Intelligent automatic single-board feeding machine

By adding a buffer zone and feeding adsorption mechanism in the plywood loading machine, the negative pressure and feed pushing mechanism are used to achieve continuous feeding, which solves the problems of complex structure and low efficiency in the prior art, reduces equipment costs and improves feeding efficiency.

CN223087093UActive Publication Date: 2025-07-11FEIXIAN RUITE MASCH CO LTD
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Patent Information

Application Number
CN202422256671.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-11
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The existing plywood slab leather loading machine has complex structure, high cost, low loading efficiency and lack of buffering function, resulting in interruption of loading.

Method used

A veneer intelligent automatic feeding machine is designed, with a buffer zone and feeding adsorption mechanism added to assist in the suction of the plate skin through a negative pressure mechanism, and a continuous feeding is achieved using a material pushing telescopic mechanism to avoid interruption.

Benefits of technology

Improve feeding efficiency, reduce equipment costs, ensure the continuity of feeding and smooth operation of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent automatic veneer feeding machine, and belongs to the technical field of veneer feeding of plywood. The device mainly comprises a rack, a feeding transfer mechanism is arranged on the upper portion of the rack, a material preparation mechanism capable of ascending and descending is arranged on one side of the feeding transfer mechanism, a feeding adsorption mechanism matched with the material preparation mechanism is arranged on the feeding transfer mechanism, and the feeding adsorption mechanism is connected with a negative pressure mechanism; the material preparation mechanism comprises a feeding frame, a feeding area is arranged on the side, close to the feeding adsorption mechanism, of the feeding frame, a buffer area is arranged on the other side of the feeding frame and slidably connected with a pushing frame, the bottom of the feeding frame is fixedly connected with at least one pushing telescopic mechanism, and the extending ends of the pushing telescopic mechanisms are connected with the pushing frame. The temporary storage area is additionally arranged on the material preparation mechanism, so that after all slabs in the feeding area are fed, the material taking telescopic mechanism can directly push the slabs in the temporary storage area into the feeding area for continuous feeding, feeding interruption is avoided, and the slab feeding efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of veneer feeding for plywood, and particularly relates to a veneer intelligent automatic feeding machine. Background Art

[0002] When processing plywood veneer, it is necessary to first horizontally splice narrow veneers to make them into wide veneers, and then vertically splice the wide veneers to make them longer. To achieve automated processing, currently, it is mainly through a plywood veneer feeding machine to automatically feed the veneer to a veneer horizontal splicing machine.

[0003] A Chinese patent with the authorization announcement number of "CN221026559U" discloses a plywood veneer feeding machine, including: a frame, on which a lift is provided, on the lift there is a lifting platform, and the lifting platform is slidably connected to the frame; a swing assembly is provided on the frame, and there are teeth on the swing assembly; a double-roller conveyor is provided on the frame; the lift drives the lifting platform to rise to transport the plywood veneer to a preset height, the swing assembly drives the teeth to swing, when the teeth swing to the lowest point of the elliptical trajectory, at this time the plywood veneer is on one side of the moving direction of the elliptical trajectory of the teeth, so when the teeth continue to move, they contact one end of the plywood and then push the plywood veneer on the lifting platform to move linearly, and smoothly and without damage transport it to the double-roller conveyor, and the double-roller conveyor transports the plywood veneer to the next process, and cycle after cycle sends one plywood veneer after another to the next process, having the advantages of smooth transportation and no damage to the plywood veneer.

[0004] However, when the above veneer feeding machine is in use, there are still the following defects: 1. The structure is too complex, resulting in a high cost of the equipment; 2. The method of lifting the lifting platform by the lift and driving the teeth to swing by the swing assembly leads to low feeding efficiency and cannot keep up with the working pace of the veneer horizontal splicing machine; 3. There is no feeding buffer function. After a stack of veneers is fed, it cannot be replenished in time, affecting the subsequent work progress. Summary of the Utility Model

[0005] The technical problem to be solved by the utility model is: to overcome the deficiencies of the prior art and provide a veneer intelligent automatic feeding machine, the feeding mechanism of which is provided with a buffer area, so that after all the veneers in the feeding area are fed, the material-taking telescopic mechanism can directly push the veneers in the buffer area into the feeding area for continuous feeding, thereby avoiding feeding interruption and improving the feeding efficiency of the veneer.

[0006] The veneer intelligent automatic feeding machine includes a frame, a feeding transfer mechanism is provided on the upper part of the frame, a feeding mechanism capable of lifting is provided on one side of the feeding transfer mechanism, a feeding adsorption mechanism cooperating with the feeding mechanism is provided on the feeding transfer mechanism, and the feeding adsorption mechanism is connected to a negative pressure mechanism;

[0007] The stock preparation mechanism includes a loading rack. A loading area is provided on one side of the loading rack close to the loading adsorption mechanism, and a buffer area is provided on the other side of the loading rack. A pushing rack is slidably connected to the buffer area. At least one pushing telescopic mechanism is fixedly connected to the bottom of the loading rack, and the extending end of the pushing telescopic mechanism is connected to the pushing rack.

[0008] Preferably, a sliding groove for the pushing rack to slide is provided on the buffer area.

[0009] Preferably, at least one lifting mechanism is fixedly connected to the machine frame, the power output end of the lifting mechanism is fixedly connected to the loading rack, and the power input end of the lifting mechanism is connected to the power mechanism.

[0010] Preferably, the loading transfer mechanism includes a driving mechanism and a transfer rack fixedly connected to the machine frame. Transmission shafts are rotatably connected to positions near both ends of the transfer rack respectively. The driving mechanism drives any one of the transmission shafts to rotate. Transmission wheels are provided on the transmission shafts, and a transmission member is commonly connected between the two transmission wheels. Guide rods are respectively provided on both sides of the transmission member. The guide rods are fixedly connected to the transfer rack. A sliding plate is slidably connected to the guide rods, and the sliding plate is fixedly connected to the transmission member. The loading adsorption mechanism is fixedly installed on the sliding plate.

[0011] Preferably, the telescopic direction of the pushing telescopic mechanism is parallel to the sliding direction of the sliding plate.

[0012] Preferably, the loading adsorption mechanism includes a gas collecting pipe, the gas collecting pipe is connected to a negative pressure mechanism. The part of the gas collecting pipe located above the stock preparation mechanism is fixedly connected with a material taking telescopic mechanism. The extending end of the material taking telescopic mechanism is fixedly connected with a mounting rack corresponding to the stock preparation mechanism. A plurality of vacuum suction cups are provided on the mounting rack, and the air inlet ends of the vacuum suction cups are connected to the gas collecting pipe.

[0013] Preferably, one end of the gas collecting pipe far from the loading transfer mechanism is sealed, an adsorption air inlet is provided at the other end of the gas collecting pipe, and an electromagnetic valve is provided between the gas collecting pipe and the vacuum suction cups.

[0014] Preferably, the negative pressure mechanism includes a negative pressure fan, the negative pressure fan is fixedly connected to the machine frame, a fan air outlet and a fan air inlet are provided on the negative pressure fan, and the fan air inlet is connected to the loading adsorption mechanism through a pipeline.

[0015] Preferably, a pressure relief valve and a filter are provided between the fan air inlet and the negative pressure fan, and the fan air inlet is arranged at the end of the filter.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] 1. The stock preparation mechanism of the present utility model is provided with a feeding area and a buffer area. The feeding area is used to place stacks of board skins directly involved in feeding, and the buffer area is used to place another stack of board skins waiting for feeding. After all the board skins in the feeding area are completely fed, the material taking telescopic mechanism can directly push the board skins in the buffer area into the feeding area for continuous feeding, thus avoiding feeding interruption and improving the feeding efficiency of the board skins.

[0018] 2. The feeding adsorption mechanism, feeding transfer mechanism and negative pressure mechanism are added. The negative pressure mechanism provides negative pressure to the feeding adsorption mechanism to assist it in successfully sucking the board skins. The feeding transfer mechanism directly transfers the sucked board skins to the next process, making the equipment movement line smoother, without waiting in the middle, and more convenient to use.

[0019] 3. The structure of the present utility model is simple and compact, reducing the equipment manufacturing cost and facilitating popularization and use. Description of the Drawings

[0020] Figure 1 is the front structure schematic diagram of the present utility model;

[0021] Figure 2 is the back structure schematic diagram of the present utility model;

[0022] Figure 3 is the internal structure schematic diagram of the feeding transfer mechanism in the present utility model;

[0023] Figure 4 is the installation schematic diagram of the feeding adsorption mechanism, feeding transfer mechanism and negative pressure mechanism;

[0024] Figure 5 is the front view of the present utility model;

[0025] Figure 6 is the structure schematic diagram of the stock preparation mechanism;

[0026] Figure 7 is the side structure schematic diagram of the stock preparation mechanism;

[0027] Figure 8 is the bottom structure schematic diagram of the stock preparation mechanism.

[0028] In the figure, 1 is the frame; 2 is the support leg; 3 is the stock preparation mechanism; 301 is the loading area; 302 is the buffer area; 303 is the sliding groove; 304 is the pusher frame; 305 is the lifting mechanism; 306 is the power mechanism; 307 is the loading rack; 308 is the pusher telescopic mechanism; 4 is the loading adsorption mechanism; 401 is the adsorption air inlet; 402 is the collecting air pipe; 403 is the material taking telescopic mechanism; 404 is the solenoid valve; 405 is the mounting rack; 406 is the vacuum suction cup; 5 is the loading transfer mechanism; 501 is the transfer rack; 502 is the transmission mechanism; 503 is the sliding plate; 504 is the guide rod; 505 is the transmission part; 506 is the transmission shaft; 507 is the driving mechanism; 6 is the negative pressure mechanism; 601 is the negative pressure fan; 602 is the pressure relief valve; 603 is the filter; 604 is the fan air inlet; 605 is the fan air outlet. Detailed implementation mode

[0029] The present utility model will be further described below with reference to the accompanying drawings:

[0030] In the paragraphs of detailed description, the orientation nouns involved are only for the convenience of those skilled in the art to understand the technical solutions recorded in this application according to the visual orientation shown in the accompanying drawings. Unless otherwise clearly specified and limited, terms such as "set", "installed", "connected", etc. should be understood in a broad sense. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0031] As Figures 1 to 8 shown, a single-board intelligent automatic loading machine includes a frame 1. A loading transfer mechanism 5 is provided on the upper part of the frame 1. A stock preparation mechanism 3 that can be lifted is provided on one side of the loading transfer mechanism 5. The stock preparation mechanism 3 is used to place stacks of board skins to be loaded. A loading adsorption mechanism 4 that cooperates with the stock preparation mechanism 3 is provided on the loading transfer mechanism 5. The loading adsorption mechanism 4 is used to suck a single board skin each time. At the same time, the loading transfer mechanism 5 drives the loading adsorption mechanism 4 to transfer the sucked single board skin to the corresponding panel splicing machine. The loading adsorption mechanism 4 is connected to a negative pressure mechanism 6. The negative pressure mechanism 6 is used to provide a negative pressure source for the loading adsorption mechanism 4 to assist it in successfully sucking the board skin.

[0032] As Figures 6 to 8As shown in the figure, the stock preparation mechanism 3 includes a loading rack 307. On one side of the loading rack 307 close to the loading adsorption mechanism 4, there is a loading area 301, which is used to place stacks of board skins directly involved in loading. On the other side of the loading rack 307, there is a buffer area 302, which is used to place another stack of board skins waiting for loading. After all the board skins in the loading area 301 are loaded, the board skins in the buffer area 302 can be directly pushed into the loading area 301 for continuous loading, avoiding interruption and improving the loading efficiency. On the side of the buffer area 302 far from the loading area 301, there is a sliding connection with a pusher rack 304. On the buffer area 302, there is a sliding groove 303 for the pusher rack 304 to slide. The sliding groove 303 plays a role in limiting and guiding. At least one pusher telescopic mechanism 308 is fixedly connected to the bottom of the loading rack 307. In this embodiment, the pusher telescopic mechanism 308 is preferably two, and the pusher telescopic mechanism 308 is preferably a cylinder. The extending end of the pusher telescopic mechanism 308 is connected to the pusher rack 304. When the pusher telescopic mechanism 308 is started, the extending end of the pusher telescopic mechanism 308 drives the pusher rack 304 to move towards the loading area 301, thereby pushing the board skins in the buffer area 302 into the loading area 301.

[0033] At least one lifting mechanism 305 is fixedly connected to the frame 1. In this embodiment, the lifting mechanism 305 is two, and the lifting mechanism 305 is preferably a screw lift. The power output end of the lifting mechanism 305 is fixedly connected to the bottom of the loading rack 307. The power input end of the lifting mechanism 305 is connected to the power mechanism 306. The power mechanism 306 is a motor. The power mechanism 306 drives the lifting mechanism 305 to drive the loading rack 307 to move up and down. When loading the board skins, after the upper layer of board skins is removed, the power mechanism 306 drives the loading rack 307 to move up a distance of one layer of board skins, so as to facilitate the continuous adsorption of the loading adsorption mechanism 4.

[0034] As Figure 3As shown in the figure, the loading and transfer mechanism 5 includes a driving mechanism 507 and a transfer frame 501 fixedly connected to the frame 1. The driving mechanism 507 is fixedly installed on the frame 1. The transfer frame 501 is rotatably connected to a transmission shaft 506 at positions near both ends through bearings and bearing seats. The driving mechanism 507 can drive any one of the transmission shafts 506 to rotate. Specifically, one end of one of the transmission shafts 506 is drivingly connected to the power output end of the driving mechanism 507 through a transmission mechanism 502. The transmission mechanism 502 is a prior art and can be a belt drive assembly or a sprocket drive assembly. There are cooperating transmission wheels on the two transmission shafts 506, and a transmission member 505 is commonly drivingly connected between the two transmission wheels. In this embodiment, the transmission wheels are preferably belt wheels, and the transmission member 505 is preferably a transmission belt. The transmission wheels can also be sprockets, and the same transmission member 505 is a chain matching the sprockets. Guide rods 504 are respectively arranged on both sides of the transmission member 505. The guide rods 504 are fixedly connected to the transfer frame 501. The length direction of the guide rods 504 is parallel to the transmission direction of the transmission member 505. A sliding plate 503 is slidably connected to the guide rods 504. The bottom of the sliding plate 503 is fixedly connected to the transmission member 505. The loading adsorption mechanism 4 is fixedly installed on the sliding plate 503. Start the driving mechanism 507. The driving mechanism 507 drives the transmission shaft 506 to rotate through the transmission mechanism 502. The transmission shaft 506 drives the transmission member 505 to transmit. The transmission member 505 pulls the sliding plate 503 to slide, thereby realizing the moving loading of the loading adsorption mechanism 4.

[0035] In this embodiment, the telescopic direction of the material pushing telescopic mechanism 308 is parallel to the sliding direction of the sliding plate 503.

[0036] As Figure 4 shown in the figure, the loading adsorption mechanism 4 includes a gas collecting pipe 402. One end of the gas collecting pipe 402 away from the loading and transfer mechanism 5 is sealed. The other end of the gas collecting pipe 402 is provided with an adsorption air inlet 401. The gas collecting pipe 402 is connected to the negative pressure mechanism 6 through the adsorption air inlet 401. Two material taking telescopic mechanisms 403 are fixedly connected to the part of the gas collecting pipe 402 above the stock preparation mechanism 3. The extended ends of the material taking telescopic mechanisms 403 are fixedly connected to a mounting frame 405 corresponding to the loading area 301 on the stock preparation mechanism 3. A plurality of vacuum suction cups 406 are arranged on the mounting frame 405. The air inlet ends of the vacuum suction cups 406 are connected to the gas collecting pipe 402. In this embodiment, a solenoid valve 404 is arranged between the gas collecting pipe 402 and the vacuum suction cups 406. The solenoid valve 404 is fixedly installed on the gas collecting pipe 402. The solenoid valve 404 is communicated with the vacuum suction cups 406 through a pipeline. The solenoid valve 404 is used to distribute the negative source gas of the gas collecting pipe 402.

[0037] The negative pressure mechanism 6 includes a negative pressure fan 601 which is fixedly connected to the frame 1. The negative pressure fan 601 is provided with a fan air outlet 605 and a fan air inlet 604. The fan air inlet 604 is connected to the adsorption air inlet 401 of the feeding and adsorption mechanism 4 through a pipeline. A pressure relief valve 602 and a filter 603 are arranged between the fan air inlet 604 and the negative pressure fan 601. The pressure relief valve 602 is used to balance the internal pressure of the feeding and adsorption mechanism 4, and the filter 603 is used to filter the dust in the air to avoid the adverse impact of the dust on the negative pressure fan 601 and prevent the normal operation of the negative pressure fan 601. The pressure relief valve 602 and the filter 603 are commercially available and will not be elaborated here.

[0038] Those skilled in the art can use the existing technologies they have mastered, such as installing corresponding mechanical limit switches or photoelectric sensors to define the specified positions of each executing component during the following actions; to achieve automated operation, the present utility model can adopt numerical control technology or PLC to control the actions of each executing component.

[0039] When the present utility model is in use, it is used in cooperation with a veneer splicing machine. During operation, the power mechanism 306 is started, and the power mechanism 306 drives the lifting mechanism 305 to descend, so that the feeding rack descends to the lowest point, and then stacks of veneers are respectively transported to the feeding area 301 and the buffer area 302. Then the driving mechanism 507 is started, and the driving mechanism 507 drives the sliding plate 503 and the feeding and adsorption mechanism 4 to move towards the feeding area 301 until the vacuum suction cup 406 is directly above the feeding area 301. Preferably, the vacuum suction cup 406 is above one end of the feeding area 301 close to the vacuum suction cup 406. Then the material taking telescopic mechanism 403 is started, and the material taking telescopic mechanism 403 drives the mounting frame 405 and the vacuum suction cup 406 to descend. At the same time, the negative pressure fan 601 in the negative pressure mechanism 6 is started, and the negative pressure fan 601 evacuates the gas collecting pipe 402 through a pipeline. The solenoid valve 404 controls the evacuation of each vacuum suction cup 406 through a pipeline. When the vacuum suction cup 406 descends onto the veneer in the feeding area 301, the vacuum suction cup 406 adsorbs the veneer. Then the material taking telescopic mechanism 403 retracts, driving the veneer to rise. At the same time, the power mechanism 306 drives the lifting mechanism 305 to rise by the height of one veneer. The driving mechanism 507 rotates in reverse, driving the sliding plate 503, the feeding and adsorption mechanism 4 and the adsorbed veneer to move towards the veneer splicing machine until the veneer is placed on the veneer splicing machine. Then the negative pressure fan 601 stops working, completing the feeding work of a single veneer. How to cycle the operation until all the veneers in the feeding area 301 are fed.

[0040] Then, the feeding telescopic mechanism 308 is activated, and the extending end of the feeding telescopic mechanism 308 retracts, driving the feeding rack 304 to move towards the feeding area 301. During the movement, the feeding rack 304 pushes the veneer on the buffer area 302 to the feeding area 301. Repeat the above operations. Meanwhile, the operator transports the stacked veneer to the buffer area 302 again for standby.

[0041] Finally, although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A single-board intelligent automatic loading machine, comprising a frame (1), characterized in that: At the upper part of the frame (1), there is a loading and transfer mechanism (5). On one side of the loading and transfer mechanism (5), there is a stock preparation mechanism (3) that can be lifted. On the loading and transfer mechanism (5), there is a loading adsorption mechanism (4) that cooperates with the stock preparation mechanism (3), and the loading adsorption mechanism (4) is connected to a negative pressure mechanism (6). The stock preparation mechanism (3) includes a loading rack (307). On one side of the loading rack (307) close to the loading adsorption mechanism (4), there is a loading area (301). On the other side of the loading rack (307), there is a buffer area (302). A pushing rack (304) is slidably connected to the buffer area (302). At least one pushing telescopic mechanism (308) is fixedly connected to the bottom of the loading rack (307), and the extending end of the pushing telescopic mechanism (308) is connected to the pushing rack (304).

2. The single-board intelligent automatic loading machine according to claim 1, wherein: On the buffer area (302), there is a sliding groove (303) for the pushing rack (304) to slide.

3. The single-board intelligent automatic feeding machine according to claim 2, wherein: At least one lifting mechanism (305) is fixedly connected to the frame (1). The power output end of the lifting mechanism (305) is fixedly connected to the loading rack (307), and the power input end of the lifting mechanism (305) is connected to a power mechanism (306).

4. The single-board intelligent automatic feeding machine according to claim 1, characterized in that: The loading and transfer mechanism (5) includes a driving mechanism (507) and a transfer rack (501) fixedly connected to the frame (1). Transmission shafts (506) are respectively rotatably connected to positions near both ends of the transfer rack (501). The driving mechanism (507) drives any one of the transmission shafts (506) to rotate. There are cooperating transmission wheels on the transmission shafts (506), and a transmission member (505) is commonly connected between the two transmission wheels. Guide rods (504) are respectively arranged on both sides of the transmission member (505). The guide rods (504) are fixedly connected to the transfer rack (501). A sliding plate (503) is slidably connected to the guide rods (504). The sliding plate (503) is fixedly connected to the transmission member (505), and the loading adsorption mechanism (4) is fixedly installed on the sliding plate (503).

5. The single-board intelligent automatic loading machine according to claim 4, characterized in that: The telescopic direction of the pushing telescopic mechanism (308) is parallel to the sliding direction of the sliding plate (503).

6. The single-board intelligent automatic loading machine according to claim 1, wherein: The loading adsorption mechanism (4) includes a collecting air pipe (402). The collecting air pipe (402) is connected to the negative pressure mechanism (6). A material taking telescopic mechanism (403) is fixedly connected to the part of the collecting air pipe (402) above the stock preparation mechanism (3). The extending end of the material taking telescopic mechanism (403) is fixedly connected to a mounting rack (405) corresponding to the stock preparation mechanism (3). A plurality of vacuum suction cups (406) are arranged on the mounting rack (405), and the air inlet ends of the vacuum suction cups (406) are connected to the collecting air pipe (402).

7. The single-board intelligent automatic feeding machine according to claim 6, characterized in that: One end of the collecting air pipe (402) far from the loading and transfer mechanism (5) is sealed. The other end of the collecting air pipe (402) is provided with an adsorption air inlet (401). An electromagnetic valve (404) is arranged between the collecting air pipe (402) and the vacuum suction cups (406).

8. The single-board intelligent automatic loading machine according to any one of claims 1 to 7, characterized in that: The negative pressure mechanism (6) includes a negative pressure fan (601), which is fixedly connected to the frame (1). The negative pressure fan (601) is provided with a fan air outlet (605) and a fan air inlet (604), and the fan air inlet (604) is connected to the feeding adsorption mechanism (4) through a pipeline.

9. The single-board intelligent automatic loading machine according to claim 8, wherein: A pressure relief valve (602) and a filter (603) are arranged between the fan air inlet (604) and the negative pressure fan (601), and the fan air inlet (604) is arranged at the end of the filter (603).

Citation Information

Patent Citations

  • Plywood board loading machine

    CN221026559U