Efficient winding device for mirror surface aluminum foil processing
By designing the conversion mechanism of the slide rail and the cross plate and the driving motor, the rapid replacement of the mirror aluminum foil processing device and the rotary winding roller are realized, solving the problem of long downtime in the prior art, and improving the processing efficiency and device applicability.
Patent Information
- Application Number
- CN202420961702.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In the existing mirror aluminum foil processing technology, it is not conducive to the rapid replacement of the winding roller after the winding is completed, resulting in too long downtime, which reduces the winding processing efficiency and device practicality.
A mirror aluminum foil processing and efficient winding device is designed, using a conversion mechanism of slide rail and cross plate, which can quickly replace and rotate the winding roller, and combine the drive motor and the synchronous motor to achieve stable transmission and dust removal.
By quickly replacing the winding roller, the downtime is shortened, the winding processing efficiency is improved, and the suitability and dust removal efficiency of the device are improved through effective dust removal and material pressing mechanisms.
Smart Images

Figure CN222808957U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mirror aluminum foil processing, in particular to a high-efficiency winding device for mirror aluminum foil processing. Background Art
[0002] Mirror aluminum foil is widely used in food, beverage, tobacco, medicine and daily necessities due to its excellent properties. Compared with other composite papers, aluminum foil composite paper has good barrier, waterproof and heat preservation properties.
[0003] At present, in the prior art, mirror aluminum foil needs to be rolled up after processing for subsequent use. For example, Chinese patent publication number CN220617743U discloses an efficient winding device, including a supporting base plate, and support frames are symmetrically arranged on both sides of the top of the supporting base plate. In the above-mentioned public document, the winding of aluminum foil composite paper is realized by driving the winding roller to operate by a driving motor, and the transmission of the aluminum foil composite paper is realized by the transmission roller and the stable transmission roller, while increasing the stability of the aluminum foil composite paper during the transmission process, facilitating dust removal, and driving the horizontal dust suction plate to realize the dust removal of the aluminum foil composite paper by the set vacuum cleaner, and each group of horizontal dust suction plates is connected to improve the dust removal efficiency. However, when the patent is used, it is not conducive to the rapid replacement and disassembly of the winding roller after the winding is completed, so that the replacement downtime is too long, which leads to low efficiency of the winding process and poor practicality of the device. To this end, those skilled in the art provide a mirror aluminum foil processing efficient winding device to solve the problems raised in the above background technology. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides an efficient winding device for mirror aluminum foil processing, which can effectively solve the problem in the background technology that it is not conducive to the rapid replacement and disassembly of the winding roller after the winding is completed, resulting in too long replacement downtime, which in turn leads to low efficiency of the winding processing and poor practicality of the device.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a mirror aluminum foil processing efficient winding device, comprising a bottom plate, a first support plate is symmetrically installed at one end of the top of the bottom plate, two groups of transmission rollers are commonly connected to the corresponding side walls inside the two first support plates, and a cleaning mechanism for removing dust from the surface of the mirror aluminum foil is arranged between the two groups of transmission rollers and located on the top of the bottom plate;
[0006] A second support plate is symmetrically installed at the top middle end of the bottom plate and adjacent to the outer side of the first support plate, a cleaning sponge plate is symmetrically connected to the corresponding side walls inside the two second support plates, and a stabilizing conveying roller is symmetrically installed on the other side wall of the second support plate;
[0007] A third support plate is installed at the other end of the top of the bottom plate and adjacent to the outer side of the second support plate, and a conversion mechanism for rolling up and quickly replacing the mirror aluminum foil is provided on one side of the outer side of the third support plate;
[0008] A pressing mechanism for pressing the material during winding is installed on the top of the third supporting plate.
[0009] As a further technical solution of the utility model, the conversion mechanism includes a slide rail installed on the top of the base plate and located on the outer side of the third support plate, the top of the slide rail is respectively connected to a push plate and a fixed plate through a slider, a fixed rod is installed on the outer top end of the fixed plate, a cross-turn plate is rotatably connected to the outer surface of the fixed rod, the four outer ends of the cross-turn plate are rotatably connected to a rotating rod, a winding roller is sleeved on the outer surface of the rotating rod, and the push plate is located below the rotating rod on the cross-turn plate.
[0010] As a further technical solution of the utility model, a driving motor is fixedly installed on the side wall of the outside of the third support plate and away from the fixed plate, and an annular fixing sleeve is fixedly installed on the output end of the driving motor. One end of the annular fixing sleeve passes through the third support plate and is mutually connected with the rotating rod.
[0011] As a further technical solution of the utility model, one end of the stable conveying roller and the two groups of transmission rollers respectively extend to the outside of the second support plate and the first support plate and are fixedly connected with a synchronous motor.
[0012] As a further technical solution of the utility model, the cleaning mechanism includes a U-shaped frame installed on the top of the base plate and located inside the first support plate, the outer sides of the U-shaped frame are located between two groups of transmission rollers, a vacuum cleaner is installed on the inner bottom surface of the U-shaped frame, and hollow suction plates are symmetrically connected to each other on the inner side walls on both sides of the U-shaped frame through a movable base, and dust suction grooves are provided on corresponding sides of the two hollow suction plates, and the dust suction end of the vacuum cleaner is connected to the two hollow suction plates through an air pipe, and the two hollow suction plates and the two groups of transmission rollers are parallel to each other.
[0013] As a further technical solution of the utility model, the pressing mechanism includes a mounting block fixedly mounted on the top of the third support plate, a groove is provided on the outer wall of the mounting block, a return spring is installed on the inner top of the groove, the bottom end of the return spring is fixedly connected to an inverted L-shaped slide that slides inside the groove, and a pressing roller parallel to the winding roller is installed on the outer wall of the slide.
[0014] The utility model provides a mirror aluminum foil processing high-efficiency winding device, which has the following beneficial effects compared with the prior art:
[0015] 1. An efficient winding device for mirror aluminum foil processing. After winding is completed, the slide rail drives the slider to move the fixed plate forward, so that the rotating rod and the annular fixed sleeve are separated from each other, and then the cross rotating plate is rotated to shift the rotating rod that has not been wound to the corresponding position of the annular fixed sleeve and sleeve it. Then, the driving motor is used as a power source to drive the rotating rod to rotate, and then winding is carried out, avoiding the problem of long downtime due to the inconvenience of rapid replacement of the winding roller, which leads to low efficiency of the winding process. At the same time, another slider drives the push plate to move, so that the push plate pushes the winding roller that has been wound to fall off the rotating rod, which is convenient for later collection.
[0016] 2. A high-efficiency winding device for mirror aluminum foil processing. During the transmission of the mirror aluminum foil, the vacuum cleaner can be started to generate adsorption force, which is transported to the hollow suction plate through the air pipe, and the dust on the outer surface of the mirror aluminum foil is adsorbed and removed through the dust suction groove. At the same time, with the cooperation of the mobile base, the distance of the hollow suction plate can be adjusted so that it is always parallel to the transmission roller, which is convenient for dust removal and improves the dust removal efficiency. Secondly, with the cooperation of the cleaning sponge board, the dust removal effect is further improved.
[0017] 3. An efficient winding device for mirror aluminum foil processing. When winding, the pressing action of the pressure roller prevents bubbles from appearing inside the wound mirror aluminum foil, thereby avoiding the loosening of the wound mirror aluminum foil, which is beneficial to improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of a mirror aluminum foil processing high-efficiency winding device;
[0019] Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of a mirror aluminum foil processing high-efficiency winding device;
[0020] Figure 3 It is a structural schematic diagram of a conversion mechanism of a mirror aluminum foil processing high-efficiency winding device;
[0021] Figure 4 The figure is a schematic diagram of the structure of a cleaning mechanism for a high-efficiency winding device for mirror-finished aluminum foil processing.
[0022] In the figure: 1. bottom plate; 2. first support plate; 3. second support plate; 4. third support plate; 5. transmission roller; 6. cleaning sponge plate; 7. stabilizing transmission roller; 8. mounting block; 9. groove; 10. reset spring; 11. pressing roller; 12. slide rail; 13. push plate; 14. fixed plate; 15. fixed rod; 16. cross turn plate; 17. rotating rod; 18. winding roller; 19. U-shaped frame; 20. hollow suction plate; 21. dust suction groove; 22. air pipe; 23. driving motor; 24. annular fixing sleeve; 25. synchronous motor. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4 As shown, a mirror aluminum foil processing and efficient winding device comprises a bottom plate 1, a first support plate 2 is symmetrically mounted on one end of the top of the bottom plate 1, two groups of transmission rollers 5 are commonly connected to the corresponding side walls inside the two first support plates 2, a cleaning mechanism for dust removal on the surface of the mirror aluminum foil is arranged between the two groups of transmission rollers 5 and located at the top of the bottom plate 1, the cleaning mechanism comprises a U-shaped frame 19 mounted on the top of the bottom plate 1 and located inside the first support plate 2, the outer sides of the U-shaped frame 19 are located between the two groups of transmission rollers 5, a vacuum cleaner is mounted on the inner bottom surface of the U-shaped frame 19, and hollow suction plates 20 are symmetrically connected to each other on the inner side walls of the two sides of the U-shaped frame 19 through a movable base, and the two A dust suction groove 21 is provided on the corresponding side of each hollow suction plate 20, and the dust suction end of the vacuum cleaner is connected to the two hollow suction plates 20 through an air pipe 22. The two hollow suction plates 20 are parallel to each other, and the second support plate 3 is symmetrically installed at the middle end of the top of the bottom plate 1 and close to the outer side of the first support plate 2. A cleaning sponge plate 6 is symmetrically connected to the corresponding side walls inside the two second support plates 3, and a stabilizing conveying roller 7 is symmetrically installed on the other side wall of the second support plate 3. One end of the stabilizing conveying roller 7 and the two groups of conveying rollers 5 extend to the outer sides of the second support plate 3 and the first support plate 2 respectively and are fixedly connected to a synchronous motor 25. When winding, the mirror aluminum foil is passed through the two groups of transmission rollers 5, the hollow suction plate 20, the cleaning sponge plate 6 and the stable transmission roller 7 in sequence, so that the synchronous motor 25 drives the transmission roller 5 and the stable transmission roller 7 to operate synchronously, and then the transmission roller 5 and the stable transmission roller 7 drive the mirror aluminum foil to be stably transmitted. Since the U-shaped frame 19 is located between the transmission rollers 5, during the transmission process, the vacuum cleaner is started to generate adsorption force, which is transported to the hollow suction plate 20 through the air pipe 22, and the dust on the outer surface of the mirror aluminum foil is adsorbed and removed through the dust suction groove 21. At the same time, with the cooperation of the mobile base, the distance of the hollow suction plate 20 can be adjusted so that it is always parallel to the transmission roller 5, which is convenient for dust removal and improves the dust removal efficiency. Secondly, with the cooperation of the cleaning sponge plate 6, the dust removal effect can be further improved.
[0025] A third support plate 4 is installed at the other end of the top of the bottom plate 1 and adjacent to the outer side of the second support plate 3. A conversion mechanism for winding and quickly replacing the mirror aluminum foil is provided on one side of the outside of the third support plate 4. The conversion mechanism includes a slide rail 12 installed on the top of the bottom plate 1 and located on one side of the outside of the third support plate 4. The top of the slide rail 12 is respectively connected to a push plate 13 and a fixed plate 14 through a slider. A fixed rod 15 is installed on the top of the outer side of the fixed plate 14. A cross-turn plate 16 is rotatably connected to the outer surface of the fixed rod 15. The four outer ends of the cross-turn plate 16 are rotatably connected to a rotating rod 17. A winding roller 18 is sleeved on the outer surface of the rotating rod 17. The push plate 13 is located below the rotating rod 17 on the cross-turn plate 16. A drive motor 23 is fixedly installed on the side wall of the outside of the third support plate 4 and away from the fixed plate 14. An annular fixing sleeve 24 is fixedly installed on the output end of the drive motor 23. One end of the annular fixing sleeve 24 passes through the third support plate 4 and is sleeved with the rotating rod 17. By using the driving motor 23 as a power source, the annular fixing sleeve 24 is driven to drive the rotating rod 17 to rotate. Since the rotating rod 17 has the function of contraction and expansion limit, the winding roller 18 on the rotating rod 17 can stably rotate and rewind the mirror aluminum foil. When the rewinding is completed, one of the sliders is driven by the slide rail 12 to move the fixing plate 14 forward, so that the rotating rod 17 and the annular fixing sleeve 24 are separated from each other, and then the cross rotating plate 16 is twisted to rotate, so that the rotating rod 17 that has not been rewound is shifted to the corresponding position of the annular fixing sleeve 24, and is sleeved, and then the next round of rewinding is carried out, avoiding the problem of long downtime due to the inconvenience of rapid replacement of the rewinding roller 18, thereby resulting in low efficiency of the rewinding process. At the same time, the pushing plate 13 is driven to move by another slider, so that the pushing plate 13 pushes the rewinding roller 18 that has been rewound to fall off the rotating rod 17, so as to facilitate the subsequent collection of the rewound mirror aluminum foil roll.
[0026] A pressing mechanism for pressing the material during winding is installed on the top of the third support plate 4. The pressing mechanism includes a mounting block 8 fixedly mounted on the top of the third support plate 4. A groove 9 is provided on the outer wall of the mounting block 8. A reset spring 10 is installed on the inner top of the groove 9. The bottom end of the reset spring 10 is fixedly connected to an inverted L-shaped slide seat sliding inside the groove 9. A pressing material parallel to the winding roller 18 is installed on the outer wall of the slide seat. During the continuous winding, the thickness of the winding roller 18 increases differently, so that the pressing roller 11 is lifted. At the same time, under the action of the reset spring 10, no bubbles appear inside the wound mirror aluminum foil, and the wound mirror aluminum foil is prevented from being loose, which is conducive to improving the applicability of the device.
[0027] The working principle of the utility model is as follows: when winding, the mirror aluminum foil is first passed through two sets of transmission rollers 5, and the synchronous motor 25 is started to drive the transmission rollers 5 to rotate synchronously, so as to stably transmit the mirror aluminum foil. During the transmission process, the vacuum cleaner is started to generate adsorption force, and the foil is transported to the two hollow suction plates 20 along the air pipe 22. Since the mirror aluminum foil is located between the two hollow suction plates 20, the hollow suction plates 20 can remove dust from the outer surface of the mirror aluminum foil being transmitted, and then the two cleaning sponge plates 6 are used for secondary cleaning to completely remove the dust on the outer surface of the mirror aluminum foil.
[0028] At the same time, by using the driving motor 23 as the power source, the annular fixing sleeve 24 drives the winding roller 18 on the rotating rod 17 to rotate, so as to achieve the effect of winding the mirror aluminum foil. When the winding is completed, the slide rail 12 is started to drive the fixing plate 14 to move, so that the rotating rod 17 and the annular fixing sleeve 24 are separated from each other, and then the cross plate is rotated to make the mirror aluminum foil roll in a vertical state change to a horizontal state, so that the other rotating rod 17 drives the winding roller 18 to shift to the annular fixing sleeve 24, and is connected, and then rotates to perform the winding work, thereby avoiding the problem of long replacement downtime due to the inconvenience for rapid replacement and disassembly of the winding roller 18, thereby resulting in low winding processing efficiency. At the same time, the push plate 13 is driven to move by another slider, so that the push plate 13 pushes the winding roller 18 that has been wound up to separate from the rotating rod 17, so as to facilitate the later collection, so as to achieve the effect of replacing and collecting while winding, thereby improving the working efficiency of processing and winding.
[0029] Secondly, during the continuous winding, the thickness of the winding roller 18 increases, which drives the pressing roller 11 to be lifted. At the same time, under the action of the reset spring 10, no bubbles will appear inside the wound mirror aluminum foil, avoiding the looseness of the wound mirror aluminum foil, which is beneficial to improving the applicability of the device.
[0030] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A mirror aluminum foil processing and efficient winding device, characterized in that: It comprises a bottom plate (1), a first support plate (2) being symmetrically mounted on one end of the top of the bottom plate (1), two groups of transmission rollers (5) being commonly connected to the corresponding side walls inside the two first support plates (2), and a cleaning mechanism for removing dust from the surface of the mirror aluminum foil being arranged between the two groups of transmission rollers (5) and located on the top of the bottom plate (1); A second support plate (3) is symmetrically mounted at the top middle end of the bottom plate (1) and adjacent to the outer side of the first support plate (2); a cleaning sponge plate (6) is symmetrically connected to the corresponding side walls inside the two second support plates (3); and a stabilizing conveying roller (7) is symmetrically mounted on the other side wall of the second support plate (3); A third support plate (4) is installed at the other end of the top of the bottom plate (1) and adjacent to the outer side of the second support plate (3); a conversion mechanism for rolling up and quickly replacing the mirror aluminum foil is provided on one side of the outer side of the third support plate (4); A pressing mechanism for pressing the material during winding is installed on the top of the third support plate (4).
2. The mirror aluminum foil processing and efficient winding device according to claim 1 is characterized in that: The conversion mechanism comprises a slide rail (12) mounted on the top of the base plate (1) and located on one side outside the third support plate (4); the top of the slide rail (12) is respectively connected to a push plate (13) and a fixed plate (14) through a slider; a fixed rod (15) is mounted on the top of the outer side of the fixed plate (14); a cross-turn plate (16) is rotatably connected to the outer surface of the fixed rod (15); four outer ends of the cross-turn plate (16) are rotatably connected to a rotating rod (17); a winding roller (18) is sleeved on the outer surface of the rotating rod (17); and the push plate (13) is located below the rotating rod (17) on the cross-turn plate (16).
3. The mirror aluminum foil processing and efficient winding device according to claim 2 is characterized in that: A driving motor (23) is fixedly mounted on a side wall outside the third supporting plate (4) and away from the fixing plate (14); an annular fixing sleeve (24) is fixedly mounted on the output end of the driving motor (23); one end of the annular fixing sleeve (24) passes through the third supporting plate (4) and is sleeved with the rotating rod (17).
4. The mirror aluminum foil processing and efficient winding device according to claim 1 is characterized in that: One end of the stable conveying roller (7) and the two groups of transmission rollers (5) respectively extend to the outside of the second support plate (3) and the first support plate (2) and are fixedly connected to a synchronous motor (25).
5. The mirror aluminum foil processing and efficient winding device according to claim 1 is characterized in that: The cleaning mechanism comprises a U-shaped frame (19) mounted on the top of the bottom plate (1) and located inside the first support plate (2), the outer two sides of the U-shaped frame (19) are located between the two groups of transmission rollers (5), a vacuum cleaner is mounted on the inner bottom surface of the U-shaped frame (19), hollow suction plates (20) are symmetrically connected to each other on the inner side walls of the two sides of the U-shaped frame (19) via a movable base, dust suction grooves (21) are provided on the corresponding sides of the two hollow suction plates (20), the dust suction end of the vacuum cleaner is connected to the two hollow suction plates (20) via an air supply pipe (22), and the two hollow suction plates (20) and the two groups of transmission rollers (5) are parallel to each other.
6. The mirror aluminum foil processing and efficient winding device according to claim 2 is characterized in that: The pressing mechanism comprises a mounting block (8) fixedly mounted on the top of the third support plate (4), a groove (9) being provided on the outer wall of the mounting block (8), a return spring (10) being installed on the inner top of the groove (9), the bottom end of the return spring (10) being fixedly connected to an inverted L-shaped slide seat sliding inside the groove (9), and a pressing roller (11) being parallel to the winding roller (18) being installed on the outer wall of the slide seat.
Citation Information
Patent Citations
Efficient winding device
CN220617743U