the field of power transmission and transformation (such as Figure 1 As shown), it is mainly used to fix the conductor on the tension insulator string, thereby playing the role of anchoring. Its main components include a ring part 31, a corrugated rod part 32 and a sleeve part 33 (as shown Figure 2 As shown, the end of the sleeve portion 33 away from the annular portion 31 has an eyelet), wherein the steel cable in the middle of the conductor 5 is inserted into the sleeve portion to press the sleeve portion partially to deform, so as to clamp the steel cable in the sleeve portion, and the aluminum sub-wire on the periphery of the conductor is wrapped outside the sleeve portion and the corrugated rod portion, and is wrapped and clamped by the wire sleeve 4 wrapped around the periphery, so that the aluminum sub-wire is wrapped and fastened outside the tension clamp 3 (as shown in FIG. Figure 3 As shown), the wire sleeve 4 has high requirements during installation, and the depth of its wrapping on the corrugated rod part must meet the requirements. Currently, X-ray equipment is mostly used for detection to determine whether it is qualified. If it is unqualified, rework is required, but the use of X-ray equipment for detection will result in high cost and low efficiency. Utility Model Content
[0003] In order to solve the above technical problems, one of the objectives of the utility model is to provide a tension clamp backpressure comparison plate which has a simple structure and can be directly used to compare the backpressure depth of the tension clamp.
[0004] In order to achieve the above-mentioned purpose, the technical solution of the utility model is as follows: a tension clamp inverted pressure comparison plate, including a plate body, and the shape and size of the plate body are consistent with the axial cross-section of the tension clamp of corresponding specifications.
[0005] The beneficial effect of the above technical solution is that when the wire sleeve is pressed back on the tension clamp, a tension clamp pressing comparison plate of corresponding specifications can be used to align the tension clamp to compare the depth of the wire sleeve on the tension clamp, thereby judging whether the pressing process of the tension clamp is qualified.
[0006] The plate body described in the above technical solution is a plastic material piece.
[0007] The beneficial effects of the above technical solution are: it is light in weight and has low production cost.
[0008] The plate body described in the above technical solution is a transparent plate.
[0009] The beneficial effect of the above technical solution is that it can be observed more conveniently during comparison.
[0010] The plate body in the above technical solution has a thickness of 1-5 mm.
[0011] The beneficial effects of the above technical solution are: it has moderate thickness and is easy to use.
[0012] The plate body in the above technical solution comprises an annular portion, a toothed plate portion and a straight plate portion which are connected in sequence, and the middle portions of both sides of the toothed plate portion are serrated to present a corrugated shape.
[0013] The beneficial effect of the above technical solution is that its structure is simple, so that the annular part, the tooth plate part and the straight plate part correspond to the corresponding parts on the tension clamp respectively, so as to facilitate comparison.
[0014] In the above technical solution, the annular portion is in the shape of a waisted ring, and one end of the toothed plate portion is connected to the long axis end of the annular portion, and one end of the straight plate portion is connected to the other end of the toothed plate portion.
[0015] The beneficial effect of the above technical solution is that it has a simple structure.
[0016] In the above technical solution, a length scale is provided on one side of the plate body corresponding to the toothed plate portion and the straight plate portion.
[0017] The beneficial effect of the above technical solution is that the depth of the wire sleeve connection can be understood according to the length scale.
[0018] In the above technical solution, the width of the toothed plate portion is greater than the width of the straight plate portion, and the connecting end of the toothed plate portion and the straight plate portion gradually narrows to form a bevel transition.
[0019] The beneficial effect of the above technical solution is that it can avoid the edges and corners from being too sharp.
[0020] The second purpose of the utility model is to provide a tension wire clamp backpressure comparison assembly which has a simple structure and can be used for comparing the backpressure depths of tension wire clamps of different specifications.
[0021] In order to achieve the above-mentioned purpose, another technical solution of the utility model is as follows: a tension wire clamp backpressure comparison assembly, comprising a plurality of tension wire clamp backpressure comparison plates as described above, each of the tension wire clamp backpressure comparison plates having a different size, and corresponding to tension wire clamps of different specifications, respectively, a plurality of the plates are stacked in sequence along the order of size, and the ends thereof away from the straight plate portion are aligned and rotatably connected.
[0022] The beneficial effect of the above technical solution is that when encountering the comparison of tension clamps of different specifications, the corresponding specification of the tension clamp inverse pressure comparison plate can be screwed out for use as needed, while the remaining tension clamp inverse pressure comparison plates remain in the overlapping state.
[0023] The above technical solution also includes a rotating shaft. A plate-shaped connecting ear is provided at one end of the plate body away from the straight plate portion. An axial hole is provided in the middle of the connecting ear. Multiple axial holes are aligned and allow the rotating shaft to pass through for rotational connection.
[0024] The beneficial effects of the above technical solution are: its structure is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of a tension clamp in the prior art;
[0026] Figure 2 It is a schematic diagram of the end of the tension clamp close to one end of the casing;
[0027] Figure 3 It is a schematic diagram of the structure after the tension clamp, conductor and wire sheath are assembled;
[0028] Figure 4 This is a structural schematic diagram of the tension clamp back pressure comparison plate described in Example 1 of the utility model;
[0029] Figure 5 It is a schematic diagram of the comparison between the tension clamp back pressure comparison plate and the assembled tension clamp;
[0030] Figure 6 This is a structural schematic diagram of the tension clamp back pressure comparison assembly described in Example 2 of the utility model;
[0031] Figure 7 This is a structural schematic diagram of the tension clamp back pressure comparison plate described in Example 2 of the utility model;
[0032] Figure 8 It is a schematic diagram of the deployment of multiple tension clamp back pressure comparison plates in Example 2 of the utility model.
[0033] In the figure: 1 tension clamp reverse pressure comparison plate; 11 plate body; 111 annular portion; 112 tooth plate portion; 113 straight plate portion; 12 length scale; 13 connecting ear; 131 axial hole; 2 rotating shaft; 31 ring portion; 32 corrugated rod portion; 33 sleeve portion; 4 wire sleeve; 5 conductor. DETAILED DESCRIPTION
[0034] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
[0035] like Figure 4 and Figure 5 As shown, this embodiment provides a tension clamp back pressure comparison plate, including a plate body 11, and the shape and size of the plate body 11 are consistent with the axial cross-section of the tension clamp of the corresponding specification (that is, consistent with Figure 2 The outer contour and size of the cross-section at DD in the middle are consistent), so when the wire sleeve is pressed back on the tension clamp, the tension clamp can be aligning with the tension clamp using the tension clamp back-pressing comparison plate of the corresponding specification to compare the depth of the wire sleeve on the tension clamp, so as to judge whether the back-pressing process of the tension clamp is qualified.
[0036] The plate body 11 in the above technical solution is made of plastic material, which is light in weight and has low manufacturing cost.
[0037] The plate body 11 in the above technical solution is a transparent plate, so that it can be observed more conveniently during comparison.
[0038] The plate body 11 in the above technical solution has a thickness of 1-5 mm, which is moderate in thickness and is light to use.
[0039] The plate body 11 in the above technical solution includes an annular portion 111, a tooth plate portion 112 and a straight plate portion 113 which are connected in sequence. The middle portions of both sides of the tooth plate portion 112 are serrated to present a corrugated shape, and its structure is simple, so that the annular portion, the tooth plate portion and the straight plate portion correspond to the corresponding portions on the tension clamp respectively, for easy comparison.
[0040] In the above technical solution, the annular portion 111 is a waisted annular shape, and one end of the toothed plate portion 112 is connected to the long axis end of the annular portion 111, and one end of the straight plate portion 113 is connected to the other end of the toothed plate portion 112, and its structure is simple.
[0041] In the above technical solution, a length scale 12 is provided on one side of the plate body 11 corresponding to the toothed plate portion 112 and the straight plate portion 113, so that the depth of the wire sleeve can be understood according to the length scale (the zero scale line of the length scale 12 is located at the end of the straight plate portion away from the annular portion).
[0042] In the above technical solution, the width of the toothed plate portion 112 is greater than that of the straight plate portion 113 , and the connecting end of the toothed plate portion 112 and the straight plate portion 113 is gradually narrowed to form a bevel transition, thereby avoiding the appearance of overly sharp edges and corners.
[0043] The principle of the tension clamp back pressure comparison plate provided in this embodiment during comparison can be as follows: Figure 5As shown: the end of the annular portion of the tension clamp inverse pressure comparison plate away from the straight plate portion is aligned with the annular portion of the tension clamp (the alignment can be seen at the dotted line A). It can be seen that the depth of the wire sleeve 4 on the tension clamp is the vertical distance between the dotted line B and the dotted line C. Therefore, it is convenient to preliminarily judge the depth of the wire sleeve clamped on the tension clamp 3, and preliminarily judge whether the assembly of the wire sleeve is qualified. The comparison result of the tension clamp inverse pressure comparison plate can basically replace the detection of X-rays. Therefore, the comparison using the tension clamp inverse pressure comparison plate is efficient and accurate.
[0044] Of course, after the strain clamp 3, the conductor 5 and the wire sleeve are assembled, they can be compared with a strain clamp of the same specification. However, the strain clamp is heavier and more difficult to compare. Therefore, it is more convenient to use the strain clamp described in this embodiment to press the comparison plate for comparison.
[0045] Example 2
[0046] like Figure 6 As shown, the present embodiment provides a tension clamp backpressure comparison assembly, comprising a plurality of tension clamp backpressure comparison plates 1 as described above, each of the tension clamp backpressure comparison plates 1 having a different size, and corresponding to tension clamps of different specifications, respectively, a plurality of the plate bodies 11 are stacked in sequence along the order of size, and the ends thereof away from the straight plate portion 113 are aligned and rotatably connected, so that when encountering a comparison of tension clamps of different specifications, the tension clamp backpressure comparison plates of the corresponding specifications can be screwed out for use as needed, while the remaining tension clamp backpressure comparison plates are still in a stacked state.
[0047] like Figure 7 and Figure 8 As shown, the above technical solution also includes a rotating shaft 2, and a plate-shaped connecting ear 13 is provided at one end of the plate body 11 away from the straight plate portion 113, and an axial hole 131 is provided in the middle of the connecting ear 13. Multiple axial holes 131 are aligned and allow the rotating shaft 2 to pass through for rotational connection. It has a simple structure and is easy to use.
[0048] The connecting ear in the present embodiment is integrally formed with the annular portion, and the connecting ear on each tension clamp pressure comparison plate 1 has the same size, so that the connecting ear can be connected by rotation of the rotating shaft, and the annular portions of multiple tension clamp pressure comparison plates 1 and the connection points of the connecting ears are distributed in the same circle, so that when the multiple tension clamp pressure comparison plates 1 are swung to overlap each other, the ends of the multiple annular portions away from the straight plate portion are aligned with each other.
[0049] like Figure 8 As shown, the plurality of tension clamp back pressure comparison plates 1 can be swung to be unfolded to form a fan-shaped shape. Of course, only one tension clamp back pressure comparison plate 1 can be swung to be unfolded while the remaining tension clamp back pressure comparison plates 1 are still in an overlapping state.
[0050] In this embodiment, 3 to 5 tension clamp back pressure comparison plates 1 may be provided.
[0051] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. A tension clamp back pressure comparison plate, characterized in that: The invention comprises a plate body (11), wherein the shape and size of the plate body (11) are consistent with the axial cross-section of a tension clamp of corresponding specifications; the plate body (11) comprises an annular portion (111), a toothed plate portion (112) and a straight plate portion (113) connected in sequence, and the middle portions of both sides of the toothed plate portion (112) are serrated to present a corrugated shape; and a length scale (12) is provided on one side of the plate body (11) corresponding to the toothed plate portion (112) and the straight plate portion (113).
2. The tension clamp back pressure comparison plate according to claim 1, characterized in that: The plate body (11) is made of plastic material.
3. The tension clamp back pressure comparison plate according to claim 1, characterized in that: The plate body (11) is a transparent plate.
4. The tension clamp back pressure comparison plate according to claim 1, characterized in that: The plate body (11) has a thickness of 1-5 mm.
5. The tension clamp back pressure comparison plate according to claim 1, characterized in that: The annular portion (111) is in the shape of a waisted ring, one end of the toothed plate portion (112) is connected to the long axis end of the annular portion (111), and one end of the straight plate portion (113) is connected to the other end of the toothed plate portion (112).
6. The tension clamp back pressure comparison plate according to claim 1, characterized in that: The width of the toothed plate portion (112) is greater than the width of the straight plate portion (113), and the connecting end of the toothed plate portion (112) and the straight plate portion (113) gradually narrows to form a bevel transition.
7. A tension clamp back pressure comparison assembly, characterized in that: The invention comprises a plurality of tension clamp back pressure comparison plates (1) as described in any one of claims 1 to 6, each of the tension clamp back pressure comparison plates (1) having a different size and corresponding to tension clamps of different specifications, a plurality of the plate bodies (11) being stacked in sequence along the order of size, and the ends thereof away from the straight plate portion (113) being aligned and rotatably connected.
8. The tension clamp back pressure comparison assembly according to claim 7 is characterized in that: It also comprises a rotating shaft (2); a plate-shaped connecting ear (13) is provided at one end of the plate body (11) away from the straight plate portion (113); an axial hole (131) is provided in the middle of the connecting ear (13); a plurality of axial holes (131) are aligned and are used for the rotating shaft (2) to pass through for rotational connection.