Material rotating and transposition device

By designing a material rotational transfer device, and using material trays and positioning components to achieve automated loading, the problems of large dependence and shutdown in the prior art are solved, which improves production efficiency and reduces safety risks.

CN223059882UActive Publication Date: 2025-07-04CHAINT CORP
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Patent Information

Application Number
CN202422027094.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-04
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing plug feeding method is highly dependent on people, and the machine needs to be shut down and replaced with the head stack, which affects production efficiency and poses safety risks.

Method used

A material rotational positioning device is designed, including a material tray, a partition assembly, a driving assembly and a positioning assembly. The material tray is rotated and switched to the loading station and storage station, and the positioning column and connecting plate are used to realize the positioning of materials of different diameters to avoid manual loading and shutdown waiting.

Benefits of technology

It realizes automatic loading without manual waiting time, improves production efficiency, reduces safety risks, and adapts to the positioning needs of materials of different diameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material transfer, and particularly discloses a material rotating and position changing device which comprises a material disc, a material rotating and position changing device and a material conveying device, the upper surface of the material disc is provided with a partition assembly, and a feeding station and a storage station are formed on the upper surface of the material disc through the partition assembly; the separating assembly comprises two positioning stand columns installed in the center of the material disc, the two positioning stand columns are located on the central axis of the same material disc, and the midpoint between the two positioning stand columns is located in the center of the material disc. The driving assembly is used for driving the material disc to rotate and switch the feeding station and the storage station; the positioning assembly is used for positioning the charging tray; through the arrangement of the driving assembly, the feeding station and the storage station on the charging tray can be effectively switched, and the situation that shutdown and waiting time are needed in the existing manual feeding process is avoided through station switching.
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Description

Technical Field

[0001] The utility model relates to the technical field of material transfer, and particularly relates to a material rotary displacement device. Background Art

[0002] In the process of toilet paper production, one step is to install plugs at the ends of the paper rolls. Currently, for the feeding of the plugs, a forklift is used to transfer the inner plugs stacked on a wooden pallet to the robot feeding area. The robot starts to grab the inner plugs and attach them to the end face of the reel paper. When all the inner plugs on the pallet are grabbed by the robot, an operator uses a forklift to remove the wooden pallet and then fork and transport a new stack of inner plugs to the feeding area to enter a new cycle.

[0003] The above plug feeding method is highly dependent on labor. Stopping the machine is required when changing the stack of plugs, which affects production efficiency. Moreover, operators need to enter the working area, and there is a risk of injury in case of misoperation. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a material rotary displacement device, which eliminates the waiting time and downtime of manual palletizing of materials and improves production efficiency.

[0005] The material rotary displacement device of the utility model comprises:

[0006] A material tray, on the upper surface of which a partitioning component is provided, and the upper surface of the material tray forms a feeding station and a storage station through the partitioning component.

[0007] The partitioning component includes positioning columns installed at the center of the material tray. The number of the positioning columns is two. The two positioning columns are on the central axis of the same material tray, and the midpoint between the two positioning columns is located at the center of the material tray.

[0008] A driving component, which is used to drive the material tray to rotate and switch between the feeding station and the storage station.

[0009] A positioning component, which is used to position the material tray.

[0010] As a further improvement of the utility model, the driving component includes a base, at the center of the top of which a slewing bearing is provided. The slewing bearing is installed at the center of the bottom of the material tray, and a motor for driving the slewing bearing to carry the material tray to rotate is also provided on the base.

[0011] As a further improvement of the utility model, the positioning component includes two sensors respectively installed at the feeding station and the storage station, and an induction object installed near the material tray for being sensed by the sensors.

[0012] As a further improvement of the present utility model, the positioning assembly further includes two docking components respectively installed at the loading station and the storage station, and a locking component installed near the tray corresponding to the docking component.

[0013] As a further improvement of the present utility model, the locking component includes a mounting base, on which a telescopic member is provided, and a docking head for inserting into the docking component for locking is provided at the top of the telescopic member.

[0014] As a further improvement of the present utility model, the mounting base is installed on the ground under the tray, and the docking component is correspondingly installed at the bottom of the tray.

[0015] As a further improvement of the present utility model, the two sensors are respectively installed on the two docking components, and the sensing object is the mounting base in the locking component.

[0016] As a further improvement of the present utility model, a connecting plate is installed at the top of the two positioning columns by bolts, and fitting arcs are provided on both sides of the connecting plate.

[0017] As a further improvement of the present utility model, the partitioning assembly further includes guardrails installed on both sides of the two positioning columns.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0019] 1. Through the setting of the driving component, the present utility model can effectively switch the loading station and the storage station on the tray, and avoid the downtime and waiting time required during manual loading through the switching of the stations.

[0020] 2. Through the setting of the two positioning columns, the present utility model can effectively make material stacks with different diameters lean against each other between the two positioning columns, so as to realize the positioning of material stacks with different diameters. The fitting arcs provided on the connecting plate can make the material stack closely adhere to the positioning column, thus facilitating the picking of the manipulator. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings described herein are used to provide a further understanding of the present application, and constitute a part of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application, and do not constitute an improper limitation to the present application. In the drawings:

[0022] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0023] Figure 2 is a front structural schematic diagram of the present utility model;

[0024] Figure 3 is Figure 2Schematic diagram of the enlarged structure at A in the [device];

[0025] Figure 4 Schematic top view structure of the present utility model;

[0026] Figure 5 Schematic installation structure of the present utility model.

[0027] In the figure: 1, material tray; 2, partition component; 21, positioning column; 22, connecting plate; 221, fitting arc; 23, guardrail;

[0028] 3, drive component; 31, base; 32, slewing bearing; 33, motor;

[0029] 4, positioning component; 41, inductor; 42, docking component; 43, locking component; 431, mounting base; 432, telescopic member; 433, docking head;

[0030] a. Loading station; b, storage station. Detailed implementation manners

[0031] The following will disclose multiple implementation manners of the present utility model with diagrams. For the sake of clarity, many physical details will be described together in the following narrative. However, it should be understood that these physical details are not used to limit the present utility model. That is to say, in some implementation manners of the present utility model, these physical details are not necessary. In addition, for the purpose of simplifying the diagrams, some conventional structures and components will be shown in a simple schematic manner in the diagrams.

[0032] In addition, in the present utility model, descriptions such as "first", "second", etc. are only for descriptive purposes, and do not particularly refer to the order or sequence, nor are they used to limit the present utility model. They are merely used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.

[0033] Please refer to Figure 1 - Figure 5 , the material rotation and displacement device of the present utility model includes:

[0034] A material tray 1, on the upper surface of the material tray 1 there is a partition component 2, and the upper surface of the material tray 1 forms a loading station a and a storage station b through the partition component 2;

[0035] The separating component 2 includes positioning columns 21 installed at the center of the tray 1. The number of positioning columns 21 is two. The two positioning columns 21 are on the central axis of the same tray 1, and the midpoint between the two positioning columns 21 is located at the exact center of the tray 1. A connecting plate 22 is installed at the top of the two positioning columns 21 through bolts. Fitting arcs 221 are provided on both sides of the connecting plate 22. Through the arrangement of the two positioning columns 21, material stacks with different diameters can be effectively made to lean against each other between the two positioning columns 21, thereby realizing the positioning of material stacks with different diameters. Among them, the setting of the fitting arcs 221 on the connecting plate 22 can make the material stack closely adhere to the positioning columns 21;

[0036] The driving component 3 is used to drive the tray 1 to rotate and switch between the feeding station a and the storage station b. The driving component 3 includes a base 31. A slewing bearing 32 is provided at the center of the top of the base 31. The slewing bearing 32 is installed at the center of the bottom of the tray 1. A motor 33 for driving the slewing bearing 32 to carry the tray 1 to rotate is also provided on the base 31;

[0037] The positioning component 4 is used to position the tray 1.

[0038] The positioning component 4 includes two sensors 41 respectively installed at the feeding station a and the storage station b, and an induction object installed near the tray 1 and to be sensed by the sensor 41; among them, the sensor 41 is preferably a proximity switch.

[0039] The positioning component 4 further includes two docking components 42 respectively installed at the feeding station a and the storage station b, and a locking component 43 installed near the tray 1 and corresponding to the docking component 42.

[0040] The locking component 43 includes a mounting base 431. A telescopic member 432 is provided on the mounting base 431. A docking head 433 for plugging into the docking component 42 for locking is provided at the top of the telescopic member 432;

[0041] The telescopic member 432 can be a pneumatic telescopic rod, an electric telescopic rod, a hydraulic telescopic rod or other structures with automatic telescoping functions.

[0042] Preferably, the mounting base 431 is installed on the ground below the tray 1, and the docking component 42 is correspondingly installed at the bottom of the tray 1, effectively saving space and avoiding the influence of the installation of the positioning component 4 in other positions on the feeding of materials.

[0043] Both of the two sensors 41 are respectively installed on the two docking components 42. The induction object is the mounting base 431 in the locking component 43, which can ensure that after the sensor 41 receives the signal, the docking head 433 is aligned with the docking component 42.

[0044] The separating component 2 further includes guardrails 23 installed on both sides of the two positioning columns 21. The arrangement of the guardrails 23 can effectively prevent the equipment from moving to the loading station a during manual loading.

[0045] When using the present utility model:

[0046] This equipment is generally used in cooperation with a manipulator. One side of the tray 1 close to the manipulator is the loading station a, and the other side is the storage station b. When manually loading the storage station b, the two positioning columns 21 and the guardrails 23 in the separating component 2 are arranged, which can directly prevent the equipment from entering the operation area of the manipulator during manual loading;

[0047] When manually loading the storage station b on the tray 1, the two positioning columns 21 are arranged so that the edge of the stack can be abutted against the two positioning columns 21, ensuring that plugs with different diameters can be located on the central axis between the two positioning columns 21, facilitating the manipulator to pick up the materials;

[0048] Since this equipment is used for feeding the manipulator, in actual use, multiple such equipment can be preferably installed on the path where the manipulator moves according to the size of the production area and the movable range of the equipment mechanism, so as to effectively utilize the factory building space.

[0049] The above is only the implementation mode of the present utility model and is not used to limit the present utility model. For those skilled in the art, the present utility model can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the scope of the claims of the present utility model.

Claims

1. A material rotation and displacement device, characterized in that, Comprising: A material tray (1), on the upper surface of which a partitioning component (2) is provided. The upper surface of the material tray (1) forms a loading station (a) and a storage station (b) through the partitioning component (2); The partitioning component (2) includes positioning columns (21) installed at the center of the material tray (1). The number of the positioning columns (21) is two. The two positioning columns (21) are on the central axis of the same material tray (1), and the midpoint between the two positioning columns (21) is located at the exact center of the material tray (1); A driving component (3) for driving the material tray (1) to rotate and switch between the loading station (a) and the storage station (b); A positioning component (4) for positioning the material tray (1).

2. The material rotation and displacement device according to claim 1, characterized in that: The driving component (3) includes a base (31). At the center of the top of the base (31), a slewing bearing (32) is provided. The slewing bearing (32) is installed at the center of the bottom of the material tray (1). A motor (33) for driving the slewing bearing (32) to carry the material tray (1) to rotate is also provided on the base (31).

3. The material rotation and displacement device according to claim 1, characterized in that: The positioning component (4) includes two sensors (41) respectively installed at the loading station (a) and the storage station (b), and an induction object installed near the material tray (1) to be sensed by the sensors (41).

4. The material rotation and displacement device according to claim 1, characterized in that: The positioning component (4) further includes two docking components (42) respectively installed at the loading station (a) and the storage station (b), and a locking component (43) installed near the material tray (1) corresponding to the docking components (42).

5. The material rotation and displacement device according to claim 4, characterized in that: The locking component (43) includes a mounting base (431). On the mounting base (431), a telescopic member (432) is provided. At the top of the telescopic member (432), a docking head (433) for being inserted into the docking component (42) for locking is provided.

6. The material rotation and displacement device according to claim 5, wherein: The mounting base (431) is installed on the ground below the material tray (1), and the docking component (42) is correspondingly installed at the bottom of the material tray (1).

7. A material rotation and displacement device according to claim 3, characterized in that: Both of the two sensors (41) are respectively correspondingly installed on the two docking components (42), and the induction object is the mounting base (431) in the locking component (43).

8. A material rotation and displacement device according to claim 1, characterized in that: At the tops of the two positioning columns (21), a connecting plate (22) is installed by bolts. On both sides of the connecting plate (22), fitting arcs (221) are provided.

9. The material rotation and displacement device according to claim 1, characterized in that: The partitioning component (2) further includes guardrails (23) installed on both sides of the two positioning columns (21).