Electrode buckle welding positioning device

By designing the electrode buckle welding positioning device, the precise positioning and welding of the electrode buckle is achieved by combining the positioning plate and the PCB single plate, the problems of unstable quality and inaccurate welding of the electrode buckle in the prior art are solved, and production efficiency and product quality are improved.

CN222679746UActive Publication Date: 2025-03-28GAOJIAN ELECTRON TECH HEFEI
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Patent Information

Application Number
CN202421339457.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-28
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

In the prior art, the quality of electrode buckles is uneven and the centrality is not high, resulting in inaccurate welding, prone to problems such as pad fall off and poor product appearance, affecting production efficiency and corporate image.

Method used

An electrode buckle welding positioning device is designed, including a first frame plate and a second frame plate. A plurality of positioning plates are provided on the first frame plate and a plurality of PCB single plates are provided on the second frame plate. Through the coordination between the positioning plate and the PCB single plate, the precise positioning and welding of the electrode buckle is realized.

Benefits of technology

Accurate positioning and welding of electrode buckles is achieved, production efficiency is improved, the trouble of repair and replacement is reduced, and the appearance quality and welding stability of the product are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrode buckle welding positioning device, which relates to the technical field of electrode buckle welding and comprises a first frame plate and a second frame plate, the first frame plate is provided with a plurality of positioning plates, the second frame plate is provided with a plurality of single PCBs (printed circuit boards), the positioning plates are provided with first through holes for electric soldering iron welding, and the first through holes are provided with second through holes for electric soldering iron welding. The two opposite side edges of the positioning plate are each provided with a notch used for electric soldering iron welding, the upper surface of the positioning plate is fixedly connected with a first positioning column with a threaded hole, the lower surface of the positioning plate is provided with a plurality of high tables, and each high table is fixedly connected with a second positioning column. The positioning plate is matched with the PCB single board so that accurate positioning of the electrode buckle on the PCB single board can be achieved so that accurate welding can be achieved, in addition, the effect that the electrode buckle can be detached, replaced and maintained is achieved, under the cooperation of the first frame plate and the second frame plate, the positioning tool can be used for common manual welding and can also be used as an automatic soldering machine on the positioning tool, and the welding efficiency is improved. The production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrode buckle welding, in particular to an electrode buckle welding positioning device. Background Art

[0002] The electronic muscle stimulator is connected to the electrode sheet through the electrode buckle at the bottom, so that the electric pulse can act on the affected part of the human body. The electrode buckle is an important component, which plays the role of transmitting electric pulses and fixing the electronic muscle stimulator.

[0003] The following problems exist at present: 1. The quality of the electrode buckle is uneven, the center accuracy is not high, it is not easy to select and it is time-consuming, which will cause the following consequences: ① The electrode buckle presses against the casing and is difficult to assemble; ② The electrode buckle and the casing squeeze each other to produce large stress, and the electrode buckle pad has the risk of falling off; ③ The electrode buckle is eccentric relative to the casing hole, the product appearance is poor, and it affects the company and brand image; ④ Rework and replacement are troublesome and time-consuming, which reduces production efficiency. The above phenomena always exist during the turnover and assembly process; 2. Due to the above reasons, there will be products returned from the market for repair. During the rework welding, the electrode buckle also needs to be accurately positioned to avoid the electrode buckle and the casing squeezing each other to produce large stress, causing the electrode buckle pad to fall off; 3. At present, the PCB welding electrode buckle adopts manual welding, the production efficiency is not high, and the quality is greatly affected by the operating level of the operator. It can be obviously found that the precise positioning of the electrode buckle welding is particularly important. Therefore, an electrode buckle welding positioning device is proposed to solve the problem of lack of precise electrode buckle welding in the prior art. Utility Model Content

[0004] The utility model aims to provide an electrode buckle welding positioning device to solve the deficiencies in the above-mentioned prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electrode buckle welding positioning device, comprising a first frame plate and a second frame plate, a plurality of positioning plates are arranged on the first frame plate, and a plurality of PCB single boards are arranged on the second frame plate;

[0006] The positioning plate is provided with a first through hole for electric soldering iron welding, and two opposite sides of the positioning plate are provided with notches for electric soldering iron welding. A first positioning column with a threaded hole is fixedly connected to the upper surface of the positioning plate, and a plurality of high platforms are provided on the lower surface of the positioning plate, and each high platform is fixedly connected to a second positioning column. The positioning plate is also provided with a plurality of positioning blocks distributed in an array along the circumferential direction;

[0007] The PCB board is provided with a second through hole for roughly positioning the electrode buckle, the PCB board is provided with a plurality of pads surrounding the second through hole, and the PCB board is also provided with a third through hole for plugging and positioning with the second positioning column on the positioning plate.

[0008] Furthermore, the first through hole is a rectangular through hole, which reduces the use of positioning plate materials and thus reduces costs, and provides a larger operating space for the electric soldering iron during soldering, and also facilitates the staff to observe the welding situation.

[0009] Furthermore, each positioning block is step-shaped, which is used to accurately locate the relative position relationship between the electrode buckle and the positioning plate. The area surrounded by each positioning block is the positioning area. The positioning blocks are evenly distributed around the positioning area to position the electrode buckle. At the same time, the contact area between the positioning plate and the electrode buckle is greatly reduced, avoiding excessive heat dissipation during soldering.

[0010] Furthermore, a groove is provided around the positioning block on the positioning plate, and a high-temperature resistant elastic pad is provided on the groove. The high-temperature resistant elastic pad can protect the positioning plate when welding the electrode buckle on the one hand, and ensure that the electrode buckle can fit with the PCB board on the other hand.

[0011] Compared with the prior art, the utility model provides an electrode buckle welding positioning device. The cooperation between the positioning plate and the PCB single board can realize the precise positioning of the electrode buckle on the PCB single board to achieve precise welding. In addition, the electrode buckle can be disassembled, replaced and repaired. The cooperation between the first frame plate and the second frame plate can not only be used for ordinary manual welding, but also can be used as an automatic soldering machine on the positioning tooling to improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0013] Figure 1 A schematic diagram of the matching structure of the first frame plate and the second frame plate provided in an embodiment of the utility model;

[0014] Figure 2 A schematic diagram of the split structure of the first frame plate provided in an embodiment of the utility model;

[0015] Figure 3 A schematic diagram of the second frame plate and electrode buckle structure provided by an embodiment of the utility model;

[0016] Figure 4 A schematic diagram of the matching structure of the positioning plate and the PCB provided in the embodiment of the utility model;

[0017] Figure 5 A schematic diagram of the positioning plate structure provided in an embodiment of the utility model.

[0018] Description of reference numerals:

[0019] 1. First frame plate; 2. Second frame plate; 3. Positioning plate; 31. First through hole; 32. Notch; 33. First positioning column; 34. Platform; 341. Second positioning column; 35. Positioning block; 36. Groove; 4. PCB board; 41. Second through hole; 42. Pad; 43. Third through hole; 5. Electrode buckle. DETAILED DESCRIPTION

[0020] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0021] See also Figure 1-5 The embodiment of the utility model provides an electrode buckle welding positioning device, a first frame plate 1 and a second frame plate 2, a plurality of positioning plates 3 are arranged on the first frame plate 1, and a plurality of PCB single boards 4 are arranged on the second frame plate 2; a first through hole 31 for electric soldering is opened on the positioning plate 3, and notches 32 for electric soldering are opened on two opposite sides of the positioning plate 3, a first positioning column 33 with a threaded hole is fixedly connected to the upper surface of the positioning plate 3, a plurality of high platforms 34 are arranged on the lower surface of the positioning plate 3, and each high platform 34 is fixedly connected with a second positioning column 341, and a plurality of positioning blocks 35 distributed in an array along the circumferential direction are also arranged on the positioning plate 3; a second through hole 41 for roughly positioning the electrode buckle 5 is opened on the PCB single board 4, a plurality of solder pads 42 surrounding the second through hole 41 are arranged on the PCB single board 4, and a third through hole 43 for plugging and positioning with the second positioning column 341 on the positioning plate 3 is also opened on the PCB single board 4.

[0022] The positioning plate 3 cooperates with the PCB single board 4 to weld the electrode buckle 5: the electrode buckle 5 is placed around the positioning blocks 35 on the positioning plate 3, and each positioning block 35 will clamp the electrode buckle 5, and then the second positioning column 341 of the high platform 34 on the positioning plate 3 is inserted into the third through hole 43 on the PCB single board 4. At this time, the positioning plate 3 is restricted on the PCB single board 4, and then the electrode buckle 5 can be soldered with an electric soldering iron through the space left by the first through hole 31 and the notch 32 on the positioning plate 3; the first frame plate 1 and the second frame plate 2 cooperate to weld the electrode buckle 5: Through the cooperation of the internal threaded hole on the first positioning column 33 and the bolt, multiple positioning plates 3 can be fixed on the first frame plate 1, and then each electrode buckle 5 is fixed on the positioning plate 3 on the first frame plate 1 in turn, and then the second positioning column 341 of the positioning plate 3 on the first frame plate 1 is plugged with the third through hole 43 of the PCB board 4 on the second frame plate 2 to fix the first frame plate 1 on the second frame plate 2, and finally the electrode buckles 5 are welded in turn, so as to achieve accurate positioning of the electrode buckles 5 and then implement welding, and further, the electrode buckles 5 can be welded in batches.

[0023] Compared with the prior art, the utility model provides an electrode buckle welding positioning device. The cooperation of the positioning plate 3 and the PCB single board 4 can realize the precise positioning of the electrode buckle 5 on the PCB single board 4 to achieve precise welding. In addition, the electrode buckle 5 can be disassembled, replaced and repaired. The cooperation of the first frame plate 1 and the second frame plate 2 can not only be used for ordinary manual welding, but also can be used as an automatic soldering machine on the positioning tooling to improve production efficiency.

[0024] As a preferred technical solution of this embodiment, the first through hole 31 is a rectangular through hole, which reduces the use of materials of the positioning plate 3 and thus reduces costs, and provides a larger operating space for the electric soldering iron when soldering, and also facilitates the staff to observe the welding situation.

[0025] As a preferred technical solution of this embodiment, each positioning block 35 is in a step shape, which is used to accurately locate the relative position relationship between the electrode buckle 5 and the positioning plate 3. The area surrounded by each positioning block 35 is the positioning area. The positioning blocks 35 are evenly distributed around the positioning area to position the electrode buckle 5. At the same time, the contact area between the positioning plate 3 and the electrode buckle 5 is greatly reduced, thereby avoiding excessive heat dissipation during soldering.

[0026] As a preferred technical solution of this embodiment, a groove 36 is opened around the positioning block 35 on the positioning plate 3, and a high-temperature resistant elastic pad is provided on the groove 36. The high-temperature resistant elastic pad can protect the positioning plate 3 when welding the electrode buckle 5 on the one hand, and ensure that the electrode buckle 5 can fit with the PCB single board 4 on the other hand.

[0027] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An electrode buckle welding positioning device, characterized in that: It comprises a first frame plate (1) and a second frame plate (2), wherein a plurality of positioning plates (3) are arranged on the first frame plate (1), and a plurality of PCB boards (4) are arranged on the second frame plate (2); The positioning plate (3) is provided with a first through hole (31) for soldering with an electric soldering iron, and two opposite side edges of the positioning plate (3) are provided with notches (32) for soldering with an electric soldering iron. A first positioning column (33) having a threaded hole is fixedly connected to the upper surface of the positioning plate (3), and a plurality of high platforms (34) are provided on the lower surface of the positioning plate (3), and each of the high platforms (34) is fixedly connected to a second positioning column (341). The positioning plate (3) is also provided with a plurality of positioning blocks (35) distributed in an array along a circumferential direction; The PCB single board (4) is provided with a second through hole (41) for roughly positioning the electrode buckle (5), the PCB single board (4) is provided with a plurality of solder pads (42) surrounding the second through hole (41), and the PCB single board (4) is also provided with a third through hole (43) for plugging and cooperating with a second positioning column (341) on the positioning plate (3) for positioning.

2. The electrode buckle welding positioning device according to claim 1, characterized in that: The first through hole (31) is a rectangular through hole.

3. The electrode buckle welding positioning device according to claim 1, characterized in that: Each positioning block (35) is in a step shape.

4. The electrode buckle welding positioning device according to claim 1, characterized in that: A groove (36) is provided around the positioning block (35) on the positioning plate (3), and a high temperature resistant elastic pad is provided on the groove (36).