Stroke part integrated cover plate

By designing an integrated cover plate with a stroke component that includes a multi-layer structure and a protective mechanism, the existing cover plate is solved, the problem of cumbersome disassembly, high cost and easy damage is achieved, and the effect of convenient installation, cost reduction and service life is extended.

CN222654922UActive Publication Date: 2025-03-21NINGBO HAIYU ELECTROMECHANICAL
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Patent Information

Application Number
CN202421355652.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-21
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing stroke component cover plate is supported and connected by three metal columns, which leads to cumbersome disassembly and assembly, high production costs and lack of protective structures, which are prone to damage, reduces service life and cannot meet market demand.

Method used

A stroke component integrated cover plate is designed, adopting an integrated injection molded part structure, including a base layer, a reinforcement layer, an anti-corrosion layer and an anti-corrosion and wear-resistant layer. The surface is equipped with positioning grooves and positioning screws for easy installation, and is equipped with a sealing mechanism and a connecting mechanism to provide a protective structure.

Benefits of technology

It realizes convenient disassembly and assembly of stroke parts covers and reduces production costs, and also has a protective structure, extends service life and meets market demand.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222654922U_ABST
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Abstract

The utility model discloses a stroke part integrated cover plate, which comprises an integrated cover plate main body, the integrated cover plate main body comprises a base layer, a reinforcing layer, an anti-corrosion layer and an anti-corrosion wear-resistant layer, and the left side of the integrated cover plate main body is provided with a main body seat. A sealing mechanism is arranged between the left side of the integrated cover plate main body and the right side of the main body seat, and the right side of the integrated cover plate main body is fixedly connected with a connecting mechanism. The stroke component cover plate has the advantages that the stroke component cover plate is the integrated injection molding part, the integrated injection molding part can conveniently disassemble and assemble the stroke component cover plate, meanwhile, the production cost of the stroke component cover plate is reduced, the positioning grooves are formed in the surface of the stroke component cover plate, and the positioning screws penetrate through the surface of the stroke component cover plate; the travel component cover plate is convenient for a user to mount, and is provided with a protection structure, so that the travel component cover plate is effectively prevented from being damaged in use, the service life of the travel component cover plate is prolonged, and the current market requirements are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of tubular motors, in particular to a stroke component integrated cover plate. Background Art

[0002] The origin of the name of the tubular motor: The tubular motor consists of a stroke part, a motor part, and a reduction part. The three parts are placed in a round tube and work, hence the name. The working principle is: the stroke part controls the upper and lower limits of the motor; the motor part is responsible for the operation of the motor; the reduction part mostly uses planetary reduction to reduce the speed of the motor and increase the output torque. The stroke component cover is an integral part of the tubular motor.

[0003] However, the previous stroke component cover had some defects in use. For example, the previous stroke component cover was supported and connected by three metal columns, which was not only cumbersome to disassemble and assemble, but also had high production costs and had no protective structure, which easily caused the stroke component cover to be damaged during use, reducing the service life of the stroke component cover and failing to meet the needs of today's market. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the above problems and / or the problems existing in the existing stroke component integrated cover plate, the present utility model is proposed.

[0006] Therefore, the problem to be solved by the utility model is that the previous stroke component cover has some defects in use. For example, the previous stroke component cover adopts three metal columns for support and connection, which is not only cumbersome to disassemble and assemble, but also has high production cost and has no protective structure, which can easily cause the stroke component cover to be damaged during use, thereby reducing the service life of the stroke component cover and cannot meet the needs of today's market.

[0007] In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions: an integrated cover plate for a stroke component, comprising an integrated cover plate body, the integrated cover plate body comprising a base layer, a reinforcement layer, an anti-corrosion layer and an anti-corrosion and wear-resistant layer, a main body seat is arranged on the left side of the integrated cover plate body, a sealing mechanism is arranged between the left side of the integrated cover plate body and the right side of the main body seat, a connecting mechanism is fixedly connected to the right side of the integrated cover plate body, and a snap-in limiting mechanism is provided on the surface of the integrated cover plate body.

[0008] As a preferred solution of the integrated cover plate of the stroke component of the utility model, the reinforcing layer is coated on the outer surface of the base layer, the anti-corrosion layer is coated on the outer surface of the reinforcing layer, and the anti-corrosion and wear-resistant layer is coated on the outer surface of the anti-corrosion layer.

[0009] As a preferred solution of the integrated cover plate of the stroke component of the utility model, the reinforcing layer includes a first protective layer and a second protective layer, the second protective layer is coated on the outer surface of the first protective layer, the material of the first protective layer is a metal chromium coating, and the material of the second protective layer is a ceramic fiber coating.

[0010] As a preferred solution of the integrated cover plate of the stroke component of the utility model, the anti-corrosion layer includes a first corrosion-resistant layer and a second corrosion-resistant layer, the second corrosion-resistant layer is coated on the outer surface of the first corrosion-resistant layer, the material of the first corrosion-resistant layer is epoxy resin material, and the material of the second corrosion-resistant layer is polytetrafluoroethylene resin material.

[0011] As a preferred solution of the integrated cover plate of the stroke component of the utility model, the corrosion-resistant and wear-resistant layer includes a first functional layer and a second functional layer, the second functional layer is coated on the outer surface of the first functional layer, the material of the first functional layer is glass fiber material, and the material of the second functional layer is nano-composite coating.

[0012] As a preferred solution of the integrated cover plate for the stroke component of the utility model, wherein: the integrated cover plate body, the first connecting mechanism and the second connecting mechanism are made of the same material, and the material of the base layer is methyl methacrylate.

[0013] As a preferred solution of the integrated cover plate for the stroke component of the utility model, a positioning groove is provided on the surface of the integrated cover plate body, a positioning screw is provided in the inner cavity of the positioning groove, and a positioning screw hole used in conjunction with the positioning screw is provided on the surface of the main body seat.

[0014] As a preferred solution of the integrated cover plate of the stroke component of the utility model, wherein: the sealing mechanism comprises a sealing groove, and a sealing gasket is fixedly connected to the inner wall of the sealing groove.

[0015] As a preferred solution of the integrated cover plate of the stroke component of the utility model, the connecting mechanism includes a connecting column, a connecting plate is fixedly connected to the right side of the connecting column, and a first connecting groove is opened on the surface of the connecting plate.

[0016] As a preferred solution of the integrated cover plate of the stroke component of the utility model, wherein: the clamping limit mechanism includes a clamping limit groove and a second connecting groove, and the second connecting groove is located between the two clamping limit grooves.

[0017] The beneficial effects of the utility model are as follows: the stroke component cover plate of the application document is an integrated injection molded part, which can facilitate the disassembly and assembly of the stroke component cover plate, while reducing the production cost of the stroke component cover plate, and its surface is provided with positioning grooves and positioning screws running through it, which is convenient for users to install the stroke component cover plate, and has a protective structure, which effectively prevents the stroke component cover plate from being damaged during use, prolongs the service life of the stroke component cover plate, and meets the needs of today's market. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0019] Figure 1 It is an overall three-dimensional view of the integrated cover of the stroke component.

[0020] Figure 2 It is a sectional perspective view of the integrated cover of the stroke component.

[0021] Figure 3 This is a schematic diagram of the main material composition of the integrated cover plate of the stroke component.

[0022] Figure 4 Schematic diagram of the reinforcement layer material composition of the integrated cover plate of the stroke component.

[0023] Figure 5 Schematic diagram of the material composition of the anti-corrosion layer of the integrated cover plate of the stroke component.

[0024] Figure 6 Schematic diagram of the composition of the anti-corrosion and wear-resistant layer materials of the integrated cover plate of the stroke component. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0028] Example 1

[0029] Reference Figures 1 to 6 , is the first embodiment of the utility model, which provides an integrated cover plate for a stroke component, including an integrated cover plate body 1, the integrated cover plate body 1 includes a base layer 2, a reinforcement layer 3, an anti-corrosion layer 4 and an anti-corrosion and wear-resistant layer 5, a main body seat 6 is arranged on the left side of the integrated cover plate body 1, a sealing mechanism 7 is arranged between the left side of the integrated cover plate body 1 and the right side of the main body seat 6, a connecting mechanism 8 is fixedly connected to the right side of the integrated cover plate body 1, and a card-connecting limiting mechanism 9 is opened on the surface of the integrated cover plate body 1.

[0030] The stroke component cover plate of the present application document is an integrated injection molded part, which can facilitate the disassembly and assembly of the stroke component cover plate, while reducing the production cost of the stroke component cover plate. A positioning groove 10 and a positioning screw 11 are provided on the surface thereof, which is convenient for the user to install the stroke component cover plate, and has a protective structure, which effectively prevents the stroke component cover plate from being damaged during use, prolongs the service life of the stroke component cover plate, and meets the needs of the current market.

[0031] Example 2

[0032] Reference Figures 1 to 6 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.

[0033] Specifically, the reinforcement layer 3 is coated on the outer surface of the base layer 2 , the anti-corrosion layer 4 is coated on the outer surface of the reinforcement layer 3 , and the anti-corrosion and wear-resistant layer 5 is coated on the outer surface of the anti-corrosion layer 4 .

[0034] Specifically, the reinforcement layer 3 includes a first protective layer 301 and a second protective layer 302 . The second protective layer 302 is coated on the outer surface of the first protective layer 301 . The material of the first protective layer 301 is a metal chromium coating, and the material of the second protective layer 302 is a ceramic fiber coating.

[0035] The advantages of metal chromium coating include: good wear resistance: it can effectively protect the surface of injection molded parts from wear and damage and extend their service life; corrosion resistance: it has a certain tolerance to chemicals such as acids, alkalis, and salts, and can maintain stable performance in harsh environments; high hardness: it can improve the surface hardness of injection molded parts and enhance their resistance to scratches and deformation; high temperature resistance: it can still maintain its performance in high temperature environments and is suitable for some high temperature working conditions. Advantages of ceramic fiber coating: high temperature resistance: it can work in high temperature environments below 2000℃ for a long time, and the instantaneous working temperature can reach 2000℃; good thermal insulation performance: it can effectively insulate and keep warm, with an efficiency of more than 80%; good fire resistance: the coating has a fire resistance grade of A and is non-flammable; good corrosion resistance: it has good resistance to acid and alkali corrosion and molten metal erosion; high strength: it has strong hardness and is not easy to deform.

[0036] Specifically, the anti-corrosion layer 4 includes a first corrosion-resistant layer 401 and a second corrosion-resistant layer 402. The second corrosion-resistant layer 402 is coated on the outer surface of the first corrosion-resistant layer 401. The first corrosion-resistant layer 401 is made of epoxy resin material, and the second corrosion-resistant layer 402 is made of polytetrafluoroethylene resin material.

[0037] Epoxy resin coating: It has good adhesion and corrosion resistance, and can provide better protection. The polytetrafluoroethylene resin material has extremely high chemical stability and can resist the erosion of most corrosive chemicals. Whether it is strong acid, strong alkali or various organic solvents, it is difficult to cause damage to it. The extremely low friction coefficient makes its surface very smooth. It performs well in reducing friction resistance and can effectively prevent wear and energy loss caused by friction between parts. It also has unique advantages in some occasions that require smooth sliding or rotation. It has excellent high temperature resistance and can remain stable in a very high temperature environment without softening or deformation, which enables it to provide reliable protection under high temperature working conditions.

[0038] Specifically, the anti-corrosion and wear-resistant layer 5 includes a first functional layer 501 and a second functional layer 502 . The second functional layer 502 is coated on the outer surface of the first functional layer 501 . The first functional layer 501 is made of glass fiber material, and the second functional layer 502 is made of nano-composite coating.

[0039] By setting the glass fiber material, the base layer 2 can be protected, thereby improving the corrosion resistance and wear resistance of the stroke component cover, thereby preventing the stroke component cover from being damaged during use and extending the service life of the stroke component cover. The nano-composite coating has the following advantages. With the help of the unique properties of nano-materials, the hardness and wear resistance of the coating can be significantly enhanced, making the surface of the injection molded part more durable and resistant to various wear and impact. The good barrier performance can effectively prevent external harmful substances, moisture, oxygen, etc. from entering the interior of the injection molded part, providing all-round protection and extending the service life of the stroke component cover.

[0040] Specifically, the integrated cover plate body 1 , the first connecting mechanism 8 , and the second connecting mechanism 8 are made of the same material, and the base layer 2 is made of methyl methacrylate.

[0041] Methyl methacrylate has the following properties: good weather resistance: it can resist the influence of ultraviolet rays, climate change and other factors to a certain extent; good processing performance: it is easy to be processed and formed through processes such as polymerization; high hardness: it can give the product a certain hardness and rigidity; relatively good chemical stability: it has a certain tolerance to some common chemicals.

[0042] Specifically, a positioning groove 10 is provided on the surface of the integrated cover body 1 , a positioning screw 11 is provided in the inner cavity of the positioning groove 10 , and a positioning screw hole used in conjunction with the positioning screw 11 is provided on the surface of the main body seat 6 .

[0043] There are three positioning grooves 10, three positioning screws 11, and three positioning screw holes. The travel component cover can be fixed to the surface of the main seat 6 by the positioning screws 11 and the positioning screw holes, thereby realizing the connection and fixation of the travel component cover and the main seat 6.

[0044] Specifically, the sealing mechanism 7 includes a sealing groove 701 , and a sealing gasket 702 is fixedly connected to the inner wall of the sealing groove 701 .

[0045] The inner wall of the sealing groove 701 and the surface of the sealing gasket 702 are provided with adhesive, and the sealing gasket 702 and the sealing groove 701 are fixed by bonding. The sealing plate can fill the gap between the stroke component cover plate and the main body seat 6, thereby improving the sealing performance of the connection between the stroke component cover plate and the main body seat 6.

[0046] Specifically, the connection mechanism 8 includes a connection column 801 , a connection plate 802 is fixedly connected to the right side of the connection column 801 , and a first connection groove 803 is formed on the surface of the connection plate 802 .

[0047] The connecting column 801 can connect the connecting plate 802 and the stroke component cover. By setting the connecting column 801 and the connecting plate 802, the stroke controller can be fixed to ensure the stability of the stroke controller when in use, and the output end of the tubular motor can be accommodated through the first connecting groove 803.

[0048] Specifically, the clamping and limiting mechanism 9 includes a clamping and limiting groove 901 and a second connecting groove 902 , and the second connecting groove 902 is located between the two clamping and limiting grooves 901 .

[0049] The clamping limit groove 901 is used to connect the left and right screw rods and allow the left and right screw rods to move, and the output end of the tubular motor is accommodated through the second connecting groove 902.

[0050] When in use, the stroke component cover can be fixed to the surface of the main seat 6 by means of the positioning screws 11 and the positioning screw holes, thereby realizing the connection and fixation of the stroke component cover and the main seat 6. The stroke component cover is an integral injection molded part, which can facilitate the disassembly and assembly of the stroke component cover, while reducing the production cost of the stroke component cover. By setting the reinforcement layer 3, the strength of the base layer 2 can be improved, thereby preventing the stroke component cover from being deformed during use and affecting the normal use of the stroke component cover. By setting the anti-corrosion layer 4 and the cooperation of the two anti-corrosion materials, the base layer 2 can be prevented from being corroded by external corrosive substances. By the cooperation of the two anti-corrosion and wear-resistant materials, the anti-corrosion ability of the stroke component cover can be further improved, and the wear resistance of the stroke component cover can be improved, thereby preventing the stroke component cover from being easily worn during use and extending the service life of the stroke component cover.

[0051] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A travel component integrated cover plate, characterized in that: The invention comprises an integrated cover plate body (1), wherein the integrated cover plate body (1) comprises a base layer (2), a reinforcement layer (3), an anti-corrosion layer (4) and an anti-corrosion and wear-resistant layer (5); a main body seat (6) is arranged on the left side of the integrated cover plate body (1); a sealing mechanism (7) is arranged between the left side of the integrated cover plate body (1) and the right side of the main body seat (6); a connecting mechanism (8) is fixedly connected to the right side of the integrated cover plate body (1); and a clamping limit mechanism (9) is provided on the surface of the integrated cover plate body (1).

2. The travel component integrated cover plate according to claim 1, characterized in that: The reinforcing layer (3) is coated on the outer surface of the base layer (2), the anti-corrosion layer (4) is coated on the outer surface of the reinforcing layer (3), and the anti-corrosion and wear-resistant layer (5) is coated on the outer surface of the anti-corrosion layer (4).

3. The travel component integrated cover plate according to claim 1, characterized in that: The reinforcing layer (3) comprises a first protective layer (301) and a second protective layer (302), the second protective layer (302) being coated on the outer surface of the first protective layer (301), the material of the first protective layer (301) being a metal chromium coating, and the material of the second protective layer (302) being a ceramic fiber coating.

4. The travel component integrated cover plate according to claim 1, characterized in that: The anti-corrosion layer (4) comprises a first corrosion-resistant layer (401) and a second corrosion-resistant layer (402), wherein the second corrosion-resistant layer (402) is coated on the outer surface of the first corrosion-resistant layer (401), the first corrosion-resistant layer (401) is made of an epoxy resin material, and the second corrosion-resistant layer (402) is made of a polytetrafluoroethylene resin material.

5. The travel component integrated cover plate according to claim 1, characterized in that: The anti-corrosion and wear-resistant layer (5) comprises a first functional layer (501) and a second functional layer (502), wherein the second functional layer (502) is coated on the outer surface of the first functional layer (501), the first functional layer (501) is made of glass fiber material, and the second functional layer (502) is made of a nano-composite coating.

6. The travel component integrated cover plate according to claim 1, characterized in that: The material composition of the integrated cover plate main body (1), the first connecting mechanism (8) and the second connecting mechanism (8) is the same, and the material of the base layer (2) is methyl methacrylate.

7. The travel component integrated cover plate according to claim 1, characterized in that: A positioning groove (10) is provided on the surface of the integrated cover plate body (1), a positioning screw (11) is provided in the inner cavity of the positioning groove (10), and a positioning screw hole for use with the positioning screw (11) is provided on the surface of the main body seat (6).

8. The travel component integrated cover plate according to claim 1, characterized in that: The sealing mechanism (7) comprises a sealing groove (701), and a sealing gasket (702) is fixedly connected to the inner wall of the sealing groove (701).

9. The travel component integrated cover plate according to claim 1, characterized in that: The connection mechanism (8) comprises a connection column (801), a connection plate (802) is fixedly connected to the right side of the connection column (801), and a first connection groove (803) is provided on the surface of the connection plate (802).

10. The travel component integrated cover plate according to claim 1, characterized in that: The clamping limit mechanism (9) comprises a clamping limit groove (901) and a second connecting groove (902), wherein the second connecting groove (902) is located between the two clamping limit grooves (901).