Vertical dynamic balancing machine with weighing function
By adding a weighing system at the bottom of the dynamic balance system of the vertical dynamic balance machine, synchronous weighing and dynamic balance testing of the workpiece to be tested is realized, solving the problem of cumbersome operation steps in the existing technology and improving production efficiency.
Patent Information
- Application Number
- CN202421293780.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-06
AI Technical Summary
In the existing vertical dynamic balance machine, the weight detection link of the workpiece to be tested and the dynamic balance testing link need to be operated separately, resulting in cumbersome operation steps.
A vertical dynamic balancer with weighing function is designed. By adding a weighing system to the bottom of the dynamic balance system, including a weighing sensor and a clamping assembly, the weighing operation is achieved simultaneously during dynamic balance testing.
The function synchronization of weighing and dynamic balance testing of the workpiece to be tested is achieved, which simplifies operation steps, improves production efficiency, and avoids the steps of requiring additional equipment to be weighed separately.
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Figure CN222652450U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dynamic balancing machines, and more specifically relates to a vertical dynamic balancing machine with a weighing function. Background Art
[0002] A balancing machine is a machine that measures the size and position of the unbalance of a rotating object (rotor). When the rotor rotates around its axis, centrifugal force is generated due to the uneven distribution of mass relative to the axis. This unbalanced centrifugal force acts on the rotor bearings, causing vibration, noise and accelerated bearing wear, which seriously affects the performance and life of the product. Therefore, a balancing machine is required to detect the workpiece before it leaves the factory. A vertical dynamic balancing machine refers to a balancing machine whose drive spindle is installed vertically, which is suitable for detecting various parts without a spindle.
[0003] Existing vertical dynamic balancing machines usually include a chassis and a dynamic balancing mechanism fixed in the chassis. The workpiece clamping portion at the top of the dynamic balancing mechanism extends out of the top of the chassis. After the workpiece to be tested is fixed to the workpiece clamping portion, the balancing machine is started to drive the workpiece to rotate for testing.
[0004] Before performing a dynamic balancing test on a workpiece, it is usually necessary to weigh the workpiece first, and then during the detection process of the dynamic balancing machine, the workpiece is weighted and unweighted according to the test data each time. In the existing production process, the two links of weighing and dynamic balancing testing are independent of each other and need to be operated separately, and the steps are cumbersome. Utility Model Content
[0005] The utility model aims to solve the problem that the weight detection link and the dynamic balance test link of the workpiece to be measured need to be operated separately in the existing production process, which makes the operation steps complicated.
[0006] In order to achieve the above-mentioned object, the utility model provides a vertical dynamic balancing machine with a weighing function, comprising a fixed platform, a dynamic balancing system and a weighing system, wherein the dynamic balancing system comprises a base and a spindle module;
[0007] The weighing system includes a weighing sensor and a clamping assembly. The fixed platform is provided with a raised seat. The weighing sensor has a fixed end and a sensing end. The fixed end of the weighing sensor is connected to the raised seat. The sensing end of the weighing sensor is suspended on the raised seat.
[0008] The dynamic balancing system is arranged on the upper part of the sensing end of the weighing sensor;
[0009] The clamping assembly includes a clamping plate and clamping mechanisms arranged on two sides of the dynamic balancing system, the clamping plate is connected to the base, and the clamping mechanisms are used to clamp two ends of the clamping plate respectively to fix the dynamic balancing system.
[0010] Optionally, a recessed portion is formed in the middle of the top of the elevated seat, the fixed end of the weighing sensor is arranged on one side of the top of the elevated seat, and the sensing end of the weighing sensor is suspended above the recessed portion.
[0011] Optionally, the clamping mechanisms are fixed to the fixing platform via brackets respectively.
[0012] Optionally, the clamping plate is clamped on the base, and two ends of the clamping plate extend to two sides of the dynamic balancing system respectively.
[0013] Optionally, the clamping mechanism is a spindle brake or a pneumatic clamp.
[0014] Optionally, the spindle module includes a workpiece clamping portion at the top and a driving mechanism at the bottom, a vibration sensor is provided on one side of the driving mechanism, the workpiece clamping portion is connected to the driving end of the driving mechanism, the base is spaced apart at the bottom of the driving mechanism, and both sides of the driving mechanism are connected to the base through elastic parts respectively.
[0015] The beneficial effects of the utility model are:
[0016] The utility model discloses a vertical dynamic balancing machine with a weighing function, comprising a fixed platform, a dynamic balancing system and a weighing system, wherein the dynamic balancing system comprises a base and a spindle module; the weighing system comprises a weighing sensor and a clamping assembly, a raised seat is arranged on the fixed platform, the weighing sensor comprises a fixed end and a sensing end, the fixed end of the weighing sensor is connected to the raised seat, and the sensing end of the weighing sensor is suspended on the raised seat; the dynamic balancing system is arranged on the upper part of the sensing end of the weighing sensor; the clamping assembly comprises a clamping plate and a clamping mechanism arranged on two sides of the dynamic balancing system relatively, the clamping plate is connected to the base, and the clamping mechanism is used to respectively clamp the two ends of the clamping plate to fix the dynamic balancing system.
[0017] The utility model adds a weighing system at the bottom of the dynamic balancing system to achieve the weighing operation when the workpiece to be tested is subjected to the dynamic balancing test. In the initial state, the clamping assembly clamps the two ends of the clamping plate to fix the dynamic balancing system. When the workpiece to be tested is placed on the dynamic balancing system, the clamping assembly releases the two ends of the clamping plate. The dynamic balancing system and the part to be tested are pressed down toward the sensing end of the weighing sensor under the action of gravity, so that the weighing sensor measures the overall weight of the dynamic balancing system and the part to be tested. The weight of the part to be tested can be obtained by subtracting the known weight of the dynamic balancing system, thereby completing the weighing function; after the weighing is completed, the clamping mechanism re-clamps the clamping plate to fix the bottom of the dynamic balancing system, ensures the stability of the bottom of the dynamic balancing system to support the performance of the subsequent dynamic balancing test, starts the dynamic balancing system, and can perform the dynamic balancing test on the workpiece to be tested. The vertical balancing machine of the utility model can simultaneously realize the functions of weighing and dynamic balancing test of the workpiece to be tested, without the need to use other equipment to weigh the workpiece to be tested separately, thereby simplifying the operation steps and improving production efficiency.
[0018] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention may be better understood by referring to the following description in conjunction with the accompanying drawings, in which the same or similar reference numerals are used throughout the drawings to represent the same or similar components.
[0020] Figure 1 A structural schematic diagram of a vertical dynamic balancing machine with a weighing function according to an embodiment of the utility model is shown;
[0021] Figure 2 A structural schematic diagram of a weighing system according to an embodiment of the utility model is shown. DETAILED DESCRIPTION
[0022] In order to enable technicians in the relevant technical field to more fully understand the technical solution of the utility model, the exemplary implementation of the utility model will be described in more comprehensive and detailed in conjunction with the accompanying drawings below. Obviously, the one or more implementations of the utility model described below are only one or more of the specific ways to implement the technical solution of the utility model, and are not exhaustive. It should be understood that other ways belonging to a general utility model concept can be used to implement the technical solution of the utility model, and should not be limited by the exemplary description of the implementation. Based on one or more implementations of the utility model, all other implementations obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the utility model.
[0023] Example: Figure 1 The figure shows a schematic structural diagram of a vertical dynamic balancing machine with a weighing function according to an embodiment of the utility model. Figure 2 A structural schematic diagram of a weighing system according to an embodiment of the utility model is shown.
[0024] Reference Figure 1 and Figure 2 The vertical dynamic balancing machine with a weighing function according to an embodiment of the utility model comprises a fixed platform 100, a dynamic balancing system 200 and a weighing system 300, wherein the dynamic balancing system 200 comprises a base 210 and a spindle module 220;
[0025] The weighing system 300 includes a weighing sensor 310 and a clamping assembly 320. A raised seat 110 is disposed on the fixed platform 100. The weighing sensor 310 has a fixed end 311 and a sensing end 312. The fixed end 311 of the weighing sensor 310 is connected to the raised seat 110, and the sensing end 312 of the weighing sensor 310 is suspended on the raised seat 110.
[0026] The dynamic balancing system 200 is disposed on the upper portion of the sensing end 312 of the weighing sensor 310;
[0027] The clamping assembly 320 includes a clamping plate 321 and clamping mechanisms 322 disposed on two sides of the dynamic balancing system 200 . The clamping plate 321 is connected to the base 210 . The clamping mechanisms 322 are used to clamp two ends of the clamping plate 321 to fix the dynamic balancing system 200 .
[0028] Furthermore, in the embodiment of the utility model, a recessed portion is formed in the middle of the top of the elevated seat 110, the fixed end 311 of the weighing sensor 310 is arranged on one side of the top of the elevated seat 110, and the sensing end 312 of the weighing sensor 310 is suspended above the recessed portion.
[0029] Specifically, in the embodiment of the utility model, the weighing sensor 310 is a single-point weighing sensor 310, which can measure the weight of the object above when its sensing end 312 is subjected to downward pressure. The elevated seat 110 is set to a concave shape to cooperate with the weighing sensor 310 to complete the weighing function.
[0030] Furthermore, in the embodiment of the present invention, the clamping mechanisms 322 are fixed on the fixing platform 100 through brackets 400 .
[0031] Furthermore, in the embodiment of the present invention, the clamping plate 321 is clamped on the base 210 , and two ends of the clamping plate 321 extend toward two sides of the dynamic balancing system 200 , respectively.
[0032] Specifically, in the embodiment of the utility model, a clamping plate 321 is provided, and when performing a dynamic balancing test, the clamping mechanism 322 clamps the clamping plate 321 to fix the base 210, thereby ensuring the stability of the bottom of the dynamic balancing system 200.
[0033] Furthermore, in the embodiment of the present invention, the clamping mechanism 322 is a spindle brake or a pneumatic clamp.
[0034] Furthermore, in the embodiment of the utility model, the spindle module 220 includes a workpiece clamping portion 221 at the top and a driving mechanism 222 at the bottom, a vibration sensor is arranged on one side of the driving mechanism 222, the workpiece clamping portion 221 is connected to the driving end of the driving mechanism 222, the base 210 is arranged at an interval at the bottom of the driving mechanism 222, and the two sides of the driving mechanism 222 are respectively connected to the base 210 through elastic members 223.
[0035] Specifically, in the embodiment of the utility model, the driving mechanism 222 is vertically arranged, the top of the driving mechanism 222 is its driving end, there is a gap between the bottom end of the driving mechanism 222 and the base 210, and it is only connected to the base 210 through elastic members 223 on both sides, and the clamping plate 321 is arranged in the gap.
[0036] Specifically, in the embodiment of the utility model, the driving mechanism 222 is a driving motor, and the elastic member 223 is a spring. When performing a dynamic balancing test, the driving motor drives the workpiece clamping portion 221 to rotate, thereby driving the workpiece 500 to be measured thereon to rotate at high speed. If there is an imbalance in the workpiece 500 to be measured, it will cause jitter during the high-speed rotation process, driving the elastic members 223 on both sides of the driving mechanism 222 to vibrate, thereby driving the connection between the driving mechanism 222 and the elastic member 223 and its lower part to vibrate, and the vibration sensor detects the jitter and outputs relevant data on the imbalance.
[0037] Specifically, the embodiment of the utility model adds a weighing system 300 at the bottom of the dynamic balancing system 200 to achieve a weighing operation when performing a dynamic balancing test on the workpiece 500 to be tested. In the initial state, the clamping assembly 320 clamps the two ends of the clamping plate 321 to fix the dynamic balancing system 200. When the workpiece 500 to be measured is placed on the dynamic balancing system 200, the clamping assembly 320 releases the two ends of the clamping plate 321. The dynamic balancing system 200 and the workpiece to be measured are pressed down toward the sensing end 312 of the weighing sensor 310 under the action of gravity, so that the weighing sensor 310 measures the overall weight of the dynamic balancing system 200 and the workpiece to be measured. The weight of the workpiece to be measured can be obtained by subtracting the known weight of the dynamic balancing system 200, thereby completing the weighing function. After the weighing is completed, the clamping mechanism 322 clamps the clamping plate 321 again to fix the bottom of the dynamic balancing system 200, ensure the stability of the bottom of the dynamic balancing system 200 to support the performance of the subsequent dynamic balancing test, start the dynamic balancing system 200, and then perform a dynamic balancing test on the workpiece 500 to be measured. The vertical balancing machine of the utility model can simultaneously realize the functions of weighing and dynamically balancing the workpiece 500 to be measured, without using other equipment to weigh the workpiece 500 to be measured separately, thereby simplifying the operation steps and improving production efficiency.
[0038] Although one or more embodiments of the utility model are described above, it should be known to those skilled in the art that the utility model can be implemented in any other form without departing from its subject matter and scope. Therefore, the embodiments described above are illustrative rather than restrictive, and many modifications and substitutions are obvious to those skilled in the art without departing from the spirit and scope of the utility model as defined in the appended claims.
Claims
1. A vertical dynamic balancing machine with weighing function, characterized in that: It includes a fixed platform, a dynamic balancing system and a weighing system, wherein the dynamic balancing system includes a base and a spindle module; The weighing system includes a weighing sensor and a clamping assembly. The fixed platform is provided with a raised seat. The weighing sensor has a fixed end and a sensing end. The fixed end of the weighing sensor is connected to the raised seat. The sensing end of the weighing sensor is suspended on the raised seat. The dynamic balancing system is arranged on the upper part of the sensing end of the weighing sensor; The clamping assembly includes a clamping plate and clamping mechanisms arranged on two sides of the dynamic balancing system, the clamping plate is connected to the base, and the clamping mechanisms are used to clamp two ends of the clamping plate respectively to fix the dynamic balancing system.
2. The vertical dynamic balancing machine with weighing function according to claim 1, characterized in that: A recessed portion is formed in the middle of the top of the elevated seat, the fixed end of the weighing sensor is arranged on one side of the top of the elevated seat, and the sensing end of the weighing sensor is suspended above the recessed portion.
3. The vertical dynamic balancing machine with weighing function according to claim 1, characterized in that: The clamping mechanisms are fixed on the fixing platform through brackets respectively.
4. The vertical dynamic balancing machine with weighing function according to claim 1, characterized in that: The clamping plate is clamped on the base, and two ends of the clamping plate extend toward two sides of the dynamic balancing system respectively.
5. The vertical dynamic balancing machine with weighing function according to claim 1, characterized in that: The clamping mechanism is a spindle brake or a pneumatic clamp.
6. The vertical dynamic balancing machine with weighing function according to claim 1, characterized in that: The spindle module includes a workpiece clamping portion at the top and a driving mechanism at the bottom. A vibration sensor is arranged on one side of the driving mechanism. The workpiece clamping portion is connected to the driving end of the driving mechanism. The base is arranged at intervals at the bottom of the driving mechanism. Both sides of the driving mechanism are connected to the base through elastic parts respectively.
Citation Information
Cited By
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