Sorting device for high-nickel alloy cuttings
By designing a closed high-nickel alloy chip sorting device, the brush head, magnetic roller and screening device are used to automatically clean and sort chips, the problems of safety hazards, high time cost and low sorting efficiency in the prior art are solved, and a more efficient and safe chip processing process is achieved.
Patent Information
- Application Number
- CN202421868554.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing high-nickel alloy chip sorting device has safety risks, the transportation steps increase time cost, residual chips affect the use of the workbench, and the inability to effectively sort chips of different volumes.
A closed sorting device including a support rod, a brush head, a magnetic roller and a screening device is designed. The residual chips of the workbench are automatically cleaned through the electric telescopic rod and a motor-driven brush head, and the magnetic roller sorts and screens the chips of different volumes.
It improves the safety of the sorting process, reduces time costs, avoids chip residues affecting the use of the workbench, and improves the sorting efficiency of chips of different volumes, reduces material waste and improves work efficiency.
Smart Images
Figure CN223000199U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chip processing, and particularly relates to a sorting device for high-nickel alloy chips. Background Technique
[0002] High-nickel alloy is an alloy material containing a relatively high proportion of nickel element. It has characteristics such as corrosion resistance and heat resistance. Because its chemical properties are relatively stable, it is often used in various fields. However, high-nickel alloy needs to be turned into a specific shape by a lathe before it can be used. During this process, a large amount of high-nickel alloy chips will be generated. If the high-nickel alloy chips are not reused, the cost will increase.
[0003] At present, the common sorting devices for high-nickel alloy chips on the market sort chips by the way of bouncing, which is prone to accidents. And workers need to transport the chips generated by processing to the place where the sorting device is located to sort the chips, which increases the time cost. There will be a part of the chips generated by processing remaining on the workbench. This part of the chips usually will not automatically fall off the workbench, which not only increases the cost but also affects the next use of the workbench. The common chip sorting devices usually do not have the function of sorting chips of different volumes. The smaller-volume chips do not need to be crushed in the subsequent process. If the smaller-volume chips are not sorted, it will lead to the situation that the equipment space in the subsequent process is occupied by the smaller-volume chips, affecting the work efficiency. Therefore, a sorting device for high-nickel alloy chips is proposed for the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a sorting device for high-nickel alloy chips to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A sorting device for high-nickel alloy chips, comprising a support rod, a brush head, a magnetic roller and a screening device. The upper end of the support rod is fixedly connected with a placement table. The upper side of the placement table is fixedly connected with a connecting rod. One end of the connecting rod is fixedly connected with a first motor. The output end of the first motor is fixedly connected with an electric telescopic rod. One end of the electric telescopic rod is fixedly connected with a brush head. A material discharge port is arranged inside the placement table. The upper side of the material discharge port is fixedly connected with a feed port. A workbench is arranged above the feed port. The workbench is fixedly connected with the placement table through a fixing rod. The lower side of the material discharge port is fixedly connected with a material conveying pipe. A magnetic roller is slidably connected inside the upper side of the material conveying pipe. One end of the magnetic roller is fixedly connected with the output end of a second motor. The second motor is fixedly connected with the placement table through a fixing rod. An impurity outlet is arranged at the through part of the lower side of the material conveying pipe. One end of the material conveying pipe is fixedly connected with a screening device. The screening device includes a discharge port, a screening device main body, a screen mesh, a discharge plate, a load-bearing platform, a vibrator, a rotating shaft, a connecting arm, a third motor, a gear and a discharge door.
[0007] Preferably, the lower side of the discharge port is fixedly connected with a screening device main body. Inside the screening device main body, a screen mesh and a discharge plate are arranged in sequence from top to bottom. The lower sides of the screen mesh and the discharge plate are fixedly connected with a vibrator. The bottom end of the vibrator is fixedly connected with a load-bearing platform. The right side of the screening device main body is fixedly connected with a connecting arm. One end of the connecting arm is fixedly connected with a third motor. The output end of the third motor is fixedly connected with a gear. One side of the gear is meshed and connected with a discharge door.
[0008] Preferably, one side of the discharge door is slidably connected with the screening device main body, and the height of the discharge door is greater than the height of the through part on the right side of the screening device main body.
[0009] Preferably, the impurity outlet is located at the lower right of the magnetic roller.
[0010] Preferably, the cross-sectional area of the upper end of the feed port is larger than that of the lower end.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] In the present utility model, by designing the whole sorting device into a closed structure, the chips will not fly out, improving safety. The sorting device is directly arranged under the workbench, eliminating the step of transporting the chips and saving time cost. The residual chips on the workbench are brushed off by the provided brush head and reused, reducing material waste and not affecting the next use of the workbench. The smaller-sized chips are screened out by the provided screen mesh, and the larger-sized chips are directly reprocessed, increasing work efficiency. Description of the Drawings
[0013] Figure 1Schematic diagram of the overall structure of the present utility model;
[0014] Figure 2 Schematic diagram of the screening device structure of the present utility model;
[0015] Figure 3 For the present utility model Figure 2 Schematic diagram of the structure at position A.
[0016] In the figure: 1, support rod; 2, placing table; 3, connecting rod; 4, first motor; 5, electric telescopic rod; 6, brush head; 7, material discharge port; 8, feed port; 9, workbench; 10, material conveying pipe; 11, second motor; 12, magnetic roller; 13, impurity outlet; 14, screening device; 1401, discharge port; 1402, screening device main body; 1403, sieve mesh; 1404, discharge plate; 1405, load-bearing platform; 1406, vibrator; 1407, rotating shaft; 1408, connecting arm; 1409, third motor; 1410, gear; 1411, discharge door. Specific embodiments
[0017] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0018] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description. Without contrary explanation, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be understood as a limitation on the protection scope of the present utility model; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0019] In addition, it should be noted that using words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Without additional declaration, the above words have no special meaning, so it cannot be understood as a limitation on the protection scope of the present utility model.
[0020] Please refer to Figures 1-3 , the present utility model provides a technical solution:
[0021] A sorting device for high-nickel alloy chips, comprising a support rod 1, a brush head 6, a magnetic roller 12 and a screening device 14. The upper end of the support rod 1 is fixedly connected with a placement table 2. The upper side of the placement table 2 is fixedly connected with a connecting rod 3. One end of the connecting rod 3 is fixedly connected with a first motor 4. The output end of the first motor 4 is fixedly connected with an electric telescopic rod 5. One end of the electric telescopic rod 5 is fixedly connected with a brush head 6. A material discharge port 7 is arranged inside the placement table 2. The upper side of the material discharge port 7 is fixedly connected with a feed port 8. A workbench 9 is arranged above the feed port 8. The workbench 9 is fixedly connected with the placement table 2 through a fixing rod. The lower side of the material discharge port 7 is fixedly connected with a material conveying pipe 10. A magnetic roller 12 is slidably connected inside the upper side of the material conveying pipe 10. One end of the magnetic roller 12 is fixedly connected with the output end of a second motor 11. The second motor 11 is fixedly connected with the placement table 2 through a fixing rod. An impurity outlet 13 is arranged at the through part of the lower side of the material conveying pipe 10. One end of the material conveying pipe 10 is fixedly connected with a screening device 14. The screening device 14 includes a discharge port 1401, a screening device main body 1402, a sieve mesh 1403, a discharge plate 1404, a load-bearing platform 1405, a vibrating machine 1406, a rotating shaft 1407, a connecting arm 1408, a third motor 1409, a gear 1410 and a discharge door 1411.
[0022] The lower side of the discharge port 1401 is fixedly connected with a screening device main body 1402. Inside the screening device main body 1402, a sieve mesh 1403 and a discharge plate 1404 are arranged from top to bottom in sequence. The lower sides of the sieve mesh 1403 and the discharge plate 1404 are fixedly connected with a vibrating machine 1406. The bottom end of the vibrating machine 1406 is fixedly connected with a load-bearing platform 1405. The right side of the screening device main body 1402 is fixedly connected with a connecting arm 1408. One end of the connecting arm 1408 is fixedly connected with a third motor 1409. The output end of the third motor 1409 is fixedly connected with a gear 1410. One side of the gear 1410 is meshed and connected with a discharge door 1411. The output end of the third motor 1409 rotates to drive the gear 1410 to rotate. The rotation of the gear 1410 drives the discharge door 1411 to move upward, so that the chips can be discharged from the through part on the right side of the screening device main body 1402. One side of the discharge door 1411 is slidably connected with the screening device main body 1402, and the height of the discharge door 1411 is greater than the height of the through part on the right side of the screening device main body 1402. The discharge door 1411 slides up and down along the screening device main body 1402 to achieve the effect of storing and discharging chips. The impurity outlet 13 is located at the lower right of the magnetic roller 12. Before the chips pass through the impurity outlet 13, a magnetic field is first generated under the action of the magnetic roller 12, and finally the impurities that do not generate a magnetic field are discharged from the impurity outlet 13. The cross-sectional area of the upper end of the feed port 8 is larger than that of the lower end, which is convenient for the chips to enter the feed port 8 and prevents the chips from falling outside, reducing material waste.
[0023] Workflow: All the electricity required for this utility model is provided by an external power source. The output end of the first motor 4 rotates to drive the electric telescopic rod 5 to rotate. The connecting rod 3 provides a supporting force for the first motor 4. The rotation of the electric telescopic rod 5 drives the brush head 6 to rotate. The electric telescopic rod 5 pushes the brush head 6 onto the surface of the workbench 9. The brush head 6 brushes off the chips remaining on the surface of the workbench 9. The chips fall into the feed inlet 8. Subsequently, the chips enter the conveying pipe 10 from the material discharge port 7 inside the placing table 2. The support rod 1 provides a supporting force for the placing table 2. The chips slide inside the conveying pipe 10. The output end of the second motor 11 rotates to drive the magnetic roller 12 to rotate. The rotation of the magnetic roller 12 will generate a magnetic field in the high-nickel alloy chips in the direction opposite to that of the magnetic roller 12, while no magnetic field will be generated inside the impurities. The impurities are discharged through the impurity outlet 13. The chips will fly over the impurity outlet 13 under the action of the magnetic field and fall into the screening device 14. The chips enter the screening device main body 1402 through the discharge port 1401 and fall on the screen 1403. The vibrator 1406 above the load-bearing table 1405 vibrates the screen 1403. The rotation of the screen 1403 drives the rotating shaft 1407 to rotate. The rotating shaft 1407 rotates inside the screening device main body 1402. The smaller chips fall from the holes of the screen 1403 onto the discharge plate 1404. After the screening is completed, the output end of the third motor 1409 rotates to drive the gear 1410 to rotate. The connecting arm 1408 provides a supporting force for the third motor 1409. The rotation of the gear 1410 drives the discharge door 1411 to move upward. Subsequently, the chips on the screen 1403 and the discharge plate 1404 are discharged from the through hole on the right side of the screening device main body 1402. The vibrator 1406 below the discharge plate 1404 vibrates the discharge plate 1404, accelerating the discharge of the chips.
[0024] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. The standard parts used in this utility model can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art. Coupled with the circuit connection adopting the conventional connection method in the prior art, it will not be elaborated here.
[0025] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A high nickel alloy chip sorting device, comprising a support rod (1), a brush head (6), a magnetic roller (12) and a screening device (14), characterized in that: The upper end of the support rod (1) is fixedly connected to a placement table (2), the upper side of the placement table (2) is fixedly connected to a connecting rod (3), one end of the connecting rod (3) is fixedly connected to a first motor (4), the output end of the first motor (4) is fixedly connected to an electric telescopic rod (5), one end of the electric telescopic rod (5) is fixedly connected to a brush head (6), a feed opening (7) is provided inside the placement table (2), the upper side of the feed opening (7) is fixedly connected to a feed opening (8), a workbench (9) is provided on the upper side of the feed opening (8), the workbench (9) is fixedly connected to the placement table (2) via a fixing rod, the lower side of the feed opening (7) is fixedly connected to a material transport pipe (10), the upper side of the material transport pipe (10) is fixedly connected to a material transport pipe (10), and the upper side of the material transport pipe (10) is fixedly connected to a material transport pipe (10). A magnetic roller (12) is slidably connected inside, one end of the magnetic roller (12) is fixedly connected to the output end of the second motor (11), the second motor (11) is fixedly connected to the placement table (2) through a fixing rod, an impurity outlet (13) is provided at the through-hole on the lower side of the material transport pipe (10), one end of the material transport pipe (10) is fixedly connected to a screening device (14), and the screening device (14) comprises a discharge port (1401), a screening device body (1402), a screen (1403), a discharge plate (1404), a load-bearing platform (1405), a vibrator (1406), a rotating shaft (1407), a connecting arm (1408), a third motor (1409), a gear (1410) and a discharge door (1411).
2. A high nickel alloy chip sorting device according to claim 1, characterized in that: The lower side of the discharge port (1401) is fixedly connected to a screening device body (1402), and a screen (1403) and a discharge plate (1404) are arranged in sequence inside the screening device body (1402) from top to bottom. The lower sides of the screen (1403) and the discharge plate (1404) are fixedly connected to a vibrator (1406), and the bottom end of the vibrator (1406) is fixedly connected to a load-bearing platform (1405). The right side of the screening device body (1402) is fixedly connected to a connecting arm (1408), and one end of the connecting arm (1408) is fixedly connected to a third motor (1409), and the output end of the third motor (1409) is fixedly connected to a gear (1410), and one side of the gear (1410) is meshingly connected to a discharge door (1411).
3. The high nickel alloy chip sorting device according to claim 1, characterized in that: One side of the discharge door (1411) is slidably connected to the screening device body (1402), and the height of the discharge door (1411) is greater than the height of the through-hole on the right side of the screening device body (1402).
4. A high nickel alloy chip sorting device according to claim 1, characterized in that: The impurity outlet (13) is located at the lower right side of the magnetic roller (12).
5. The high nickel alloy chip sorting device according to claim 1, characterized in that: The cross-sectional area of the upper end of the feed port (8) is larger than the cross-sectional area of the lower end.