Adjustable steamed bun output structure
By designing an adjustable steamed bun output structure and using an adjustable baffle to change the moving direction of the steamed bun, the problem of inefficient production efficiency caused by traditional manpower handling is solved, and the degree of automation and production efficiency is achieved, and the problem of adhesion and bonding is prevented.
Patent Information
- Application Number
- CN202422155627.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-03
AI Technical Summary
Traditional steamed bun diversion and transportation are achieved by manpower handling or moving equipment, resulting in low production efficiency.
An adjustable steamed bun output structure is designed, including a discharge barrel installed at the discharge port of the steamed bun forming machine. An adjustable baffle is installed in the cavity of the discharge barrel. The adjustable baffle is rotated by the driving motor and driven gear system, changing the moving direction of the steamed bun, and then selectively dropping on the conveyor belt, and further moving to the integral machine or manual operating platform.
The degree of automation is improved, manpower intervention is avoided, production efficiency is improved, and the combination of flour compensator and air nozzle is used to prevent the adhesion and bonding of steamed buns and the adjustable baffle.
Smart Images

Figure CN222997292U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing equipment, and particularly relates to an adjustable steamed bun output structure. Background Art
[0002] Steamed buns, formerly known as "man tou", are one of the traditional Chinese pasta foods and are a kind of food steamed with fermented dough. Steamed buns are mainly made of wheat flour and are one of the daily staple foods of Chinese people.
[0003] In the traditional production process, part of the steamed buns output by the forming machine is transported to the steamed bun shaping machine, and part is transported to the manual operation platform for mold shaping and manual production of special steamed bun products respectively. The traditional diversion and transportation of steamed buns are realized by manual handling or moving equipment, which is time-consuming and laborious and leads to a reduction in production and processing efficiency. Summary of the Invention
[0004] In order to overcome the problem that "the traditional diversion and transportation of steamed buns are realized by manual handling or moving equipment, resulting in low production efficiency" in the above background art, the utility model provides an adjustable steamed bun output structure.
[0005] The technical solution adopted by the utility model to solve the above technical problems is:
[0006] An adjustable steamed bun output structure includes a discharge cylinder installed at the discharge port of a steamed bun forming machine. The end of the discharge cylinder is fixedly connected to a first diversion cylinder and a second diversion cylinder in a Y shape. An adjustable baffle that can rotate and be locked is installed in the inner cavity of the discharge cylinder. A first conveyor belt connected to a steamed bun shaping machine and a second conveyor belt connected to a manual operation platform are arranged below the first diversion cylinder. A plug rod is inserted and fixed at the end of the adjustable baffle, and the plug rod is rotatably connected to the side wall of the discharge cylinder through a bearing. A driven gear is installed at the end of the plug rod, and a driving motor is fixedly installed on the outer side wall of the discharge cylinder. A driving gear meshing with the driven gear is installed on the output shaft of the driving motor.
[0007] As a further optimized scheme of the utility model, an extension groove adapted to the end of the adjustable baffle is formed on the side wall of the discharge cylinder, and the extension groove is in a triangular structure. An extension plate body fixedly connected to the side wall of the cylinder is arranged outside the extension groove, and the extension plate body is in a 7-shaped plate structure.
[0008] As a further optimized scheme of the utility model, an air nozzle is installed on the upper part of the extension plate body, and the air nozzle penetrates through the extension plate body.
[0009] As a further optimization solution of the present utility model, there are two extension grooves, namely extension groove a and extension groove b which are axially symmetrically arranged; there are two air nozzles, namely air nozzle a and air nozzle b. The end of air nozzle a is inserted into extension groove a, and the end of air nozzle b is inserted into extension groove b.
[0010] As a further optimization solution of the present utility model, when the adjustable baffle rotates to the end and abuts against the outer wall of extension groove a, air nozzle b and the adjustable baffle are arranged perpendicularly; when the adjustable baffle rotates to the end and abuts against the outer wall of extension groove b, air nozzle a and the adjustable baffle are arranged perpendicularly.
[0011] As a further optimization solution of the present utility model, the air nozzle is connected and communicated with an air pump through an air pipe, and the air pipe is connected and communicated with a flour compensator.
[0012] As a further optimization solution of the present utility model, accommodation grooves are respectively formed on both side surfaces of the adjustable baffle; the length direction of the accommodation groove is arranged parallel to the axial direction of the insertion rod.
[0013] As a further optimization solution of the present utility model, the flour compensator includes a bottle body and a vibration motor; the bottle body is installed in the discharge cylinder, and the vibration motor is fixedly connected to the outer wall of the bottle body; the bottom end of the bottle body is connected and communicated with the air pipe through a connecting cylinder; a powder dropping hole is formed on the bottom surface of the bottle body.
[0014] As a further optimization solution of the present utility model, the bottle body is connected to a bottle body installation cylinder through a radial spring.
[0015] As a further optimization solution of the present utility model, the air pump blows intermittent positive pressure gas into the air pipe.
[0016] In summary, the beneficial effects of the present utility model are as follows: The structure of the present utility model is simple and the function is reliable. The adjustable baffle is used to change the moving direction of the steamed bun blanks falling through the discharge cylinder, so that the steamed bun blanks can selectively fall on the first conveyor belt / second conveyor belt and further move to the steamed bun shaping machine / manual operation platform for subsequent processing, improving the degree of automation and avoiding the problem of reduced overall production efficiency caused by manual intervention in the traditional technology. Accommodation grooves are respectively formed on both side surfaces of the adjustable baffle, and flour can be stored in the accommodation grooves; the flour compensator is used to spray flour on the side wall of the adjustable baffle to avoid adhesion when the steamed bun blank impacts the adjustable baffle. Description of the Drawings
[0017] The following further describes the present application in conjunction with the drawings:
[0018] Figure 1Schematic diagram of the overall structure of the present utility model;
[0019] Figure 2 Schematic diagram of the positions of the first conveyor belt and the second conveyor belt;
[0020] Figure 3 Schematic top view of the cross-section of the inserting rod;
[0021] Figure 4 Schematic diagram of the positions and structures of the extension groove and the air nozzle;
[0022] Figure 5 Schematic diagram of the state where the air nozzle blows the adjustable baffle in the b direction;
[0023] Figure 6 Schematic semi-sectional structure diagram of the adjustable baffle;
[0024] Figure 7 Schematic diagram of the structure of the flour compensator;
[0025] Figure 8 Schematic diagram of the position and structure of the connecting cylinder;
[0026] Figure 9 Schematic diagram of the positions and structures of the first lifting ring and the second lifting ring.
[0027] Explanation of reference numerals:
[0028] In the figure,
[0029] 1, steamed bun forming machine; 11, discharge cylinder; 110, bottle body installation cylinder; 111, extension groove; 112, air nozzle; 12, adjustable baffle; 121, accommodation groove; 13, inserting rod; 14, driven gear;
[0030] 2, first shunt cylinder;
[0031] 3, second shunt cylinder;
[0032] 4, first conveyor belt;
[0033] 5, second conveyor belt;
[0034] 6, flour compensator; 61, bottle body; 611, connecting cylinder; 62, vibration motor; 63, first lifting ring; 64, second lifting ring;
[0035] 7, air pump;
[0036] 111a, extension groove a; 111b, extension groove b; 112a, air nozzle a; 112b, air nozzle b. Specific implementation mode
[0037] Based on the above structural features of the present application, the implementation mode of the present application is further described:
[0038] Reference Figures 1 to 9 , this embodiment provides an adjustable steamed bun output structure, including a discharge cylinder 11 installed at the discharge port of the steamed bun forming machine 1. The discharge cylinder 11 is fixedly connected to the outer shell of the steamed bun forming machine 1 by bolts. The end of the discharge cylinder 11 is fixedly connected to the first diversion cylinder 2 and the second diversion cylinder 3 in a Y shape (for example, fixedly connected by bolts).
[0039] Reference Figures 1 to 2 , an adjustable baffle 12 that can rotate and be locked is installed in the inner cavity of the discharge cylinder 11. When the top of the adjustable baffle 12 inclines towards the direction of the first diversion cylinder 2, the steamed bun blanks falling through the discharge port hit the adjustable baffle 12 and then bounce into the second diversion cylinder 3; similarly, when the top of the adjustable baffle 12 inclines towards the direction of the second diversion cylinder 3, the steamed bun blanks falling through the discharge port hit the adjustable baffle 12 and then bounce into the first diversion cylinder 2; thus, the control of the falling position of the steamed bun blanks is achieved.
[0040] Reference Figures 1 to 2 , a first conveyor belt 4 connected to the steamed bun shaping machine and a second conveyor belt 5 connected to the manual operation platform are provided below the first diversion cylinder 2. The steamed bun blanks falling through the first diversion cylinder 2 are conveyed by the first conveyor belt 4 into the steamed bun shaping machine, and the steamed bun blanks falling through the second diversion cylinder 3 are conveyed by the second conveyor belt 5 onto the manual operation platform, so as to carry out subsequent processing operations.
[0041] Reference Figures 2 to 4 , a plug rod 13 is inserted and fixed at the lower end of the adjustable baffle 12. The plug rod 13 and the adjustable baffle 12 are fixedly connected by bolts to achieve synchronous rotation. The plug rod 13 is rotatably connected to the side wall of the discharge cylinder 11 through a bearing; a driven gear 14 is installed at the end of the plug rod 13 (for example, fixedly connected by bolts). A driving motor is fixedly installed on the outer side wall of the discharge cylinder 11. The outer shell of the driving motor is fixedly connected to the outer side wall of the discharge cylinder 11 by bolts. A driving gear meshing with the driven gear 14 is installed on the output shaft of the driving motor. The driving gear and the output shaft of the driving motor are fixedly connected by bolts. The driving motor can drive the plug rod 13 to rotate, and further drive the adjustable baffle 12 to rotate. A collar is fixedly installed at one end of the plug rod 13 away from the driven gear 14 through a bolt. The collar plays a role in pulling and is used to prevent the plug rod 13 from coming out.
[0042] Reference Figure 4 And Figure 5 , an extension groove 111 adapted to the upper end of the adjustable baffle 12 is provided on the side wall of the discharge cylinder 11. The extension groove 111 has a triangular structure; an extension plate body fixedly connected to the side wall of the cylinder is provided outside the extension groove 111 (for example, fixedly connected by bolts). The extension plate body has a 7-shaped plate structure.
[0043] Reference Figure 4 And Figure 5, an air nozzle 112 is installed on the upper part of the extension plate body, and the air nozzle 112 penetrates through the extension plate body; the air nozzle 112 is inserted into the installation hole opened at the upper part of the extension plate body, and the air nozzle 112 is fixedly connected to the extension plate body by bolts.
[0044] Refer to Figure 4 and Figure 5 , there are two extension grooves 111, and the two extension grooves 111 are respectively the extension groove a111a and the extension groove b111b which are axially symmetrically arranged; driven by the drive motor, the adjustable baffle 12 can rotate to the left until the upper end is located in the extension groove a111a, or the adjustable baffle 12 can rotate to the right until the upper end is located in the extension groove b111b.
[0045] Refer to Figure 5 , there are two air nozzles 112 which are respectively the air nozzle a112a and the air nozzle b112b, the end of the air nozzle a112a is inserted into the extension groove a111a, and the end of the air nozzle b112b is inserted into the extension groove b111b.
[0046] Refer to Figure 5 , when the adjustable baffle 12 rotates until the end abuts against the outer wall of the extension groove a111a, the air nozzle b112b is arranged perpendicular to the adjustable baffle 12; similarly, when the adjustable baffle 12 rotates until the end abuts against the outer wall of the extension groove b111b, the air nozzle a112a is arranged perpendicular to the adjustable baffle 12; thus, the air nozzle 112 can spray flour on the surface of the adjustable baffle 12 to avoid the problem of adhesion and bonding caused by the impact of the steamed bun blank and the adjustable baffle 12.
[0047] Refer to Figure 5 、 Figure 7 and Figure 8 , the air nozzle 112 is connected and communicated with the air pump 7 through an air pipe, and the air pipe is connected and communicated with the flour compensator 6.
[0048] Refer to Figure 6 , accommodating grooves 121 are respectively opened on both side surfaces of the adjustable baffle 12; the length direction of the accommodating grooves 121 is arranged parallel to the axial direction of the insertion rod 13. Flour can be stored in the accommodating grooves 121 to avoid mutual adhesion when the steamed bun blank impacts the adjustable baffle 12.
[0049] Refer to Figure 7 and Figure 8, the flour compensator 6 includes a bottle body 61 and a vibration motor 62. The top of the bottle body 61 is provided with a lid that can be opened and closed. The inner cavity of the bottle body 61 stores flour, and the staff can open the lid and then pour flour into the inner cavity of the bottle body 61 to achieve replenishment. The bottle body 61 is installed in the discharge tube 11, and the vibration motor 62 is fixedly connected to the outer wall of the bottle body 61 by bolts; when the vibration motor 62 vibrates, it drives the bottle body 61 to vibrate synchronously, thereby shaking off the flour in the bottle body 61. The bottom end of the bottle body 61 is connected and communicated with the air pipe through a connecting tube 611. The bottle body 61 and the top end of the connecting tube 611 are fixedly connected and communicated. The bottom end of the connecting tube 611 is connected and communicated with the air pipe by hot melting; a strip-shaped hole for communicating with the connecting tube 611 is opened on the air pipe; the connecting tube 611 is a cylindrical structure with openings at the top and bottom. A powder dropping hole is opened on the bottom surface of the bottle body 61, and the flour drops through the powder dropping hole into the connecting tube 611 and further drops into the air pipe. The flour compensator 6 is used to spray flour on the side wall of the adjustable baffle 12 to avoid adhesion when the steamed bun blank collides with the adjustable baffle 12.
[0050] Referring to Figure 7 , the bottle body 61 is connected to the bottle mounting cylinder 110 through a radially arranged spring. The spring plays a supporting role and forms a gap for the vibration of the bottle body 61 between the bottle body 61 and the bottle mounting cylinder 110. The bottle mounting cylinder 110 is fixedly installed on the outer wall of the discharge tube 11 by bolts.
[0051] Referring to Figure 8 , the air pump 7 blows intermittent positive pressure gas into the air pipe; the blowing of the positive pressure gas and the start of the vibration motor 62 are alternated to achieve repetitive actions of "flour shaking off - flour being blown into the discharge tube 11 - flour shaking off - flour being blown into the discharge tube 11.....".
[0052] Referring to Figure 9 , a first lifting ring 63 and a second lifting ring 64 are fixedly installed at the bottom end of the bottle body 61 by bolts. The first lifting ring 63 and the second lifting ring 64 are respectively arranged on the left and right sides of the connecting tube 611, and the distance between the first lifting ring 63 and the discharge tube 11 is less than the distance between the second lifting ring 64 and the discharge tube 11. The bottom end position of the inner edge of the first lifting ring 63 is lower than that of the connecting tube 611, and the bottom end position of the inner edge of the second lifting ring 64 is higher than that of the connecting tube 611. After the air pipe is inserted into the first lifting ring 63 and the second lifting ring 64, an upwardly curved C-shaped air pipe structure is formed on the side of the bottle body 61 away from the discharge tube 11 to prevent flour from falling into the air pump 7. The air pump 7 is installed on the outer wall of the discharge tube 11 by bolts and is located directly below or obliquely below the bottle body 61.
[0053] There are two flour compensators 6, which are respectively adapted to the air nozzles a112a and b112b.
[0054] The utility model further includes an electrical cabinet which is fixedly installed on the outer side wall of the discharge cylinder 11 through bolts. The driving motor, the first conveyor belt 4, the second conveyor belt 5, the vibration motor 62, and the air pump 7 are respectively connected to the electrical cabinet through wires and signal lines; the electrical cabinet is respectively connected to an external power supply and an external computer through wires and signal lines. The computer controls the start-stop and working states of the driving motor, the first conveyor belt 4, the second conveyor belt 5, the vibration motor 62, and the air pump 7 in the utility model through the electrical cabinet, so as to realize the overall control of the utility model.
[0055] The structure of the utility model is simple and the function is reliable. The adjustable baffle 12 is used to change the moving direction of the steamed bun blanks falling through the discharge cylinder 11, so that the steamed bun blanks can selectively fall on the first conveyor belt 4 / the second conveyor belt 5 and further move to the steamed bun shaping machine / the manual operation platform for subsequent processing, improving the degree of automation and avoiding the problem of reduced overall production efficiency caused by manual intervention in the traditional technology.
[0056] In the description of the utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the utility model.
[0057] In the description of the utility model, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection; it can be a direct connection, or a connection through an intermediate medium; it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the utility model can be understood according to specific situations.
[0058] In summary, for those skilled in the art, based on the guidance of the utility model, without departing from the principle and spirit of the utility model, the changes, modifications, substitutions, and deformations made to the utility model still fall within the protection scope of the utility model.
Claims
1. An adjustable steamed bun output structure, characterized in that: It comprises a discharge cylinder (11) installed at the discharge port of the steamed bun forming machine (1), the end of the discharge cylinder (11) being fixedly connected to the first diverter cylinder (2) and the second diverter cylinder (3) in a Y shape; The inner cavity of the discharge barrel (11) is provided with an adjustable baffle (12) which can rotate and lock; A first conveyor belt (4) connected to the steamed bun shaping machine and a second conveyor belt (5) connected to the manual operation platform are provided below the first diversion cylinder (2); An insert rod (13) is inserted and fixed at the end of the adjustable baffle (12), and the insert rod (13) is rotatably connected to the side wall of the discharge barrel (11) via a bearing; a driven gear (14) is installed at the end of the insert rod (13), and a driving motor is fixedly installed on the outer side wall of the discharge barrel (11), and a driving gear meshing with the driven gear (14) is installed on the output shaft of the driving motor.
2. The adjustable steamed bun output structure according to claim 1, characterized in that: The side wall of the discharge barrel (11) is provided with an extension groove (111) adapted to the end of the adjustable baffle (12), and the extension groove (111) is in a triangular structure; an extension plate body fixedly connected to the side wall of the barrel is provided outside the extension groove (111), and the extension plate body is in a 7-shaped plate structure.
3. The adjustable steamed bun output structure according to claim 2, characterized in that: An air nozzle (112) is installed on the upper part of the epitaxial plate body, and the air nozzle (112) is arranged through the epitaxial plate body.
4. The adjustable steamed bun output structure according to claim 3, characterized in that: The epitaxial grooves (111) are provided with two, and the two epitaxial grooves (111) are respectively an epitaxial groove a (111a) and an epitaxial groove b (111b) which are axially symmetrically arranged; the air nozzles (112) are provided with two, and are respectively an air nozzle a (112a) and an air nozzle b (112b), and the end of the air nozzle a (112a) is inserted into the epitaxial groove a (111a), and the end of the air nozzle b (112b) is inserted into the epitaxial groove b (111b).
5. The adjustable steamed bun output structure according to claim 4, characterized in that: When the adjustable baffle (12) is rotated until its end abuts against the outer wall of the extension groove a (111a), the air nozzle b (112b) and the adjustable baffle (12) are arranged vertically; when the adjustable baffle (12) is rotated until its end abuts against the outer wall of the extension groove b (111b), the air nozzle a (112a) and the adjustable baffle (12) are arranged vertically.
6. The adjustable steamed bun output structure according to claim 5, characterized in that: The air nozzle (112) is connected and communicated with the air pump (7) via an air pipe, and the air pipe is connected and communicated with the flour compensator (6).
7. The adjustable steamed bun output structure according to claim 6, characterized in that: The adjustable baffle (12) has two side surfaces respectively provided with accommodating grooves (121); the length direction of the accommodating grooves (121) is arranged parallel to the axial direction of the insertion rod (13).
8. The adjustable steamed bun output structure according to claim 7, characterized in that: The flour compensator (6) comprises a bottle body (61) and a vibration motor (62); the bottle body (61) is installed in the discharge barrel (11), and the vibration motor (62) is fixedly connected to the outer wall of the bottle body (61); the bottom end of the bottle body (61) is connected to and communicates with the air pipe through a connecting tube (611); and a powder dropping hole is provided on the bottom surface of the bottle body (61).
9. The adjustable steamed bun output structure according to claim 8, characterized in that: The bottle body (61) is connected to the bottle body mounting cylinder (110) via a radial spring.
10. The adjustable steamed bun output structure according to claim 9, characterized in that: The air pump (7) blows intermittent positive pressure gas into the trachea.