Medlar wine extraction production system
By designing a wolfberry wine extraction and production system, the alcohol extraction and bathing effects controlled by rotary staggered cutting and electric push rods are used to solve the problems of nutrient loss, low extraction efficiency and impurities adhesion in the prior art, and the efficient and high-quality wolfberry wine extraction process is achieved.
Patent Information
- Application Number
- CN202421535503.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-01
AI Technical Summary
In the existing alcohol-based method of wolfberry wine, the drying process leads to the loss of some nutrients, the peel protection leads to low extraction efficiency, and it is easy to adhere to impurities after crushing, affecting the quality of the finished product.
A wolfberry wine extraction and production system is designed, including a crushed chassis and crushed top disk in the extraction tank. The broken wolfberry is cut by rotating and interlacing, and the bottom leakage disk is controlled by using an electric push rod to achieve alcohol lift and bathing effects.
By pouring the raw materials into three times and rotating and crushing, the contact area and mixing degree between wolfberry and ethanol is improved, the alcohol extraction time is shortened, the extraction efficiency and finished product quality is improved, and external pollution is avoided.
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Figure CN222900261U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wolfberry wine production, in particular to a wolfberry wine extraction and production system. Background Technique
[0002] Alcohol extraction of wolfberry wine usually refers to the method of using alcohol solvents (such as ethanol) to extract the effective components in wolfberries during the production of wolfberry wine. This method can effectively extract nutrients such as wolfberry polysaccharides, carotenoids, vitamins, and amino acids from wolfberries. The alcohol extraction method can not only extract the nutrients in wolfberries but also enhance the health care function of wolfberry wine.
[0003] In the current alcohol extraction operation, the wolfberries are first dried, and then alcohol solvents are used for extraction. During the drying process, some nutrients will be lost with the evaporation of water. At the same time, during the whole-fruit soaking extraction, due to the protection of the fruit skin, the speed at which the nutrients inside the wolfberries dissolve in the alcohol solvent is extremely slow, affecting the production efficiency. Some manufacturers will first crush the whole fruits, but the crushed residues, due to the viscosity of the wolfberry tissue itself, are prone to adhering to impurities such as dust, affecting the quality of the finished product. Content of the Utility Model
[0004] The purpose of the utility model is to provide a wolfberry wine extraction and production system to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution:
[0006] A wolfberry wine extraction and production system includes an extraction tank. Inside the extraction tank, a crushing chassis is suspended and installed. On the upper side of the crushing chassis, a crushing top plate is rotatably installed. The crushing chassis includes a bottom leakage plate. In the middle of the upper surface of the bottom leakage plate, a convex block is fixedly installed. On the upper surface of the bottom leakage plate, several groups of bottom crushing blades are fixedly installed at equal angles in a ring shape. The crushing top plate includes an input pipe. The lower end of the input pipe is slidably sleeved with a telescopic sleeve. The lower end of the telescopic sleeve is fixedly connected to a top leakage plate. In the middle of the bottom side of the top leakage plate, a feed inlet communicating with the telescopic sleeve is opened. On the bottom side of the top leakage plate, multiple groups of top crushing blades are fixedly installed at equal angles in a ring shape.
[0007] Furthermore: The extraction tank includes a tank body. A heating resistance wire is wound and buried in the inner wall of the tank body. At the bottom side of the tank body, a solenoid valve is fixedly installed. The bottom side of the solenoid valve is fixedly communicated with a discharge pipe. At the top of the tank body, a hopper support is fixedly installed at equal angles in a ring shape. On the upper end of the hopper support, a feed hopper is fixedly installed. The top of the feed hopper is clamped with a cover.
[0008] Furthermore, a card slot is provided on the inner wall of the bottom leakage disk, and four connecting seats are fixedly installed at equal angles in a circular opening on the bottom leakage disk, and the connecting seats are fixedly connected to the output end of the electric push rod.
[0009] Furthermore, the upper end of the input pipe is fixedly sleeved with the synchronous wheel at one end of the synchronous belt set, the synchronous wheel at the other end of the synchronous belt set is fixedly sleeved with the output end of the motor, and the upper end of the input pipe is fixedly connected to the inner ring of the bearing.
[0010] Furthermore, a limiting sliding groove is provided on the side surface of the input pipe, and a limiting sliding block is fixedly installed inside the telescopic sleeve and is slidably sleeved with the limiting sliding groove.
[0011] Furthermore, the electric push rod is fixedly installed at the top edge of the tank body, and the output end of the electric push rod passes through the top of the tank body.
[0012] Furthermore, the outer ring of the bearing is fixedly connected to the bottom of the feed hopper, the synchronous wheel at one end of the synchronous wheel belt group is rotatably installed on the middle part of the upper surface of the tank body through another group of bearings, and the edge of the top leakage plate is slidably engaged with the card slot.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The raw materials are poured out for extraction three times. First, two-thirds of the alcohol solvents such as ethanol are poured out, and then all the fresh wolfberry raw materials are poured out. The fresh wolfberry enters the feed port from the input pipe and the telescopic sleeve. The convex blocks on the arch are scattered in the gap between the bottom leakage plate and the top leakage plate. Then, the top leakage plate is driven to rotate by the rotation of the input pipe and the telescopic sleeve. Then, the bottom crushing blade and the top crushing blade are rotated and cut alternately to crush the fresh wolfberry. The wolfberry debris and wolfberry juice are discharged from the leakage holes of the bottom leakage plate and the top leakage plate and fall into the ethanol in the extraction tank for immersion. The nutrients of the wolfberry are extracted by alcohol extraction. Finally, the remaining one-third of the ethanol solvent is poured out to rinse the wolfberry debris, juice and residues in the bottom leakage plate and the top leakage plate splashed onto the input pipe and the telescopic sleeve to avoid waste. The fresh wolfberry is crushed during the soaking process so that the wolfberry tissue can fully contact the ethanol, improve the extraction effect, shorten the alcohol extraction time, and improve the work efficiency. At the same time, the entire crushing and alcohol extraction work is carried out inside the tank body at the same time to improve efficiency while avoiding external pollution.
[0015] 2. While the top leakage plate rotates to crush the goji berries, the bottom leakage plate can be controlled by an electric push rod to lift and lower inside the tank body at a certain frequency. At this time, the telescopic sleeve slides up and down on the side surface of the input pipe to maintain the connection. At the same time, the limit slider slides up and down in the limit chute, enabling the input pipe to continuously drive the telescopic sleeve to rotate, thereby rotating the top leakage plate, stirring the ethanol solvent to continuously enter and discharge from the inside of the bottom leakage plate and the top leakage plate, achieving a certain bathing effect, flushing out the goji berry juice and debris from the two leakage plates, and improving the mixing degree of the goji berry tissue and ethanol, further enhancing the extraction effect. Brief Description of the Drawings
[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 is a sectional view of the extraction tank of the present utility model;
[0018] Figure 3 is a schematic diagram of the crushing chassis of the present utility model;
[0019] Figure 4 is a schematic diagram of the crushing top plate of the present utility model;
[0020] Figure 5 is a schematic diagram of the connection between the bottom leakage plate and the top leakage plate of the present utility model.
[0021] In the figure: 1. Extraction tank; 101. Tank body; 102. Heating resistance wire; 103. Solenoid valve; 104. Discharge pipe; 105. Bucket body support; 106. Feeding hopper; 107. Sealing cover; 2. Crushing chassis; 201. Bottom leakage plate; 202. Convex block; 203. Bottom crushing blade; 204. Card slot; 205. Connecting seat; 206. Electric push rod; 3. Crushing top plate; 301. Input pipe; 302. Synchronous pulley belt group; 303. Motor; 304. Bearing; 305. Limit chute; 306. Telescopic sleeve; 307. Limit slider; 308. Top leakage plate; 309. Feeding port; 310. Top crushing blade. Detailed Embodiment
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Please refer to Figures 1 to 5, in the embodiment of the present utility model, a wolfberry wine extraction and production system includes an extraction tank 1. Inside the extraction tank 1, a crushing chassis 2 is suspended and installed. A crushing top plate 3 is rotatably installed above the crushing chassis 2. The crushing chassis 2 includes a bottom leakage plate 201. In the middle of the upper surface of the bottom leakage plate 201, a convex block 202 is fixedly installed. On the upper surface of the bottom leakage plate 201, several groups of bottom crushing blades 203 are fixedly installed at equal angles in a ring shape. The crushing top plate 3 includes an input pipe 301. A telescopic sleeve 306 is slidably sleeved at the lower end of the input pipe 301. The lower end of the telescopic sleeve 306 is fixedly connected to a top leakage plate 308. A feed inlet 309 communicating with the telescopic sleeve 306 is opened in the middle of the bottom side of the top leakage plate 308. On the bottom side of the top leakage plate 308, multiple groups of top crushing blades 310 are fixedly installed at equal angles in a ring shape.
[0024] Specifically, the extraction raw materials are poured in three times. First, two-thirds of alcohol solvents such as ethanol are poured, and then all the fresh wolfberry raw materials are poured. The fresh wolfberries enter the feed inlet 309 from the input pipe 301 and the telescopic sleeve 306. They are dispersed by the convex block 202 at the top of the arch into the gap between the bottom leakage plate 201 and the top leakage plate 308. Then, through the rotation of the input pipe 301 and the telescopic sleeve 306, the top leakage plate 308 is driven to rotate. Furthermore, by the rotational and staggered cutting of the bottom crushing blades 203 and the top crushing blades 310, the fresh wolfberries are crushed. The wolfberry debris and wolfberry juice are discharged from the leakage holes of the bottom leakage plate 201 and the top leakage plate 308 and fall into the ethanol in the extraction tank 1 for soaking. The nutritional components of wolfberries are extracted by the alcohol extraction method. Finally, the remaining one-third of the ethanol solvent is poured to wash the wolfberry debris, juice splashed on the input pipe 301 and the telescopic sleeve 306, and the residues in the bottom leakage plate 201 and the top leakage plate 308 to avoid waste. Crushing the fresh wolfberries during the soaking process enables the wolfberry tissues to fully contact ethanol, improves the extraction effect, shortens the alcohol extraction time, and improves work efficiency. At the same time, the entire crushing and alcohol extraction work is carried out inside the tank body 101, improving efficiency and avoiding being polluted by the outside world.
[0025] Embodiment 1
[0026] As Figure 2 shown, in this embodiment, the extraction tank 1 includes a tank body 101. A heating resistance wire 102 is wound and buried on the inner wall of the tank body 101. A solenoid valve 103 is fixedly installed at the bottom side of the tank body 101. The bottom side of the solenoid valve 103 is fixedly communicated with a discharge pipe 104. At equal angles in a ring shape on the top of the tank body 101, a hopper support 105 is fixedly installed. The upper end of the hopper support 105 is fixedly installed with a feeding hopper 106. A cover 107 is clamped at the top of the feeding hopper 106.
[0027] In this embodiment, the feeding hopper 106 facilitates the pouring of raw materials, and the alcohol-extracted mixture is discharged through the discharge pipe 104 for subsequent filtration and other operations.
[0028] AsFigures 1-2 As shown in FIGS. 4, in this embodiment, the upper end of the input pipe 301 is fixedly sleeved with a synchronous pulley at one end of the synchronous pulley belt group 302, the synchronous pulley at the other end of the synchronous pulley belt group 302 is fixedly sleeved with the output end of the motor 303, and the upper end of the input pipe 301 is fixedly connected with the inner ring of the bearing 304; the outer ring of the bearing 304 is fixedly connected with the bottom of the feeding hopper 106. The synchronous pulley at one end of the synchronous pulley belt group 302 is rotatably installed on the middle of the upper surface of the tank body 101 through another group of bearings, and the edge of the top leakage plate 308 is slidably clamped with the clamping groove 204.
[0029] During specific implementation, the motor 303 is driven to drive the synchronous pulley belt group 302 to rotate, and the input pipe 301 is driven to rotate, so as to provide power for the rotation of the telescopic sleeve 306 and the top leakage plate 308.
[0030] Embodiment Two
[0031] On the basis of Embodiment One, in order to supplement the specific manner in which the wolfberry debris and juice in the gap between the bottom leakage plate 201 and the top leakage plate 308 are discharged from the two leakage plates in Embodiment One.
[0032] As Figures 1-3 shown, in this embodiment, a clamping groove 204 is formed on the inner side wall of the bottom leakage plate 201, and four connecting seats 205 are fixedly installed at equal angles in a circular shape at the upper opening of the bottom leakage plate 201. The connecting seats 205 are fixedly connected with the output end of the electric push rod 206; a limiting sliding groove 305 is formed on the side surface of the input pipe 301, and a limiting sliding block 307 slidably sleeved with the limiting sliding groove 305 is fixedly installed inside the telescopic sleeve 306; the electric push rod 206 is fixedly installed at the edge of the top of the tank body 101, and the output end of the electric push rod 206 passes through the top of the tank body 101.
[0033] During specific implementation, while the top leakage plate 308 rotates to crush the wolfberries, the bottom leakage plate 201 can be controlled by the electric push rod 206 to perform lifting work inside the tank body 101 at a certain frequency. At this time, the telescopic sleeve 306 slides up and down on the side surface of the input pipe 301 to maintain the connection. At the same time, the limiting sliding block 307 slides up and down in the limiting sliding groove 305, so that the input pipe 301 can continuously drive the telescopic sleeve 306 to rotate, and then rotate the top leakage plate 308, stirring the ethanol solvent to continuously enter and discharge the inside of the bottom leakage plate 201 and the top leakage plate 308, playing a certain bathing effect, washing out the wolfberry juice and debris from the two leakage plates, and improving the mixing degree of the wolfberry tissue and ethanol, further improving the extraction effect.
[0034] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
[0035] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A wolfberry wine extraction production system, comprising an extraction tank (1), characterized in that: A crushing bottom plate (2) is suspended and installed inside the extraction tank (1), and a crushing top plate (3) is rotatably installed on the upper side of the crushing bottom plate (2). The crushing bottom plate (2) comprises a bottom leakage plate (201), and a protrusion (202) is fixedly installed in the middle of the upper surface of the bottom leakage plate (201). A plurality of groups of bottom crushing blades (203) are fixedly installed in an annular manner at equal angles on the upper surface of the bottom leakage plate (201). The crushing top plate (3) comprises an input pipe (301), and a telescopic sleeve (306) is slidably sleeved on the lower end of the input pipe (301), and a top leakage plate (308) is fixedly connected to the lower end of the telescopic sleeve (306). A feed port (309) communicating with the telescopic sleeve (306) is provided in the middle of the bottom side of the top leakage plate (308), and a plurality of groups of top crushing blades (310) are fixedly installed in an annular manner at equal angles on the bottom side of the top leakage plate (308).
2. A wolfberry wine extraction and production system according to claim 1, characterized in that: The extraction tank (1) comprises a tank body (101), the inner wall of which is wrapped with a heating resistance wire (102), the bottom side of which is fixedly mounted an electromagnetic valve (103), the bottom side of which is fixedly connected to a discharge pipe (104), the top of which is fixedly mounted an annular equi-angled hopper support frame (105), the upper end of which is fixedly mounted an inlet hopper (106), and the top of which is clamped with a sealing cover (107).
3. A wolfberry wine extraction and production system according to claim 2, characterized in that: The inner wall of the bottom leakage disc (201) is provided with a slot (204), and the upper opening of the bottom leakage disc (201) is annular and fixedly mounted with four connecting seats (205) at equal angles, and the connecting seats (205) are fixedly connected to the output end of the electric push rod (206).
4. A wolfberry wine extraction and production system according to claim 3, characterized in that: The upper end of the input tube (301) is fixedly sleeved with a synchronous wheel at one end of a synchronous belt set (302), the synchronous wheel at the other end of the synchronous belt set (302) is fixedly sleeved with an output end of a motor (303), and the upper end of the input tube (301) is fixedly connected to the inner ring of a bearing (304).
5. A wolfberry wine extraction and production system according to claim 4, characterized in that: A limiting sliding groove (305) is provided on the side surface of the input pipe (301), and a limiting sliding block (307) is fixedly installed inside the telescopic sleeve (306) and is slidably sleeved with the limiting sliding groove (305).
6. The wolfberry wine extraction and production system according to claim 5, characterized in that: The electric push rod (206) is fixedly installed at the top edge of the tank body (101), and the output end of the electric push rod (206) passes through the top of the tank body (101).
7. The wolfberry wine extraction and production system according to claim 6, characterized in that: The outer ring of the bearing (304) is fixedly connected to the bottom of the feed hopper (106), the synchronous wheel at one end of the synchronous belt group (302) is rotatably mounted on the middle part of the upper surface of the tank body (101) through another group of bearings, and the edge of the top leakage plate (308) is slidably engaged with the slot (204).